CN105909598A - Full-frequency-band hydraulic system pressure pulsating suppression device - Google Patents
Full-frequency-band hydraulic system pressure pulsating suppression device Download PDFInfo
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- 239000000084 colloidal system Substances 0.000 claims 4
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
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Abstract
本发明涉及一种全频段液压系统压力脉动抑制装置,其输入管和输出管分别连接于外壳两端,并延伸入外壳内;弹性薄壁安装于外壳内;弹性薄壁和外壳之间形成串联共振容腔I、II和并联共振容腔;串联共振容腔I和II之间通过一弹性隔板隔开;弹性薄壁的轴向上均匀开有若干锥形阻尼孔;弹性隔板靠近输入管侧设有锥形插入管,锥形插入管连通串联共振容腔I和II;插入式H型滤波器位于并联共振容腔内;插入式串联H型滤波器位于串联共振容腔I和II内,其和插入式H型滤波器轴向呈对称设置。本发明可衰减液压系统中的高、中、低频段的脉动压力,从而起到全频段工况自适应滤波作用。
The invention relates to a pressure pulsation suppression device for a full-frequency hydraulic system. The input pipe and the output pipe are respectively connected to two ends of the casing and extend into the casing; the elastic thin wall is installed in the casing; the elastic thin wall and the casing form a series connection Resonance chambers I, II and parallel resonance chambers; series resonance chambers I and II are separated by an elastic partition; the elastic thin wall is evenly opened with a number of tapered damping holes in the axial direction; the elastic partition is close to the input There is a tapered insertion tube on the side of the tube, and the tapered insertion tube connects the series resonance chamber I and II; the plug-in H-type filter is located in the parallel resonance chamber; the plug-in series H-type filter is located in the series resonance chamber I and II Inside, it is arranged axially symmetrically with the plug-in H-type filter. The invention can attenuate the pulsating pressure in the high, middle and low frequency bands in the hydraulic system, so as to play the role of self-adaptive filtering in the working conditions of the whole frequency band.
Description
【技术领域】【Technical field】
本发明涉及一种液压系统压力脉动抑制装置,具体涉及一种全频段液压系统压力脉动抑制装置,属于液压设备技术领域。The invention relates to a pressure pulsation suppressing device for a hydraulic system, in particular to a pressure pulsation suppressing device for a full-frequency hydraulic system, which belongs to the technical field of hydraulic equipment.
【背景技术】【Background technique】
液压系统具有功率密度大、运行稳定性好等特点,在工程领域得到广泛应用。随着液压技术向高压、高速和大流量方向发展,液压系统中固有的压力脉动的影响日益突出。相关研究表明,当压力脉动幅值超过液压系统工作压力的10%时,管路将形成较高的压力而导致管路系统破坏;当压力脉动幅值超过液压系统工作压力的2~10%时,管路及阀门将产生磨损,危及整个液压系统的可靠性。The hydraulic system has the characteristics of high power density and good operation stability, and has been widely used in the engineering field. With the development of hydraulic technology towards high pressure, high speed and large flow, the influence of pressure pulsation inherent in hydraulic system is becoming more and more prominent. Relevant studies have shown that when the pressure pulsation amplitude exceeds 10% of the working pressure of the hydraulic system, the pipeline will form a higher pressure and cause damage to the pipeline system; when the pressure pulsation amplitude exceeds 2-10% of the hydraulic system working pressure , pipelines and valves will wear and tear, endangering the reliability of the entire hydraulic system.
压力脉动是由流量脉动通过系统阻抗产生的,而流量脉动起源于液压泵的输出的流量的脉动,在液压泵处消除压力脉动是液压滤波最直接的方法。国内外学者对此进行了许多研究,虽然采取了许多改进措施,但因液压泵周期性排油机制的约束,要根除流量脉动是不可能的。除了从源头考虑如何衰减脉动,还可以从系统负载的角度来考虑,在管路上加装液压滤波器可以降低系统的输入阻抗(即减小泵的输出阻抗)也能增加对压力脉动的衰减和吸收。The pressure pulsation is generated by the flow pulsation passing through the system impedance, and the flow pulsation originates from the pulsation of the output flow of the hydraulic pump. Eliminating the pressure pulsation at the hydraulic pump is the most direct method of hydraulic filtering. Scholars at home and abroad have done a lot of research on this. Although many improvement measures have been taken, it is impossible to eradicate flow pulsation due to the constraints of the periodic oil discharge mechanism of the hydraulic pump. In addition to considering how to attenuate the pulsation from the source, you can also consider it from the perspective of the system load. Installing a hydraulic filter on the pipeline can reduce the input impedance of the system (that is, reduce the output impedance of the pump) and increase the attenuation and reduction of pressure pulsation. absorb.
