A kind of automatic stamping equipment of thin-walled annular workpiece
Technical field
The present invention relates to Stamping Die Technology field, more particularly to a kind of automatic stamping equipment of thin-walled annular workpiece.
Background technology
There is kind of a thin-walled annular product in production, its shape connects for the big ring of a sectional area and the small ring of a sectional area
Together, and there is a centre bore in centre, wherein, its wall thickness of the small ring of sectional area only has 0.8 millimeter, belongs to thin-wall product,
Difficulty is larger during this Product processing, currently in order to being applicable in batch production, is mostly processed using stamping die.
In stamping die, stepping punching mould is received much concern with producing continuous, production efficiency height, stepping punching mould
Refer to forcing press in one stroke, complete the stamping die of multi-step forming processes at the same time sequentially on the several different positions of mould
Tool.Traditional mould structure is eight pieces of harden structures or nine pieces of harden structures, and eight blocks of plates are upper and lower die holder, punch retainer, punch-pin
Backing plate, die block, cavity plate backing plate, stripper, discharging backing plate;Nine pieces of harden structures are to add a stock guide.One
The techniques such as the punching of part, flange, bending, drawing, solid forming can be completed in secondary stepping punching mould.
But the different annular workpieces of two kinds of sectional areas but have very big difficulty using stepping punching mould, first, thin-walled work
Part is made of thin-walled steel strip stamping, and Steel Thin-Wall band positions hardly possible in moving process, after especially stamping out several holes, itself
Deformation is big, and the intensity of steel band is small, and displacement location is difficult, therefore causes multiple station positions inaccurate, and finished product rate is low;Two
It is that the different annular workpieces of sectional area are difficult to demould on stepping punching mould, complex production process;Third, after punch forming, need
Its size is detected, particularly axially height, can produce the underproof phenomenon of axial height in punching course, radially
Thickness deflection in punching course is little, it is not necessary to detects, in the manufacturing process of the different annular work piece of sectional area, and punching press
During need mould, corresponding mould is also required in detection process, after the completion of punching press, by product by being taken out in stamping die,
It is installed in detection mould and is detected again, it is not only time-consuming and laborious, but also inefficiency, it can only be inspected by random samples, it is impossible to accomplish every
Part finished product is all checked that therefore, product quality can not be protected completely.
Therefore, based on drawbacks described above, in stamping equipment field, for New Thin-walled annular work piece automatic stamping equipment still
In the presence of research and improved demand, this is also a research hotspot and emphasis in current stamping equipment field, is even more the present invention
Where the starting point and power that are accomplished.
The content of the invention
For above-mentioned many defects, the present inventor is paying sufficient creation by substantial amounts of further investigation
Property work after, so as to complete the present invention.
Specifically, the technical problems to be solved by the invention are:A kind of automatic press of thin-walled annular workpiece is provided to set
It is standby, the processing of the different annular work piece of sectional area can be realized on stepping punching mould, improves production efficiency and yield rate.
