CN105945529B - Flow-disturbing band processing technology - Google Patents
Flow-disturbing band processing technology Download PDFInfo
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- CN105945529B CN105945529B CN201610457240.3A CN201610457240A CN105945529B CN 105945529 B CN105945529 B CN 105945529B CN 201610457240 A CN201610457240 A CN 201610457240A CN 105945529 B CN105945529 B CN 105945529B
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- flow
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- sheet material
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- band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Present patent application belongs to heat exchange equipment technical field, flow-disturbing band processing technology, including cutting edge processing, --- --- --- --- turn-back processing --- air-cooling moulding --- is cut crush-cutting sheet material prewire the pre-heat treatment eventually for torsion processing, this processing technology is using prewire come the length of specification flow-disturbing unit, the flow-disturbing element length of finished product flow-disturbing band is identical, after flow-disturbing band is mounted on tube bank so that the flow-disturbing dynamics that the fluid of different location is subject in tube bank is identical, and heat exchange is more uniform；Secondly, this programme eliminates traditional circumgyration stretch device, avoids being twisted off there is a situation where sheet material caused by traditional circumgyration stretch mode；Again, due to foring section during crush-cutting sheet material prewire, the surface area of final sheet material entirety increases so that flow-disturbing band after molding is when by air cooling mechanism, the contact area bigger with cold wind, improves the cooling effect of flow-disturbing band.
Description
Technical field
The invention belongs to heat exchange equipment technical fields.
Background technology
Pipe heat exchanger, it is most typical dividing wall type heat exchanger, its application industrially has long history, and
And still leading position is occupied in all heat exchangers so far.Pipe heat exchanger mainly has housing, tube bank, tube sheet and envelope first class sections
Composition, how rounded housing is, and inside is fixed on equipped with parallel tube bank, tube bank both ends on end plate.Spiral shell is rotatably connected in tube bank
Knob band (also known as twist iron, flow-disturbing band, twisted flat bar etc.), spiral band are mainly used for improving heat exchanger effectiveness.When fluid into
When entering in heat exchanger tube, spiral band causes so that fluid enters turbulent condition, breaks tube wall retention layer, increases fluid and heat exchange
The contact area (improving heat exchange efficiency) of tube wall, and disorderly fluid can wash away tube wall dirt.
The process equipment of existing spiral band includes roller machine, bead cutter, fixing roller, apparatus for baking, circumgyration stretch dress
It puts, automatic gas cutting machine, air cooling equipment etc., stalloy material is delivered to bead cutter from roller machine during processing, and thin steel is cut by bead cutter
Meet the sheet material of Rack, sheet material enters apparatus for baking after fixing roller, sheet material is heat-treated, through Overheating Treatment
Sheet material forms spiral knob using circumgyration stretch device (i.e. sheet material one end is fixed, and the other end is driven by circumgyration stretch device to be rotated)
Band cuts off (spiral band for being cut into specific length) using automatic gas cutting machine and is cooled down by air cooling equipment sizing.
This spiral band processing technology the shortcomings that be：1st, when circumgyration stretch device drives rotation, the screw pitch of sheet material
Being formed is influenced by factors such as circumgyration stretch device rotary speed, turn secondary, sheet material conveying speeds, several spiral shells of finally formed spiral band
It is not exactly the same away from (being functionally equivalent to flow-disturbing unit hereafter), after such spiral band is mounted in tube bank, tube bank
The flow-disturbing dynamics that interior different location fluid is subject to is different, causes to exchange heat uneven；Or the setting of circumgyration stretch device is unreasonable, turns
It can cause that sheet material is twisted into two parts when secondary excessive；2nd, cut off spiral band when, automatic gas cutting machine along spiral band cross-sectional direction into
To cutter, cutter is easily destroyed the spiral-shaped of spiral band, causes waste product.
Invention content
The invention is intended to provide it is a kind of ensure flow-disturbing element length it is identical, cut-out when will not destroy flow-disturbing cell configuration
Flow-disturbing band processing technology.