液压滤波器是从负载系统出发来衰减压力脉动,从作用机理上可分为阻性滤波和抗性滤波两大类。抗性滤波原理是利用阻抗失配,使压力波在阻抗突变的界面处发生反射达到滤波的目的。但目前的抗性滤波器存在着以下不足:(1)液压管道中的压力脉动是时间和位置的函数,定位安装的液压滤波器无法适应变工况情况;(2)抗性滤波器只对特定频率点及狭窄频段才有良好滤波效果,无法实现广谱滤波;(3)液压滤波器对压力脉动的衰减效果不够理想;(4)对流量脉动没有滤波作用。The hydraulic filter starts from the load system to attenuate the pressure pulsation, and can be divided into two categories: resistive filter and resistive filter from the mechanism of action. The principle of resistive filtering is to use the impedance mismatch to make the pressure wave reflect at the interface where the impedance changes suddenly to achieve the purpose of filtering. But the current resistance filter has the following disadvantages: (1) The pressure pulsation in the hydraulic pipeline is a function of time and position, and the hydraulic filter installed in the position cannot adapt to the variable working conditions; (2) the resistance filter is only suitable for Specific frequency points and narrow frequency bands have good filtering effects, and broad-spectrum filtering cannot be achieved; (3) The attenuation effect of hydraulic filters on pressure pulsations is not ideal; (4) There is no filtering effect on flow pulsations.
为解决上述问题,专利文献1(中国发明专利申请,公开号CN101614231)公开了一种液压系统减振消声器,其结构是扩张腔式减振器,固定联接共振板簧上装有不同质量的质量体,质量体上有阻尼孔,这样带有不同质量体的共振板簧与阻尼孔组成“质量+弹簧+阻尼”集中参数式耦合弹簧振动系统,从而达到广谱滤波效果。该专利的减振消声器的滤波效果和弹性薄板上每个滤波单元的半径以及厚度密切相关,由于在弹性薄板上设有多个滤波单元以实现广谱滤波,而每个单元的半径和厚度都受限制,因此对滤波效果造成影响;同时该专利的减振消声器没有解决压力脉动随位置变化的问题,对变工况情况的适应性欠佳;对流量脉动没有滤波作用。In order to solve the above problems, Patent Document 1 (Chinese Patent Application for Invention, Publication No. CN101614231) discloses a vibration damping muffler for a hydraulic system. , there is a damping hole on the mass body, so that the resonant leaf spring with different mass bodies and the damping hole form a "mass + spring + damping" centralized parameter coupling spring vibration system, so as to achieve a broad-spectrum filtering effect. The filtering effect of the vibration damping muffler of this patent is closely related to the radius and thickness of each filter unit on the elastic thin plate. Since there are multiple filter units on the elastic thin plate to achieve broad-spectrum filtering, the radius and thickness of each unit are different. It is limited, so it affects the filtering effect; at the same time, the vibration damping muffler of this patent does not solve the problem that the pressure pulsation changes with the position, and the adaptability to changing working conditions is not good; it has no filtering effect on the flow pulsation.
因此,为解决上述技术问题,确有必要提供一种创新的全频段液压系统压力脉动抑制装置,以克服现有技术中的所述缺陷。Therefore, in order to solve the above technical problems, it is indeed necessary to provide an innovative full-band hydraulic system pressure pulsation suppression device to overcome the above-mentioned defects in the prior art.
【发明内容】【Content of invention】
为解决上述技术问题,本发明的目的在于提供一种全频段液压系统压力脉动抑制装置,其可跟踪液压系统压力波动,自动改变滤波结构衰减液压系统中的高、中、低频段的脉动压力,从而起到全频段工况自适应滤波作用。In order to solve the above-mentioned technical problems, the object of the present invention is to provide a pressure pulsation suppression device for a full-frequency hydraulic system, which can track the pressure fluctuation of the hydraulic system, automatically change the filter structure to attenuate the pulsation pressure of the high, medium and low frequency bands in the hydraulic system, So as to play the role of self-adaptive filtering in the whole frequency band.