In order to solve the above technical problems, the technical scheme is that, there is provided a kind of automatic press of thin-walled annular workpiece
Equipment, including stamping die, the stamping die include part of the upper die and part of the lower die, the part of the upper die include upper mold seat,
Connecting plate and pressed sheet, the connecting plate are fixedly connected with upper mold seat, the connecting plate and pressed sheet elastic connection, the lower die
Part includes die holder and the lower template being fixedly installed togather, and the upper mold seat is slided by guiding mechanism and the die holder
Connection;Drawing punch-pin, piercing punch and shaping terrace die, the shaping terrace die are sequentially installed on the connecting plate of the part of the upper die
Installation end abutted against by elastic component on the upper mold seat, the free end of the drawing punch-pin, piercing punch and shaping terrace die
It is pierced by the pressed sheet, it is convex around drawing punch-pin, piercing punch and the shaping terrace die to be equipped with punching press on the pressed sheet
Ring, is sequentially correspondingly provided with drawing bullet top, material-dropping hole and shaping bullet top in the lower template of the part of the lower die;The pressed sheet is with
The forming panel by actuator drives is equipped between template, drawing cavity plate, blanking die are equipped with successively on the forming panel
And correcting die, the die holder are equipped with the support bullet top for being used to support the forming panel;The upstream of the stamping die
Equipped with steel band decoiling device, the downstream of the stamping die is equipped with steel band wrap-up, and the transmission device is included by motor
The circulation link chain of driving, is provided with some forming panels on the circulation link chain.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the lower die
Seat is equipped with detection bullet top, and the detection bullet top is located at the downstream on the shaping bullet top, corresponding, is set on the forming panel
There is detection cavity plate, the detection bullet top, which slides vertically, to be installed on the die holder, described in the top stretching on the detection bullet top
Lower template, the die holder are equipped with a sensing chip, and the distance between the bottom on the detection bullet top and sensing chip are equal to described
Detect the length that the lower template is stretched out on bullet top;The pressed sheet holds out against ring equipped with detection, described to detect the position for holding out against ring
It is corresponding with the position on the detection bullet top.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the lower die
Seat is equipped with go-no-go bullet top, and positioned at the downstream on the detection bullet top, the go-no-go bullet top slides vertically installation on the go-no-go bullet top
In on the die holder, the lower template is stretched out at the top on the go-no-go bullet top, corresponding, and the forming panel, which is equipped with, to be divided
Pick up cavity plate.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the go-no-go
Bullet top has a centre bore axially through the go-no-go bullet top, and the die holder is equipped with a gas channel, the air-flow
Passage connects the centre bore, and the gas channel connects a solenoid directional control valve.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the sensing
Piece and solenoid directional control valve are all connected with control unit.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the shaping
The bottom of template is equipped with a guiding surface, and the guiding surface is located remotely from one end of the drawing cavity plate.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, the shaping
The upper surface of template is equipped with some positioning protrusion for being used to position steel band, and the height of the positioning protrusion is less than or equal to the steel
The thickness of band.
Above-mentioned technical proposal is employed, beneficial effects of the present invention are:
(1) due to devising forming panel made of rigid material so that forming panel drives steel band movement, moving process
In will not produce deformation in the direction of movement, shift position is accurate, so as to improve production efficiency and yield rate, and after being molded
Circular thin-wall workpiece remove stamping die together with forming panel, during the demoulding, upper table that can be by workpiece from forming panel
Face is taken out, so as to realize the processing of the different annular work piece of sectional area;If again due to being provided with dry forming on circulation link chain
Template, so as to improve the continuity of forming panel feeding, substantially increases production efficiency.
(2) due to devising detection bullet top, in use, pressed sheet is depressed, detection holds out against ring and holds out against ring on forming panel
Shape workpiece, the one end for detecting bullet top stretching lower template is pushed, such as fruit product qualification, then the bottom for detecting bullet top just contacts sense
Piece is answered, sensing chip provides an inductive signal at this time, represents sintetics, as fruit product is unqualified, then detects the bottom on bullet top
Contact induction piece is unable to, sensing chip provides another inductive signal at this time, waste product is represented, it is achieved thereby that to institute in punching course
There is molding workpiece to be detected, improve the stability of product quality.
(3) due to devising go-no-go bullet top, waste product can be picked in advance, avoids waste product and be mixed into finished product, reduce
The labor intensity of operator, improves the stability of product quality.
(4) since the bottom of forming panel is equipped with a guiding surface, in the downward downstream of forming panel, guiding surface can
Drawing bullet top, shaping bullet top and detection bullet top and go-no-go bullet top are pressed under forming panel one by one, reduce forming panel
Card resistance phenomenon when mobile, improves the positioning accuracy of forming panel, and then improve the product quality of circular thin-wall workpiece.