Flow-disturbing band processing technology, includes the following steps：
A) cutting edge is handled：Sheet transport to trimming mechanism, the first cutting wheel, the second cutting wheel is cut along sheet length direction
Sheet material forms the sheet material for meeting Rack；
B) the pre-heat treatment：Sheet material passes through heat treatment mechanism, and sheet material is worn along heating gap between upper heat conduction roller and lower heat conduction roller
It crosses, sheet material above and below contacts respectively with upper heat conduction roller, lower heat conduction roller, and sheet material is heated；
C) crush-cutting sheet material prewire：Sheet material is extended downwardly using prewire cutting mechanism, the output shaft of telescopic cylinder, the
One cutting knife, the second cutting knife, third cutting knife, the 4th cutting knife crush-cutting on sheet material go out 4 articles of prewires, and several prewires will
Sheet material is divided into the flow-disturbing unit of several interconnections, and after the completion of crush-cutting, the output shaft of telescopic cylinder bounces back upwards；
D) torsion is handled：The flow-disturbing unit of sheet material is penetrated in the groove on the inside of grip block, and driving gear rotates counterclockwise
30 °, then driven gear is driven to rotate, driven gear then drives grip block to rotate, and grip block drives flow-disturbing unit to rotate counterclockwise,
The flow-disturbing unit reverses；Flow-disturbing unit moves on, and after the flow-disturbing unit completely disengages groove, driving gear turns clockwise
It is dynamic, driven gear is driven to set back；
E) turn-back is handled：Next flow-disturbing unit of sheet material is penetrated in groove, and driving gear rotates clockwise 30 °,
So that the flow-disturbing unit torsional direction is opposite with upper flow-disturbing unit torsional direction；It so repeats, ultimately forms each flow-disturbing
The flow-disturbing band that unit reverses, the twisting of adjacent flow-disturbing unit is opposite；
F) air-cooling moulding：For flow-disturbing band using forced air cooled tube, it is cold formed that the cold wind in forced air cooled tube brings sector-style into flow-disturbing；
G) it cuts eventually：It is cut along two prewire A directions being located on same wide line of flow-disturbing band, so as to complete flow-disturbing
The segment of band, the flow-disturbing strip length after segment are the flow-disturbing band of specific length.
Advantageous effect：Actuating unit control cutting knife moves down crush-cutting sheet material and forms prewire, due to two sanctions in same group
Cutter is not in contact with each other, so not connected with group two cutting knife crush-cuttings, two prewires, in addition, cutting knife is conveyed with sheet material
Direction is vertical, is located along the same line with two prewires that two cutting knife crush-cuttings in group go out and hangs down with sheet material conveying direction
Directly；And the length of the distance between the prewire of two groups of cutting knife crush-cuttings out as flow-disturbing unit, each flow-disturbing unit packet
Include 4 prewires.The groove of grip block blocks the edge of the flow-disturbing unit of sheet material, gear mechanism (i.e. driving gear and driven tooth
Take turns overall structure) drive grip block rotation so that and flow-disturbing unit reverses.
First, this programme using prewire come the length of specification flow-disturbing unit, the flow-disturbing element length of finished product flow-disturbing band
It is identical, after flow-disturbing band is mounted on tube bank so that the flow-disturbing dynamics that the fluid of different location is subject in tube bank is identical, and heat exchange is more equal
It is even；Secondly, this programme eliminates traditional circumgyration stretch device, and sheet material caused by traditional circumgyration stretch mode occurs is avoided to be turned round
Disconnected situation, this programme are limited and are reversed to flow-disturbing unit using grip block, and the torsion of single flow-disturbing unit does not influence piece
Remaining position of material can control windup-degree and the torsion side of flow-disturbing unit by the motion mode for controlling gear mechanism
To；Again, due to foring section during crush-cutting sheet material prewire, the surface area of final sheet material entirety increases so that after molding
Flow-disturbing band is when by air cooling mechanism, the contact area bigger with cold wind, improves the cooling effect of flow-disturbing band；Finally, most
Egress break flow-disturbing band when, cut at prewire using manual or automatic cutting machine, due to the connection of adjacent flow-disturbing unit
Portion is relatively narrow, and cutting workload is smaller, and the efficiency of cutting also improves a lot, and will not in cutting process compared to traditional mode
Destroy the shape of flow-disturbing unit.