为实现上述目的,本发明采取的技术方案为:一种全频段液压系统压力脉动抑制装置,其包括输入管、外壳、输出管、弹性薄壁、插入式H型滤波器以及插入式串联H型滤波器;其中,所述输入管连接于外壳的一端,其延伸入外壳内;所述输出管连接于外壳的另一端,其延伸入外壳内;所述弹性薄壁沿外壳的径向安装于外壳内;所述输入管、输出管和弹性薄壁共同形成一双管插入式滤波器;所述弹性薄壁和外壳之间形成串联共振容腔I、串联共振容腔II以及并联共振容腔;所述串联共振容腔I和串联共振容腔II之间通过一弹性隔板隔开;所述弹性薄壁的轴向上均匀开有若干锥形阻尼孔;所述弹性隔板靠近输入管侧设有锥形插入管,所述锥形插入管连通串联共振容腔I和串联共振容腔II;所述插入式H型滤波器位于并联共振容腔内,其和锥形阻尼孔相连通;所述插入式串联H型滤波器位于串联共振容腔I和串联共振容腔II内,其亦和锥形阻尼孔相连通;所述插入式H型滤波器和插入式串联H型滤波器轴向呈对称设置,并组成插入式串并联H型滤波器。In order to achieve the above purpose, the technical solution adopted by the present invention is: a pressure pulsation suppression device for a full-band hydraulic system, which includes an input pipe, a casing, an output pipe, an elastic thin wall, a plug-in H-type filter, and a plug-in series H-type Filter; wherein, the input pipe is connected to one end of the casing, which extends into the casing; the output pipe is connected to the other end of the casing, which extends into the casing; the elastic thin wall is installed in the casing along the radial direction of the casing The input pipe, the output pipe and the elastic thin wall jointly form a double-tube plug-in filter; the series resonance volume I, the series resonance volume II and the parallel resonance volume are formed between the elastic thin wall and the shell; The series resonance chamber I and the series resonance chamber II are separated by an elastic partition; the elastic thin wall is evenly opened with a number of tapered damping holes in the axial direction; the elastic partition is provided with A tapered insertion tube, the tapered insertion tube communicates with the series resonance cavity I and the series resonance cavity II; the plug-in H-type filter is located in the parallel resonance cavity, which communicates with the tapered damping hole; the The plug-in series H-type filter is located in the series resonance cavity I and the series resonance cavity II, which are also connected to the tapered damping hole; the plug-in H-type filter and the plug-in series H-type filter are in the axial direction Set symmetrically, and form a plug-in series-parallel H-type filter.
本发明的全频段液压系统压力脉动抑制装置进一步设置为:所述输入管和输出管的轴线不在同一轴线上。The pressure pulsation suppressing device of the full-frequency hydraulic system of the present invention is further configured such that: the axes of the input pipe and the output pipe are not on the same axis.
本发明的全频段液压系统压力脉动抑制装置进一步设置为:所述锥形阻尼孔开口较宽处位于串联共振容腔I和并联共振容腔内,其锥度角为10°。The pressure pulsation suppressing device of the full-frequency hydraulic system of the present invention is further configured as follows: the wide opening of the tapered damping hole is located in the series resonance cavity I and the parallel resonance cavity, and the taper angle is 10°.
本发明的全频段液压系统压力脉动抑制装置进一步设置为:所述锥形插入管开口较宽处位于串联共振容腔II内,其锥度角为10°。The pressure pulsation suppressing device of the full-frequency hydraulic system of the present invention is further configured as follows: the wider opening of the tapered insertion tube is located in the series resonance cavity II, and its taper angle is 10°.
本发明的全频段液压系统压力脉动抑制装置进一步设置为:所述弹性薄壁的内侧设有一胶体阻尼层;所述胶体阻尼层的内层和外层分别为外层弹性薄壁和内层弹性薄壁,外层弹性薄壁和内层弹性薄壁之间由若干支柱固定连接;所述外层弹性薄壁和内层弹性薄壁之间的夹层内填充有加防冻剂的纯净水,纯净水内悬浮有多孔硅胶。The pressure pulsation suppressing device of the full-frequency hydraulic system of the present invention is further set as follows: a colloidal damping layer is provided on the inner side of the elastic thin wall; the inner layer and the outer layer of the colloidal damping layer are respectively the outer elastic thin wall and the inner elastic Thin wall, the outer elastic thin wall and the inner elastic thin wall are fixedly connected by several pillars; the interlayer between the outer elastic thin wall and the inner elastic thin wall is filled with pure water with antifreeze, pure Porous silica gel is suspended in the water.