Brief description of the drawings
Fig. 1 is the structure diagram of the embodiment of the present invention;
Fig. 2 is the structure diagram of stamping die in the embodiment of the present invention;
Fig. 3 is detection bullet top operating diagram when finished product is detected in the embodiment of the present invention;
Fig. 4 is detection bullet top operating diagram when waste product is detected in the embodiment of the present invention;
Fig. 5 is the structure diagram of steel band in the embodiment of the present invention;
Fig. 6 is schematic diagram when steel band is combined with forming panel in the embodiment of the present invention;
Wherein, in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, each number designation refer to respectively following concrete meaning,
Element and/or component.
In figure:A, stamping die, A1, part of the upper die, A2, part of the lower die, B, steel band decoiling device, C, steel band winding dress
Put, D, circulation link chain, 1, upper mold seat, 2, connecting plate, 3, pressed sheet, 301, punching press bulge loop, 302, detection hold out against ring, 303, go-no-go
Depression, 4, drawing punch-pin, 5, piercing punch, 6, shaping terrace die, 7, elastic component, 8, die holder, 9, lower template, 10, forming panel,
1001st, drawing cavity plate, 1002, blanking die, 1003, correcting die, 1004, detection cavity plate, 1005, go-no-go cavity plate, 1006, lead
To inclined-plane, 1007, positioning protrusion, 11, drawing bullet top, 12, material-dropping hole, 13, shaping bullet top, 14, support bullet top, 15, detection bullet
Top, 1501, detection section, 1502, annular convex platform, 1503, compression spring, 1504, sensing section, 16, sensing chip, 17, go-no-go bullet top,
18th, solenoid directional control valve, 19, gas channel, 20, steel band, 2001, location hole, 21, injection tube.
Embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail by specific embodiment, but these particularizations are implemented
The purposes and purpose of mode are only used for enumerating the present invention, not any type of any to the real protection scope composition of the present invention
Limit, it is more non-that protection scope of the present invention is confined to this.
As shown in Figure 1, Figure 2, Fig. 3 and Fig. 4 are jointly shown, and the invention discloses a kind of automatic press of thin-walled annular workpiece to set
Standby, including stamping die A, stamping die A include part of the upper die A1 and part of the lower die A2, part of the upper die A1 includes upper mold seat 1, even
Fishplate bar 2 and pressed sheet 3, connecting plate 2 are fixedly connected with upper mold seat 1, connecting plate 2 and 3 elastic connection of pressed sheet, part of the lower die A2 bags
The die holder 8 being fixedly installed togather and lower template 9 are included, upper mold seat 1 is slidably connected by guiding mechanism and die holder 8;Upper mold
Drawing punch-pin 4, piercing punch 5 and shaping terrace die 6 are sequentially installed, the installation end of shaping terrace die 6 leads on the connecting plate 2 of part A1
Cross elastic component 7 to abut against on upper mold seat 1, which is usually rubber spring, and drawing punch-pin 4, piercing punch 5 and shaping are convex
The free end of mould 6 is pierced by pressed sheet 3, and drawing punch-pin 4, the installation of piercing punch 5 and shaping terrace die 6 and connection relation are grading
Stamping die is commonly used, and details are not described herein, is equipped with pressed sheet 3 around drawing punch-pin 4, piercing punch 5 and shaping terrace die 6
Punching press bulge loop 301, is sequentially correspondingly provided with drawing bullet top 11, material-dropping hole 12 and shaping bullet top 13 in the lower template 9 of part of the lower die A2,
Drawing bullet top 11, material-dropping hole 12 and shaping bullet top 13 are common by stepping punching mould, and details are not described herein;Pressed sheet 3 is with
The forming panel 10 by actuator drives is equipped between template 9, drawing cavity plate 1001, blanking are equipped with successively on forming panel 10
Cavity plate 1002 and correcting die 1003, forming panel 10 are rigid material, and deformation will not be produced in moving process, and shift position is accurate
Really, so as to improve production efficiency and yield rate, and when demoulding, forming panel 10 can be taken out, by workpiece from shaping mould
Removed on plate 10, die holder 8 is equipped with the support bullet top 14 for being used to support forming panel 10, when upper mold seat 1 rises, supports bullet
Top 14 jacks up forming panel 10, easy to one station of downward downstream of forming panel 10;The upstream of stamping die A is equipped with steel band
The downstream of decoiling equipment B, stamping die A are equipped with steel band wrap-up C, and transmission device includes the circulation link chain driven by motor
D, usual circulation link chain D are two rows of chains being arranged in parallel, and some forming panels 10 are provided with circulation link chain D, in endless-chain
Under the drive of bar D, forming panel 10 successively apposition steel band 20 by between part of the upper die A1 and part of the lower die A2, by drawing,
Punching, shaping, detection and go-no-go process, form product, improve the continuity of 10 feeding of forming panel, substantially increase production
Efficiency.
