A kind of automatic positioning equipment, the bender system utilizing this positioner and plate bending method
Technical field
The present invention relates to bender technical field, more particularly, it relates to a kind of automatic positioning equipment, utilize this positioner
Bender system and plate bending method, the present invention is automatically positioned the automatic bending of feeding for automatically capturing of Sheet Metal Processing part
And rotating polygon bending automatically.
Background technology
Plate bending machine belongs to the one in metal forming machinery, is mainly used in metal blank processing industry.Plate bending machine uses simple
Mould just metal blank can be carried out the straight-line bending of various angle, to obtain complex-shaped sheet metal product, operation letter
Single, operating cost is low, is the first-selected machinery that plate particularly large plate carries out panel beating at present, it is thus achieved that extensively apply.
Plate bending machine can be divided into machinery bender and hydraulic bending press two class by its type of belt drive.At present, machinery bender by
Hydraulic bending press replaces.The advantage of hydraulic bending press is there is bigger impulse stroke, and multi-cylinder synchronous drastically increases bending essence
Degree, and achieve the multiple linkage of bender, widen the processing range of bender, and simple in construction, flexible operation.But its
There is also the conveying of workpiece, workpiece reversion have to operator's manual operation, particularly when bending part area is relatively big, weight
Time heavier, number and muscle power to operator are proposed requirement.And tradition wrap direction generally requires repeatedly between bending
Repeatedly correct, extremely inefficient;Operator's manual operation, labor intensity is high, and fatiguability and unprotect device exist safety hidden
Suffer from.
Additionally, the positioner of existing full-automatic numerical control bender is the most fixing, the course of processing generally requires shutdown and regulates calmly
Position setting position, so wastes the substantial amounts of time, and the precision adjusted is by the technology guarantee of master worker, adjusts and easily occurs partially
Difference, affects process velocity and crudy, is unfavorable for that improving enterprise promotes competitiveness in environment the most with keen competition, restriction
The development of enterprise.
Through retrieval, Chinese Patent Application No. 201510019878.4, filing date on January 15th, 2015, invention and created name
For: the simple nc bender of dual drive system;This application case has a bending plate, and two are used for motor-driven mechanism, and one
Individual electromagnetic clamp device, a bending positioner being arranged on work top limit for bending location, a controller, folding
Bent plate is connected by articulate with work top, and two motor-driven mechanism are symmetrical to be fixed on the downside of workbench, Mei Ge electricity
Machine drive mechanism includes servomotor, drives worm screw, two worm gears, and the output shaft of servomotor is fixing connects the first worm gear, the
One worm-drive connects driving worm screw, drives worm-drive to connect the second worm gear, and the second worm gear connects bending plate, is used for driving folding
Bent plate upset bending;Described electromagnetic clamp device has two magnetic holding unit.This application case uses electromagnetism and electricity servo-drive
Device replaces hydraulic pressure and air-driven mode in existing numerical control bender, coordinates PLC to realize automatically controlling, and process velocity is fast.
Chinese Patent Application No. 200820113394.1, filing date on August 14th, 2008, invention and created name is: clod wash
The control structure of molding casing on forming machine, the molding casing of this application case along cold-bending forming machine lathe horizontal direction slidably
Being located on described lathe, this control structure includes the motor of PLC technology.Screw rod that rotating shaft phase transmission with described motor links,
The travelling nut being connected with described screw rod phase threaded engagement, described travelling nut is fixedly connected on described molding casing, institute
The pole length direction of the screw rod stated is arranged along the horizontal direction of described lathe.This application case according to the plate width of sheet metal to be processed,
The rotation of PLC technology motor, electric machine rotation drives screw rod to rotate so that travelling nut is moved on screw rod, then move
Nut can slide at the horizontal direction of lathe with molding casing, and PLC technology motor can be implemented as being automatically positioned of molding box body.
Above-mentioned application case all be can yet be regarded as a kind of method well realizing automatization's sheet metal bending, has liberated work to a certain extent
Power, but the manufacturing cost of above-mentioned application case is the highest, and also underaction on using, it is not easy to popularization and application.
Summary of the invention
1. invention to solve the technical problem that
The present invention is for overcoming above-mentioned problems of the prior art, it is provided that a kind of automatic positioning equipment, utilize this positioner
Bender system and plate bending method, the present invention captures workpiece first with feeding manipulator and delivers to workbench, recycling from
Right and left slide plates and slide block in dynamic elevating mechanism are accurately positioned workpiece, and finally use material grasping mechanical hand realizes oneself of workpiece
Dynamic rotation, many Edge Bends, can significantly improve production efficiency, it is achieved automatization, labour force be freed from loaded down with trivial details work.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention provides is:
A kind of automatic positioning equipment of the present invention, including automatic hoisting mechanism and workbench, workpiece is placed in the workbench of workbench
In plane, automatic hoisting mechanism vertically moves and acts on workpiece, it is achieved workpiece location in the horizontal direction;Work
Station is additionally provided with material grasping mechanical hand, and described material grasping mechanical hand realizes workpiece in the location of vertical direction and in the horizontal direction
Rotate.