本发明的全频段液压系统压力脉动抑制装置还设置为:所述胶体阻尼层靠近输出管的一端和外壳相连;所述胶体阻尼层靠近输出管的一端设有一活塞。The pressure pulsation suppressing device of the full-frequency hydraulic system of the present invention is further configured as follows: the end of the colloidal damping layer close to the output pipe is connected to the casing; the end of the colloidal damping layer close to the output pipe is provided with a piston.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明具有不同固有频率的插入式串并联H型滤波器组,在中低频压力波动频率范围内形成了平坦的衰减频带;插入式串联H型滤波器的两个共振容腔之间由弹性隔板隔开,拓宽了其衰减频带宽度;滤波器的共振容腔横跨整个自适应滤波器,由此可以得到较大的共振容腔体积,加强衰减效果;锥形阻尼孔和锥形插入管插入到相应的共振容腔内,锥度角均为10°,展宽了滤波频率范围并使整体结构更紧凑;锥形插入管开在靠近输入管侧的弹性隔板上,使共振容腔1和2形成非对称结构,以降低滤波器固有共振频率。1. The present invention has plug-in series-parallel H-type filter banks with different natural frequencies, forming a flat attenuation band in the frequency range of medium and low frequency pressure fluctuations; between the two resonant cavities of plug-in series-connected H-type filters The elastic partitions are separated to widen the attenuation bandwidth; the resonance cavity of the filter spans the entire adaptive filter, so that a larger volume of the resonance cavity can be obtained and the attenuation effect is strengthened; the tapered damping hole and the tapered The insertion tube is inserted into the corresponding resonance cavity, and the taper angle is 10°, which broadens the filter frequency range and makes the overall structure more compact; the tapered insertion tube is opened on the elastic partition near the input tube side, making the resonance cavity 1 and 2 form an asymmetric structure to reduce the natural resonance frequency of the filter.
2、本发明采用胶体阻尼层的和双管插入式滤波器结构相结合,在衰减压力的同时吸收流量脉动,并具有较好的流量脉动衰减效率,滤波器的输入管和输出管不在同一轴线上,提高了10%以上的滤波效果。2. The present invention adopts the combination of the colloidal damping layer and the double-tube plug-in filter structure, absorbs the flow pulsation while attenuating the pressure, and has better flow pulsation attenuation efficiency, and the input pipe and output pipe of the filter are not on the same axis , improving the filtering effect by more than 10%.
3、本发明的滤波器的轴向长度被设计为大于压力脉动波长,在弹性薄壁的轴向上均匀开有多个相同参数的锥形阻尼孔,保证了滤波器内的三种滤波结构在轴向长度范围内具有一致的压力脉动衰减效果,使滤波器具备工况自适应能力。三种滤波结构轴向尺寸和滤波器一致,其较大的尺寸也保证了液压滤波器的滤波性能。3. The axial length of the filter of the present invention is designed to be greater than the pressure pulsation wavelength, and a plurality of tapered damping holes with the same parameters are evenly opened in the axial direction of the elastic thin wall, which ensures three filtering structures in the filter It has a consistent pressure pulsation attenuation effect within the axial length range, making the filter self-adaptive to working conditions. The axial dimensions of the three filtering structures are the same as those of the filter, and their larger dimensions also ensure the filtering performance of the hydraulic filter.
4、本发明采用插入式串并联H型滤波器组、双管插入式滤波器、弹性薄壁滤波器以及胶体阻尼层相互结合成一个整体,使滤波器具备全频段工况自适应压力脉动滤波和流量脉动滤波性能。4. The present invention adopts a plug-in series-parallel H-type filter group, a double-tube plug-in filter, an elastic thin-wall filter, and a colloidal damping layer to form a whole, so that the filter has full-band working conditions adaptive pressure pulsation filtering and flow pulsation filtering performance.
【附图说明】【Description of drawings】
图1是本发明的全频段液压系统压力脉动抑制装置的结构示意图。Fig. 1 is a schematic structural diagram of a pressure pulsation suppressing device for a full-frequency hydraulic system according to the present invention.
图2是图1中沿A-A的剖面图。Fig. 2 is a sectional view along A-A in Fig. 1 .
图3是图2中插入式H型滤波器示意图。FIG. 3 is a schematic diagram of the plug-in H-type filter in FIG. 2 .