Description of the drawings
Fig. 1 is the device structure schematic diagram that flow-disturbing of the embodiment of the present invention is used with processing technology；
Fig. 2 is the device structure schematic diagram that flow-disturbing of the embodiment of the present invention is used with processing technology；
Fig. 3 is the sheet material schematic diagram with prewire A；
Fig. 4 is flow-disturbing band finished product schematic diagram.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail：
Reference numeral in Figure of description includes：Trimming mechanism 1, first base 11, the cutting of the first cutting wheel 12, second
Wheel 13；Heat treatment mechanism 2, second base 21, upper heat conduction roller 22, lower heat conduction roller 23；Prewire cutting mechanism 3, third pedestal 31,
Crossbeam 32, telescopic cylinder 33, prewire cutting knife 34, the first cutting knife 341, the second cutting knife 342, third cutting knife 343,
Four cutting knife 344；Twist mechanism 4, left-hand rotation rotating ring 41, right-hand rotation rotating ring 42, grip block 43, groove 44, driving gear 45, driven tooth
Wheel 46；Air cooling mechanism 5, forced air cooled tube 51, communicating pipe 52, prewire A, flow-disturbing unit B.
Flow-disturbing is basic as shown in attached drawing 1, Fig. 2 with the equipment that processing technology uses：It is divided into according to sheet material conveying direction
Trimming mechanism 1, heat treatment mechanism 2, prewire cutting mechanism 3, twist mechanism 4, air cooling mechanism 5.
Trimming mechanism 1 includes first base 11, left edge cutting motor and the right edge cutting motor of U-shaped, the left vertical portion of pedestal and
Left cutter shaft, right cutter shaft are respectively equipped with by ball bearing in right vertical portion, left cutter shaft passes through with left cut side motor output shaft
Even coupling connects, and right cutter shaft is connect with right cut side motor output shaft by shaft coupling.Left cutter shaft free end is welded with first and cuts
Wheel 12 is cut, right cutter shaft free end is welded with the distance between the second cutting wheel 13, the first cutting wheel 12, the second cutting wheel 13 and is equal to
The Rack of flow-disturbing band, the first cutting wheel 12, the second cutting wheel 13 are serrated wheel.
Heat treatment mechanism 2 includes the second base 21 of U-shaped, passes through ball between the left vertical portion and right vertical portion of the pedestal
Bearing is connected with heat conduction roller 22 and lower heat conduction roller 23, upper heat conduction roller 22 and lower heat conduction roller 23 be located at it is same it is vertical on, upper heat conduction
Formed between roller 22 and lower heat conduction roller 23 for sheet material by heating gap, the vertical width in the heating gap is equal to flow-disturbing band
Thickness.Upper heat conduction roller 22 and lower heat conduction roller 23 be internally provided with heat conduction oil pocket, and conduction oil intracavitary is passed through 100 DEG C~150 DEG C and leads
Deep fat.