Further, described automatic hoisting mechanism includes support, crane, fixed plate, sliding panel and slide block guide rail,
Frame, crane, fixed plate, sliding panel and slide block guide rail are all arranged in pairs, and support supports crane, and crane is with fixed plate even
Connecing, fixed plate and sliding panel surround a quadra, and two sliding panels are oppositely arranged and can move along the length direction of fixed plate;
Two described slide block guide rails are arranged at the middle part of fixed plate, and slide block guide rail is paralleled with sliding panel, and this slide block guide rail is provided with
Slide block, described slide block can move along slide block guide rail.
Further, two described crane synchronization liftings, sliding panel synchronizes in opposite directions or is moved away from, and slide block is along slide block guide rail
Synchronizing moving;And the movement of crane, sliding panel, slide block all passes through Serve Motor Control.
Further, described table plane offering guide-track groove, automatic hoisting mechanism vertically rises when putting in place,
Slide block is inserted into this guide-track groove and stretches out table plane;Meanwhile, sliding panel is positioned at table plane both sides, and slip plate hight
Go out table plane.
Further, the both sides up and down of described table plane are provided with material grasping mechanical hand, and this material grasping machinery hands includes slide unit
Axle, air cylinder base, cylinder, air cylinder base and cylinders, air cylinder base can move along slide unit axle;Wherein, it is positioned at work
It is additionally provided with electric magnet on the cylinder of the material grasping mechanical hand on platform plane top.
Further, the air cylinder base of the upper and lower both sides of table plane it is positioned at by Serve Motor Control along slide unit axle synchronizing moving;
Electric magnet, also by Serve Motor Control, adsorbs workpiece, it is achieved workpiece rotation in the horizontal direction.
A kind of bender system of the present invention, including automatic positioning equipment and a bender, described bender is arranged at the most fixed
The side that position device is perpendicular with slide block moving direction.
Further, described bender is provided with 2, and 2 benders are respectively arranged at automatic positioning equipment and move with slide block
The both sides that direction is perpendicular.
Further, described bender system also includes automatic feed mechanism, and this automatic feed mechanism includes feeding manipulator,
One end of feeding manipulator is provided with sucker group.
A kind of method utilizing described bender system to carry out plate bending of the present invention, the steps include:
Step one, feeding manipulator absorption workpiece is put to table plane;
Step 2, Serve Motor Control crane rise, and rise slide block when putting in place and insert guide-track groove and stretch out table plane;With
Time, sliding panel exceeds table plane;
After the rising of step 3, crane puts in place, Serve Motor Control two sliding panel synchronizes to move towards, and clamps workpiece;Subsequently,
Serve Motor Control two slide block is synchronized with the movement, and promotes workpiece to move to bender direction, completes workpiece determining in the horizontal direction
Position;
After step 4, workpiece position in the horizontal direction, the upper and lower air cylinder base of Serve Motor Control move to workpiece just go up,
Position directly below, cylinder action compresses workpiece;
After step 5, workpiece are compacted, sliding panel, slide block return, Serve Motor Control crane falls back to initial position;
After step 6, automatic hoisting mechanism return, start bender and carry out monolateral bending, monolateral machine after, electric magnet is inhaled
Additional workpieces carries out the rotation of horizontal direction, proceeds lower Bending Processing, repeats rotation, bending process, until complete
Become bending work;When bender arranges 2, monolateral machine after, by material grasping machinery hand-motion, electric magnet absorption processing
Part, at another bender, completes the Bending Processing of opposite side, after two pairs of Edge Bends terminate, then is carried out by electric magnet absorption workpiece
The rotation of horizontal direction, then carries out the Bending Processing of next group opposite side, until completing bending work.