Wherein, steel band decoiling device B and steel band wrap-up C is used more in this area, for example, the towering machinery of Dongguan City gold
The automatic uncoiler and automatic coiling machine of Co., Ltd's production, all have the function, can directly buy off-the-shelf hardware use, herein
Repeat no more.
Die holder 8 is equipped with detection bullet top 15, and detection bullet top 15 is located at the downstream on shaping bullet top 13, corresponding, shaping
Whether template 10 is equipped with detection cavity plate 1004, qualified for detecting the workpiece after punching press, and particularly axially whether height is qualified,
Detection bullet top 15, which slides vertically, to be installed on die holder 8, and lower template 9 is stretched out at the top on detection bullet top 15, and die holder 8 is equipped with one
Sensing chip 16, the distance between the bottom on detection bullet top 15 and sensing chip 16 are equal to the length that lower template 9 is stretched out on detection bullet top 15,
Specifically, detecting the middle part on bullet top 15 has an annular convex platform 1502, and annular convex platform 1502 is divided into bullet top 15 is detected
Section 1501 and sensing section 1504 are detected, one is equipped with lower template 9 and accommodates annular convex platform 1502 and detects the stepped of section 1501
Through hole, detection section 1501 are pierced by lower template 9, and one is equipped with die holder 8 and accommodates the columnar through holes for detecting section 1501, columnar through holes
Bottom installation sensing chip 16, the sensing chip 16 be usually sheet metal, between annular convex platform 1502 and lower template 9 be equipped with compression
Spring 1503, compression spring 1503 are set in sensing section 1504;Pressed sheet 3 holds out against ring 302 equipped with detection, and detection holds out against ring
302 position is corresponding with the position on detection bullet top 15, and when pressed sheet 3 is depressed, detection holds out against ring 302 and holds out against on forming panel 10
Annular workpieces, the one end for detecting bullet top 15 and stretching out lower template 9 is pushed, as fruit product is qualified, then detects the bottom on bullet top 15
Just contact induction piece 16, at this time sensing chip 16 provide an inductive signal, represent sintetics, as fruit product is unqualified, then
The bottom on detection bullet top 15 is unable to contact induction piece 16, and sensing chip 16 provides another inductive signal at this time, represents waste product.
Die holder 8 is equipped with go-no-go bullet top 17, and go-no-go bullet top 17 is vertical positioned at the downstream on detection bullet top 15, go-no-go bullet top 17
It is slidably mounted on die holder 8, lower template 9 is stretched out at the top on go-no-go bullet top 17, and corresponding, forming panel 10 is equipped with go-no-go
Cavity plate 1005.In order to cause the annular workpieces after ejection punching press that go-no-go bullet top 17 tries one's best more, in the lower surface of pressed sheet 3
Equipped with go-no-go depression 303, the position of go-no-go depression 303 is corresponding with go-no-go bullet top 17, also, the sectional area of go-no-go depression 303
More than or equal to the big end cross-sectional area of circular thin-wall workpiece, and shape is corresponding, and ring is accommodated when being jacked up in order to go-no-go bullet top 17
Shape workpiece.
Go-no-go bullet top 17 has a centre bore axially through go-no-go bullet top 17, and die holder 8 is equipped with a gas channel
19, gas channel 19 connects centre bore, and gas channel 19 connects a solenoid directional control valve 18, and gas channel 19 is connected with high-pressure air source
Connect, solenoid directional control valve 18 plays the role of connection or closes high-pressure air source.