Prewire cutting mechanism 3 and twist mechanism 4 are installed on third pedestal 31, the third pedestal 31 include bottom plate,
And four vertical posts being welded on bottom plate and the crossbeam 32 for being welded on vertical top end.It is equipped on crossbeam 32 flexible
Cylinder 33, the output shaft of the telescopic cylinder 33 are connected with prewire cutting knife 34, the bottom plate position opposite with prewire cutting knife 34
It puts and is welded with cutting table, the top surface of the cutting table is flushed with the roll surface highest point of lower heat conduction roller 23.Prewire cutting knife 34 is by a left side
Cut away section, right cut away section are formed, wherein left cut away section forms 342 by the first cutting knife 341, the second cutting knife, the first cutting knife
341st, the second cutting knife 342 is vertical with sheet material direction of advance, and the distance between the first cutting knife 341, second cutting knife 342 are
2cm；Wherein right cut away section is made of third cutting knife 343, the 4th cutting knife 344, third cutting knife 343, the 4th cutting knife 344
Vertical with sheet material direction of advance, the distance between third cutting knife 343, the 4th cutting knife 344 are 2cm.
Twist mechanism 4 includes the left socle, the right support that are welded on bottom plate, and left socle is provided with left circular hole, leads in left circular hole
It crosses ball bearing and left-hand rotation rotating ring 41 is installed, the right circular hole opposite with left circular hole is provided on right support, passes through ball in right circular hole
Bearing is equipped with right-hand rotation rotating ring 42, and the collar extension of left-hand rotation rotating ring 41 is opposite with right cut away section.Left-hand rotation rotating ring 41 and right-hand rotation rotating ring 42 it
Between be bolted there are two parallel grip block 43, grip block 43 is parallel with sheet transport direction；Two grip blocks 43
Medial surface (opposite face of i.e. two grip blocks 43) is provided in the parallel groove 44 in sheet transport direction, 44 groove width of groove and piece
Material thickness is identical, and distance is equal to the width of sheet material between the groove 44 of two grip blocks 43.Crossbeam 32 is in left-hand rotation rotating ring 41 and the right side
Gear installing plate is welded between swivel becket 42, driving gear 45 is installed on the gear installing plate, the driving gear 45 and horizontal stroke
The driving motor output shaft key connection installed on beam 32.Driven gear 46 be half gear, half tooth of the arc of the driven gear 46
Face is engaged with driving gear 45, and the non-flank of tooth of the driven gear 46 is welded with two grip blocks 43.The rotation of driving gear 45 drives
Driven gear 46 rotates, and driven gear 46 then drives the grip block 43 welded with it to rotate, with a 43 bolted left side of grip block
Swivel becket 41 and right-hand rotation rotating ring 42 then rotate synchronously.
Air cooling mechanism 5 includes being welded on the cylindric forced air cooled tube 51 on bottom plate, and air inlet is provided on 51 tube wall of forced air cooled tube
Mouthful, which is connect with air-cooler delivery outlet by communicating pipe 52, the nozzle of the forced air cooled tube 51 and the collar extension of right-hand rotation rotating ring 42
Relatively.
The present embodiment flow-disturbing band processing technology, includes the following steps：
A) cutting edge is handled：Successively along trimming mechanism 1, heat treatment mechanism 2, prewire cutting mechanism 3, torsion during sheet transport
Mechanism 4, air cooling mechanism 5 advance；When sheet transport to trimming mechanism 1, the first cutting wheel 12, the second cutting wheel 13 are along sheet length
Sheet material is cut in direction, forms the sheet material for meeting Rack；
B) the pre-heat treatment：Sheet material passes through heat treatment mechanism 2, and sheet material is stitched along heating between upper heat conduction roller 22 and lower heat conduction roller 23
Gap passes through, and sheet material above and below contacts respectively with upper heat conduction roller 22, lower heat conduction roller 23, and sheet material is heated；
C) crush-cutting sheet material prewire：Sheet material is using prewire cutting mechanism 3, the output axially downwardly extending of telescopic cylinder 33
Go out, the first cutting knife 341, the second cutting knife 342, third cutting knife 343, the 4th crush-cutting on sheet material of cutting knife 344 go out 4 articles in advance
Line A processed, the sheet material with prewire A are as shown in Figure 3；Sheet material is divided into the flow-disturbing unit of several interconnections by several prewire A
B, after the completion of crush-cutting, the output shaft of telescopic cylinder 33 bounces back upwards；
D) torsion is handled：The flow-disturbing unit B of sheet material penetrates (groove 44 and sheet material at this time in the groove 44 of 43 inside of grip block
Transporting direction is parallel), driving gear 45 rotates counterclockwise 30 °, then driven gear 46 is driven to rotate, and driven gear 46 then drives folder
It holds block 43 to rotate, grip block 43 drives flow-disturbing unit B to rotate counterclockwise, flow-disturbing unit B torsion；Before the flow-disturbing unit B continues
Into after flow-disturbing unit B completely disengages groove 44, driving gear 45 rotates clockwise, and driven gear 46 is driven to set back (i.e.