3. beneficial effect
Use the technical scheme that the present invention provides, compared with existing known technology, there is following remarkable result:
(1) a kind of automatic positioning equipment of the present invention, it is provided with automatic hoisting mechanism and workbench, utilizes automatic hoisting mechanism
Cooperation with workbench, it is achieved workpiece in the horizontal direction, being automatically positioned of vertical direction, automatically rotate and many Edge Bends, nothing
Substantial amounts of labor cost need to have been saved, it is not necessary to manually repeatedly adjust the position of workpiece by loaded down with trivial details hand labor, fixed
Level is true, and one-time-reach-place had both reduced cost, decreases again the time of workpiece location;
(2) a kind of automatic positioning equipment of the present invention, it is separately provided automatic hoisting mechanism, and utilizes this automatic hoisting mechanism real
Show workpiece location in the horizontal direction;So, not only ensure that workpiece being accurately positioned in the horizontal direction, carrying out plate
Before material Bending Processing, automatic hoisting mechanism also is able to returning quickly, it is to avoid moves workpiece and causes obstruction so that automatically fixed
The use of position device is more flexible, and the flow process of plate Bending Processing is the most smooth;
(3) a kind of bender system of the present invention, it is possible to realize Sheet Metal Processing part and automatically capture and be automatically positioned feeding and automatically roll over
Curved automatic rotation and the function of many Edge Bends, only need to press start button, it is not necessary to operator's manual intervention,
Automatically run, easy and simple to handle, efficiency is high, it is achieved that automatization truly;Especially in the feelings arranging 2 benders
Under condition, workpiece rotates the bending operation that once can complete 4 limits, substantially increases bending efficiency, also reduces energy simultaneously
Consumption;
(4) a kind of bender system of the present invention, simple in construction, utilize the motion of Serve Motor Control corresponding mechanism, be manufactured into
This and power consumption of polymer processing are low, it is simple to popularization and application;
(5) a kind of plate bending method of the present invention, captures workpiece first with feeding manipulator and delivers to table plane, then profit
Being accurately positioned with right and left slide plates and slide block, material grasping mechanical hand is fixed workpiece and delivers to bender processing, and the program can be notable
Improve production efficiency, it is achieved automatization, labour force is freed from loaded down with trivial details work.
Accompanying drawing explanation
Fig. 1 is the structural representation of feeding manipulator in the present invention;
Fig. 2 is the structural representation of automatic hoisting mechanism in the present invention;
Fig. 3 is the plan structure schematic diagram of workbench in the present invention;
Fig. 4 is the sectional structure schematic diagram of workbench in the present invention;
Fig. 5 is Control system architecture block diagram in the present invention;
Fig. 6 is electric control system schematic diagram in the present invention.
Label declaration in schematic diagram:
1, feeding manipulator;11, sucker group;2, workpiece;31, support;321, the first pole;322, the second pole;
33, fixed plate;34, sliding panel;35, slide block guide rail;351, slide block;41,1# servomotor;42,2# servomotor;
43,3# servomotor;44,4# servomotor;45,5# servomotor;46,6# servomotor;5, bender;6, work
Station plane;61, guide-track groove;71, slide unit axle;72, air cylinder base;73, cylinder;74,7# servomotor;75, electricity
Magnet.
Detailed description of the invention
For further appreciating that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
In conjunction with Fig. 2, Fig. 3 and Fig. 4, a kind of automatic positioning equipment of the present embodiment, including automatic hoisting mechanism and workbench, institute
The automatic hoisting mechanism stated includes support 31, crane, fixed plate 33, sliding panel 34 and slide block guide rail 35, support 31, liter
Fall frame, fixed plate 33, sliding panel 34 and slide block guide rail 35 are all arranged in pairs, and support 31 supports crane, and crane is with solid
Determining plate 33 to connect, fixed plate 33 and sliding panel 34 surround a quadra, and two sliding panels 34 are oppositely arranged and can be along fixing
The length direction motion of plate 33;Two described slide block guide rails 35 are arranged at the middle part of fixed plate 33, and slide block guide rail 35 is with sliding
Dynamic plate 34 is parallel, and this slide block guide rail 35 is provided with slide block 351, and described slide block 351 can move along slide block guide rail 35.
In the present embodiment, two cranes are controlled synchronization lifting by 3# servomotor 43 and 4# servomotor 44 respectively, and it lifts principle
For: crane includes two first pole 321 and the second poles 322 arranged in a crossed manner, the first pole 321 and the second pole 322
Intersection be provided with rotating shaft.One end of first pole 321 is connected by rotating shaft with support 31, the other end and fixed plate 33
It is connected.One end of second pole 322 is connected with fixed plate 33, and the other end of this second pole 322 is arranged at set by support 31
Chute in, described 3# servomotor 43,4# servomotor 44 are respectively arranged at the side of the support 31 of correspondence.3# servo
Motor 43,4# servomotor 44 control one end of the second pole 322 and move along chute, it is achieved the raising and lowering of crane.