图4是图2中插入式串联H型滤波器示意图。FIG. 4 is a schematic diagram of the plug-in series H-type filter in FIG. 2 .
图5是插入式H型滤波器和插入式串联H型滤波器频率特性组合图。其中,实线为插入式串联H型滤波器频率特性。Fig. 5 is a combination diagram of the frequency characteristics of the plug-in H-type filter and the plug-in series H-type filter. Among them, the solid line is the frequency characteristic of the plug-in series H-type filter.
图6是插入式串并联H型滤波器频率特性图。Figure 6 is a frequency characteristic diagram of the plug-in series-parallel H-type filter.
图7是双管插入式滤波器的结构示意图。Fig. 7 is a schematic structural diagram of a double-tube insertion filter.
图8是弹性薄壁的横截面示意图。Fig. 8 is a schematic cross-sectional view of the elastic thin wall.
图9是胶体阻尼层的纵截面示意图。Fig. 9 is a schematic longitudinal sectional view of the colloidal damping layer.
【具体实施方式】【detailed description】
请参阅说明书附图1至附图9所示,本发明为一种全频段液压系统压力脉动抑制装置,其由输入管1、外壳9、输出管11、弹性薄壁7、插入式H型滤波器12以及插入式串联H型滤波器13等几部分组成。Please refer to accompanying drawings 1 to 9 of the description, the present invention is a pressure pulsation suppression device for a full-frequency hydraulic system, which consists of an input pipe 1, a casing 9, an output pipe 11, an elastic thin wall 7, a plug-in H-type filter The device 12 and the plug-in series H-type filter 13 are composed of several parts.
其中,所述输入管1连接于外壳9的一端,其延伸入外壳9内的长度为l1;所述输出管11连接于外壳9的另一端,其延伸入外壳9内的长度为l2。所述弹性薄壁7沿外壳的径向安装于外壳9内。所述输入管1和输出管11的轴线不在同一轴线上,这样可以提高10%以上的滤波效果。Wherein, the input pipe 1 is connected to one end of the casing 9, and the length extending into the casing 9 is l1; the output pipe 11 is connected to the other end of the casing 9, and the length extending into the casing 9 is l2. The elastic thin wall 7 is installed inside the casing 9 along the radial direction of the casing. The axes of the input pipe 1 and the output pipe 11 are not on the same axis, which can improve the filtering effect by more than 10%.
所述输入管1、输出管11和弹性薄壁7共同形成一双管插入式滤波器,从而衰减液压系统高频压力脉动。按集总参数法处理后得到的滤波器透射系数为:The input pipe 1, the output pipe 11 and the elastic thin wall 7 jointly form a double-pipe plug-in filter, thereby attenuating high-frequency pressure pulsation of the hydraulic system. The filter transmission coefficient obtained after processing according to the lumped parameter method is:
a—介质中音速 ρ—流体密度 d1—输入管直径 Z—特性阻抗a—speed of sound in the medium ρ—fluid density d 1 —diameter of input pipe Z—characteristic impedance
d2—输出管直径 D—容腔直径 l1—输入端插入管长度 l2—输出端插入管长度 L—容腔总长度和输入端输出端插入管长度和的差值d 2 —diameter of output tube D—diameter of cavity l 1 —length of insertion tube at input end l 2 —length of insertion tube at output end L—the difference between the total length of cavity and the sum of the length of insertion tube at input end and output end
由上式可见,双管插入式容腔滤波器和电路中的电容作用类似。不同频率的压力脉动波通过该滤波器时,透射系数随频率而不同。频率越高,则透射系数越小,这表明高频的压力脉动波在经过滤波器时衰减得越厉害,从而起到了消除高频压力脉动的作用。It can be seen from the above formula that the effect of the double-tube plug-in cavity filter is similar to that of the capacitor in the circuit. When pressure pulsation waves of different frequencies pass through the filter, the transmission coefficient varies with frequency. The higher the frequency, the smaller the transmission coefficient, which indicates that the high-frequency pressure pulsation wave is attenuated more strongly when passing through the filter, thereby eliminating the high-frequency pressure pulsation.
所述双管插入式滤波器的设计原理如下:管道中压力脉动频率较高时,压力波动作用在流体上对流体产生压缩效应。当变化的流量通过输入管进入双管插入式容腔时,液流超过平均流量,扩大的容腔可以吸收多余液流,而在低于平均流量时放出液流,从而吸收压力脉动能量。The design principle of the double-pipe plug-in filter is as follows: when the pressure pulsation frequency in the pipeline is high, the pressure pulsation acts on the fluid to produce a compression effect on the fluid. When the changing flow rate enters the double-tube insertion cavity through the input tube, the liquid flow exceeds the average flow rate, and the enlarged cavity can absorb the excess liquid flow, and release the liquid flow when the flow rate is lower than the average flow rate, thereby absorbing the pressure pulsation energy.