Sensing chip 16 and solenoid directional control valve 18 are all connected with control unit, sensing chip 16 and 18 generally use of solenoid directional control valve electricity
Even mode, which connects, connects control unit, naturally it is also possible to connects control unit, people in the art using wireless signal connection mode
Member can sets itself as needed, be not limited thereto, control unit is usually PLC programmable controller, and sensing chip 16 will
Signal is transmitted to PLC, and PLC provides instruction after program compares, and control solenoid directional control valve 18 acts, if testing result is into
Product, then 18 closed gas flow passage 19 of solenoid directional control valve, go-no-go bullet top 17 only finished work-piece is jacked up, follow-up work personnel concentrate receive
Collection;If testing result is waste product part, solenoid directional control valve 18 connects gas channel 19, and during die sinking, go-no-go bullet top 17 jacks up useless
While product workpiece, the high pressure draught in gas channel 19 blows out waste product workpiece, and waste product workpiece can be realized from shaping mould
Picked out in tool, so that each workpiece of punching press can be detected, and also it is efficient, product quality is stablized.
As Fig. 5 and Fig. 6 are jointly shown, the bottom of forming panel 10 is equipped with a guiding surface 1006, guiding surface 1006
In one end away from drawing cavity plate, in 10 downward downstream of forming panel, guiding surface 1006 can be by drawing bullet top 11, whole
Shape bullet top 13 and detection bullet top 15 and go-no-go bullet top 17 are pressed under forming panel 10 one by one, when reducing the movement of forming panel 10
Card resistance phenomenon, improves the positioning accuracy of forming panel 10, and then improves the product quality of circular thin-wall workpiece.
The edge of steel band 20 is equipped with equidistant location hole 2001 arranged in rows, and the upper surface of forming panel 10 is equipped with some
For positioning the positioning protrusion 1007 of steel band 20, the height of positioning protrusion 1007 is less than or equal to the thickness of steel band 20, operator
After forming panel 10 is positioned on steel band 20, by the cooperation of positioning protrusion 1007 and location hole 2001, steel band 20 and shaping
Template 10 just will not be again there are relative displacement, therefore accurate positionin forming panel 10 can be accurate on 20 moving direction of steel band
Steel band 20 is positioned, so as to further increase the product quality of circular thin-wall workpiece.
Stamping die A used in the present invention is the improvement made on the basis of traditional stepping punching mould, is changed
The feeding style of traditional stepping punching mould, has used forming panel 10 to be used as carrier, and during operation, forming panel 10 is in endless-chain
Cycle operation on bar D, operator only needs to apply steel band drives forming panel 10 to pass through successively in forming panel 10, circulation link chain D
After crossing drawing, punching, shaping, detection and go-no-go, exported in the downstream of stamping die A, when forming panel 10 reaches circulation link chain D
Downlink section when, the finished parts on forming panel 10 will come off under the effect of gravity, then receive qualified workpiece is unified
Collection, certainly, inventor, to prevent finished parts from cannot come off completely from forming panel 10, are being circulated by further investigation
Some injection tubes 21 are provided between chain D uplinks section and downlink section, all injection tubes 21 are all connected with high-pressure air source, injection tube 21
Some nozzles towards circulation link chain D downlink sections are equipped with, depart from forming panel 10, effect using high pressure draught auxiliary finished parts
Can be more preferable.Due to good, the not only accurate positioning of the rigidity of forming panel 10, but also it can realize the punching press of different cross-sectional annular workpieces
Make, expanded the use scope of stepping punching mould, there is high promotional value.
Although for the purpose illustrated and described, and describe the present invention the above embodiment and attached drawing shown in structure and
Processing procedure.But it is to describe in detail that these, which are not, can not scope of the invention is limited to this.To those skilled in the art
For, numerous modifications and variations can be made to the above embodiment of the present invention, and these all modifications and/or change are all wrapped
Include such as within scope defined by the claims of the present invention, without departing from the scope of the present invention as defined by the appended claims
And spirit.