Described sliding panel 34 is then controlled by 2# servomotor 42, it is achieved the synchronization of two sliding panels 34 in opposite directions or is moved away from,
Slide block 351 is controlled slide block 351 along slide block guide rail 35 synchronizing moving, 1# servomotor in the present embodiment by 1# servomotor 41
41,2# servomotor 42 may be contained within fixed plate 33.
Described workbench includes table plane 6 and is arranged at the material grasping mechanical hand of the upper and lower both sides of table plane 6.Processing
Part 2 is placed in table plane 6, and table plane 6 offers guide-track groove 61, this guide-track groove 61 offer direction and cunning
The length direction of block guide rail 35 is parallel.Automatic hoisting mechanism vertically rise with workbench with the use of, work as escalator
When structure rising puts in place, slide block 351 is inserted into this guide-track groove 61 and stretches out table plane 6;Meanwhile, sliding panel 34 is positioned at
Table plane 6 both sides, and sliding panel 34 table plane to be exceeded 6, to ensure that sliding panel 34 can be put down along workbench
Face 6 is moved.
Described material grasping machinery hands includes slide unit axle 71, air cylinder base 72, cylinder 73, and air cylinder base 72 is connected with cylinder 73,
Air cylinder base 72 can move along slide unit axle 71.Wherein, cylinder 73 bottom of table plane 6 top material grasping mechanical hand is arranged
7# servomotor 74, electric magnet 75 is controlled by 7# servomotor 74, adsorbs workpiece 2, it is achieved workpiece 2 is in the horizontal direction
Rotation.The described air cylinder base 72 on the upside of table plane 6 that is positioned at is controlled by 5# servomotor 45, is positioned at workbench and puts down
Air cylinder base 72 on the downside of face 6 is controlled by 6# servomotor 46, and 5# servomotor 45,6# servomotor 46 are arranged at automatically
The side of positioner, two Serve Motor Control air cylinder bases 72 are along slide unit axle 71 synchronizing moving.
The present embodiment is provided with automatic hoisting mechanism and workbench, utilizes the cooperation of automatic hoisting mechanism and workbench, it is achieved processing
Part in the horizontal direction, being automatically positioned of vertical direction, automatically rotate and many Edge Bends, it is not necessary to by loaded down with trivial details hand labor, joint
About substantial amounts of labor cost, it is not necessary to manually repeatedly adjust the position of workpiece, accurate positioning, one-time-reach-place, both reduced
Cost, decreases again the time of workpiece location.And it is separately provided automatic hoisting mechanism, before carrying out plate Bending Processing,
Automatic hoisting mechanism also is able to returning quickly, it is to avoid the movement to workpiece 2 causes obstruction so that the use of automatic positioning equipment
More flexible, the flow process of plate Bending Processing is the most smooth.
Embodiment 2
A kind of bender system of the present embodiment, including automatic positioning equipment as described in Example 1, also includes as shown in Figure 1
Automatic feed mechanism and a bender 5, described automatic feed mechanism includes feeding manipulator 1, one end of feeding manipulator 1
Be provided with sucker group 11, this sucker group 11 by multiple suckers with circular arrangement.Described bender 5 is arranged at and is automatically positioned dress
Put the side perpendicular with slide block 351 moving direction.
As shown in Figure 5 and Figure 6, it carries out plate bending for the Control system architecture block diagram of the present embodiment and electrical control schematic
Process is:
Step one, feeding manipulator 1 adsorb workpiece 2 to be put to table plane 6;
Step 2, Serve Motor Control crane rise, and rise slide block 351 when putting in place and insert guide-track groove 61 and stretch out workbench and put down
Face 6;Meanwhile, sliding panel 34 exceeds table plane 6;
After the rising of step 3, crane puts in place, Serve Motor Control two sliding panel 34 synchronizes to move towards, and clamps workpiece 2;
Subsequently, Serve Motor Control two slide block 351 is synchronized with the movement, and promotes workpiece 2 to move to bender 5 direction, completes workpiece
2 location in the horizontal direction;
After step 4, workpiece 2 position in the horizontal direction, the upper and lower air cylinder base of Serve Motor Control 72 moves to workpiece 2
Just go up, position directly below, cylinder 73 action compress workpiece 2;
After step 5, workpiece 2 are compacted, sliding panel 34, slide block 351 return, Serve Motor Control crane falls back to
Initial position;
After step 6, automatic hoisting mechanism return, start bender 5 and carry out monolateral bending, monolateral machine after, electric magnet
75 absorption workpieces 2 carry out 90 ° of rotations of horizontal direction, proceed lower Bending Processing, repeat rotation, bender
Sequence, until completing bending work.