Groove 44 is parallel with sheet transport direction at this time)；
E) turn-back is handled：Next flow-disturbing unit B is penetrated again in groove 44, and driving gear 45 rotates clockwise
30 ° so that the flow-disturbing unit B torsional direction is opposite with upper flow-disturbing unit B torsional direction；It so repeats, ultimately forms every
The flow-disturbing band that a flow-disturbing unit B is reversed, the twisting of adjacent flow-disturbing unit B is opposite；
F) air-cooling moulding：For flow-disturbing band using forced air cooled tube 51, it is cold formed that the cold wind in forced air cooled tube 51 brings sector-style into flow-disturbing；
G) it cuts eventually：It is cut along two prewire A directions being located on same wide line of flow-disturbing band, so as to complete flow-disturbing
The segment of band, the flow-disturbing strip length after segment are the flow-disturbing band of specific length, and flow-disturbing band finished product is as shown in Figure 4.
The scope of protection required by this application should be based on the content of the claims, the specific embodiment in specification
Records is waited to can be used for explaining the content of claim.
Claims (1)
1. flow-disturbing band processing technology, includes the following steps：
A) cutting edge is handled：Sheet transport is to trimming mechanism, and the first cutting wheel, the second cutting wheel are along sheet length direction cutting sheet
Material forms the sheet material for meeting Rack；
B) the pre-heat treatment：Sheet material passes through heat treatment mechanism, and sheet material is passed through along heating gap between upper heat conduction roller and lower heat conduction roller, piece
Material above and below contacts respectively with upper heat conduction roller, lower heat conduction roller, and sheet material is heated；
C) crush-cutting sheet material prewire：Sheet material is extended downwardly using prewire cutting mechanism, the output shaft of telescopic cylinder, and first cuts out
Cutter, the second cutting knife, third cutting knife, the 4th cutting knife crush-cutting on sheet material go out 4 articles of prewires, and several prewires are by sheet material
It is divided into the flow-disturbing unit of several interconnections, after the completion of crush-cutting, the output shaft of telescopic cylinder bounces back upwards；
D) torsion is handled：The flow-disturbing unit of sheet material is penetrated in the groove on the inside of grip block, and driving gear rotates counterclockwise 30 °, then
Driven gear rotation is driven, driven gear then drives grip block to rotate, and grip block drives flow-disturbing unit to rotate counterclockwise, the flow-disturbing
Unit reverses；Flow-disturbing unit moves on, and after the flow-disturbing unit completely disengages groove, driving gear rotates clockwise, and drives
Driven gear sets back；
E) turn-back is handled：Next flow-disturbing unit of sheet material is penetrated in groove, and driving gear rotates clockwise 30 ° so that
The flow-disturbing unit torsional direction is opposite with upper flow-disturbing unit torsional direction；It so repeats, ultimately forms each flow-disturbing unit
The opposite flow-disturbing band of torsion, the twisting of adjacent flow-disturbing unit；
F) air-cooling moulding：For flow-disturbing band using forced air cooled tube, it is cold formed that the cold wind in forced air cooled tube brings sector-style into flow-disturbing；
G) it cuts eventually：It is cut along two prewire (A) directions being located on same wide line of flow-disturbing band, so as to complete flow-disturbing band
Segment, the flow-disturbing strip length after segment is the flow-disturbing band of specific length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457240.3A CN105945529B (en) | 2016-06-22 | 2016-06-22 | Flow-disturbing band processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457240.3A CN105945529B (en) | 2016-06-22 | 2016-06-22 | Flow-disturbing band processing technology |
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| Publication Number | Publication Date |
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| CN105945529A CN105945529A (en) | 2016-09-21 |
| CN105945529B true CN105945529B (en) | 2018-07-03 |
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| CN201610457240.3A Expired - Fee Related CN105945529B (en) | 2016-06-22 | 2016-06-22 | Flow-disturbing band processing technology |
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| CN106736328B (en) * | 2016-11-30 | 2021-02-09 | 重庆渝青机械配件制造有限公司 | Processing technology of multi-ligament spoiler |
| CN106736573B (en) * | 2016-12-01 | 2018-11-16 | 重庆渝青机械配件制造有限公司 | More bond type spoiler process equipments |
| CN107052439A (en) * | 2016-12-01 | 2017-08-18 | 重庆渝青机械配件制造有限公司 | Flow-disturbing band section cutting torsion device |
| CN107322312A (en) * | 2017-08-16 | 2017-11-07 | 江西布兰森热传输新材有限公司 | Vehicle intercooler flow-disturbing band forming machine |
| CN110653311B (en) * | 2019-10-24 | 2020-12-29 | 深圳市深发彩钢板有限公司 | Steel plate cutting device and method |
Citations (6)
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|---|---|---|---|---|
| DE2854886A1 (en) * | 1978-04-07 | 1979-10-11 | United Aircraft Prod | METHOD FOR MANUFACTURING A RIB-SHAPED MATERIAL WITH AN ENLARGED SURFACE AND FOR FASTENING THIS MATERIAL TO A HEAT TRANSFER SURFACE O.AE. |
| US4265275A (en) * | 1976-06-30 | 1981-05-05 | Transelektro Magyar Villamossagi Kulkereskedelmi Vallalat | Internal fin tube heat exchanger |
| DE19829050A1 (en) * | 1997-06-30 | 1999-01-07 | Aisin Seiki | Manufacturing ring-shaped metallic parts with flat sections from round rod |
| CN1334153A (en) * | 2000-02-28 | 2002-02-06 | 山田敏夫 | Working device and method for band-type blade |
| CN103170842A (en) * | 2011-12-22 | 2013-06-26 | 日高精机株式会社 | Manufacturing apparatus for flattened tube fins |
| CN103639708A (en) * | 2013-11-20 | 2014-03-19 | 重庆环际低碳节能技术开发有限公司 | Equipment for machining spiral bands |
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2016
- 2016-06-22 CN CN201610457240.3A patent/CN105945529B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4265275A (en) * | 1976-06-30 | 1981-05-05 | Transelektro Magyar Villamossagi Kulkereskedelmi Vallalat | Internal fin tube heat exchanger |
| DE2854886A1 (en) * | 1978-04-07 | 1979-10-11 | United Aircraft Prod | METHOD FOR MANUFACTURING A RIB-SHAPED MATERIAL WITH AN ENLARGED SURFACE AND FOR FASTENING THIS MATERIAL TO A HEAT TRANSFER SURFACE O.AE. |
| DE19829050A1 (en) * | 1997-06-30 | 1999-01-07 | Aisin Seiki | Manufacturing ring-shaped metallic parts with flat sections from round rod |
| CN1334153A (en) * | 2000-02-28 | 2002-02-06 | 山田敏夫 | Working device and method for band-type blade |
| CN103170842A (en) * | 2011-12-22 | 2013-06-26 | 日高精机株式会社 | Manufacturing apparatus for flattened tube fins |
| CN103639708A (en) * | 2013-11-20 | 2014-03-19 | 重庆环际低碳节能技术开发有限公司 | Equipment for machining spiral bands |
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| CN105945529A (en) | 2016-09-21 |
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Granted publication date: 20180703 Termination date: 20190622 |