The present embodiment captures workpiece first with feeding manipulator and delivers to table plane, recycles right and left slide plates and slide block comes smart
Determining that position, material grasping mechanical hand are fixed workpiece and deliver to bender 5 and process, the program can significantly improve production efficiency, it is achieved from
Dynamicization, frees labour force from loaded down with trivial details work.
Embodiment 3
A kind of bender system of the present embodiment, substantially with embodiment 1, its difference is: the present embodiment arranges 2 foldings
Bender 5, described 2 benders 5 are respectively arranged at the both sides that automatic positioning equipment is perpendicular with slide block 351 moving direction.
The work process of the present embodiment is: is first adsorbed workpiece 2 to workbench by feeding manipulator 1, is placed into workbench
A certain region.When feeding manipulator 1 adsorbs workpiece 2 to while workbench, 3# servomotor 43,4# servomotor 44
Start simultaneously, drive automatic hoisting mechanism to move upward until automatic hoisting mechanism agrees with completely with workbench, now sliding panel 34
Rising to above workbench by workbench both sides, height slightly above table plane 6, slide block 351 inserts guide-track groove 61 and stretches
Go out table plane 6.After agreeing with completely, 3# servomotor 43,4# servomotor 44 are out of service.Start 2# to watch simultaneously
Take motor 42 control right and left slide plates 34 move toward one another (to table core move), can this side up clamping workpiece 2
Reach table core position.After right and left slide plates 34 clamps workpiece 2,2# servomotor 42 is out of service.With
Shi Qidong 1# servomotor 41,1# servomotor 41 controls slide block 351 along slide block guide rail 35 synchronizing moving, promotion workpiece 2
A bender 5 moves wherein, and when compressing after workpiece 2 this side up, now workpiece 2 is accurately positioned, 1#
Servomotor 41 is out of service.
Start 5# servomotor 45,6# servomotor 46 simultaneously, control upper and lower air cylinder base 72 and move to workpiece 2 direction,
After it moves to the fixed position, surface of workpiece 2, stop 5# servomotor 45,6# servomotor 46, then simultaneously
Controlling upper and lower cylinder 73 makes it slowly move to workpiece, until compressing workpiece.
After workpiece 2 is by complete positioning compression, start 1# servomotor 41,2# servomotor 42 (making it invert) simultaneously
Right and left slide plates 34 and slide block 351 is made to return to initial position (returning to initial position rear motor out of service).Then start 3# to watch
Take motor 43,4# servomotor 44 (making it invert) makes automatic hoisting mechanism return to initial position.Now, bender 5 is started
Processing workpiece 2, after completion of processing, restarts 5# servomotor 45,6# servomotor 46 (reversion) makes it drive processing
Part 2 moves to another bender 5, restarts another bender 5 and processes workpiece 2.7# servomotor is started after completion of processing
74 make workpiece rotate to the non-bending part in other both sides (when 7# servomotor 74 starts, makes 7# watch by controlling relay adhesive
Electric magnet 75 energising taking motor 74 control is allowed to have ferromagnetism, determines the big of electric current according to the size of workpiece 2 with weight
Little, it is allowed to that there is the ferromagnetism matched, it is possible to easily drive workpiece 2 to rotate, to avoid occurring the generation of saddle phenomenon).
Re-using both sides bender 5 and make this two Edge Bend, the most whole workpiece is processed complete.
The present embodiment is capable of Sheet Metal Processing part and automatically captures and be automatically positioned the automatic bending of feeding and automatically rotate and many edge breaks
Curved function, only need to press start button, it is not necessary to operator's manual intervention, can automatically run, easy and simple to handle,
Efficiency is high, it is achieved that automatization truly;After especially arranging 2 benders 5, workpiece rotates and once can complete
Article 4, the bending operation on limit, substantially increases bending efficiency, also reduces energy consumption simultaneously.
Referring to Fig. 6, the 1# servomotor of the present embodiment to 7# servomotor all by respective servo controller control start and stop and
The speed and positive and negative run, its respective displacement transducer is arranged on its parts controlled, detects the displacement of its parts controlled,
Again this displacement signal is delivered in PLC, be resent in respective servo controller, by respective servo controller
Control the running status of motor.By an auxiliary reclay, electric magnet 75 then controls whether it is energized and the power that is energized, to reach
To the purpose controlling its magnetic.
Schematically being described the present invention and embodiment thereof above, this description does not has restricted, shown in accompanying drawing yet
Simply one of embodiments of the present invention, actual structure is not limited thereto.So, if those of ordinary skill in the art
Enlightened by it, in the case of without departing from the invention objective, design the knot similar to this technical scheme without creative
Structure mode and embodiment, all should belong to protection scope of the present invention.