所述弹性薄壁7通过受迫机械振动来削弱液压系统中高频压力脉动。按集总参数法处理后得到的弹性薄壁固有频率为:The elastic thin wall 7 weakens the high-frequency pressure pulsation in the hydraulic system by forced mechanical vibration. The natural frequency of elastic thin-wall obtained after processing according to the lumped parameter method is:
k—弹性薄壁结构系数 h—弹性薄壁厚度 R—弹性薄壁半径k—coefficient of elastic thin-wall structure h—thickness of elastic thin-wall R—radius of elastic thin-wall
E—弹性薄壁的杨氏模量 ρ—弹性薄壁的质量密度E—Young's modulus of elastic thin wall ρ—mass density of elastic thin wall
η—弹性薄壁的载流因子 μ—弹性薄壁的泊松比。η—the current carrying factor of the elastic thin wall μ—the Poisson's ratio of the elastic thin wall.
代入实际参数,对上式进行仿真分析可以发现,弹性薄壁7的固有频率通常比H型滤波器的固有频率高,而且其衰减频带也比H型滤波器宽。在相对较宽的频带范围内,弹性薄壁对压力脉动具有良好的衰减效果。同时,本发明的滤波器结构中的弹性薄壁半径较大且较薄,其固有频率更靠近中频段,可实现对液压系统中的中高频压力脉动的有效衰减。Substituting the actual parameters and performing simulation analysis on the above formula, it can be found that the natural frequency of the elastic thin wall 7 is usually higher than that of the H-type filter, and its attenuation frequency band is also wider than that of the H-type filter. In a relatively wide frequency band, the elastic thin wall has a good attenuation effect on pressure pulsation. At the same time, the elastic thin wall in the filter structure of the present invention has a larger and thinner radius, and its natural frequency is closer to the middle frequency band, which can effectively attenuate the middle and high frequency pressure fluctuations in the hydraulic system.
所述弹性薄壁7的设计原理如下:管道中产生中频压力脉动时,双管插入式容腔滤波器对压力波动的衰减能力较弱,流入双管插入式容腔的周期性脉动压力持续作用在弹性薄壁的内外壁上,由于内外壁之间有支柱固定连接,内外弹性薄壁同时按脉动压力的频率做周期性振动,该受迫振动消耗了流体的压力脉动能量,从而实现中频段压力滤波。由虚功原理可知,弹性薄壁消耗流体脉动压力能量的能力和其受迫振动时的势能和动能之和直接相关,为了提高中频段滤波性能,弹性薄壁的半径设计为远大于管道半径,且薄壁的厚度较小,典型值为小于0.1mm。The design principle of the elastic thin wall 7 is as follows: when medium-frequency pressure pulsation occurs in the pipeline, the attenuation ability of the double-tube insertion cavity filter to the pressure fluctuation is weak, and the periodic pulsation pressure flowing into the double-tube insertion cavity continues to act On the inner and outer walls of the elastic thin wall, due to the fixed connection of the pillars between the inner and outer walls, the inner and outer elastic thin walls vibrate periodically according to the frequency of the pulsating pressure. The forced vibration consumes the pressure pulsation energy of the fluid, thereby realizing the middle frequency range Pressure filtering. According to the principle of virtual work, the ability of the elastic thin wall to consume fluid pulsating pressure energy is directly related to the sum of potential energy and kinetic energy when it is forced to vibrate. In order to improve the filtering performance in the middle frequency band, the radius of the elastic thin wall is designed to be much larger than the pipe radius. And the thickness of the thin wall is relatively small, typically less than 0.1mm.
进一步的,所述弹性薄壁7和外壳9之间形成串联共振容腔I4、串联共振容腔II3以及并联共振容腔5,所述容腔3、4、5横跨整个滤波器,由此可以得到较大的共振容腔体积,加强衰减效果。所述串联共振容腔I4和串联共振容腔II5之间通过一弹性隔板10隔开。所述弹性薄壁7的轴向上均匀开有若干锥形阻尼孔6,所述锥形阻尼孔6开口较宽处位于串联共振容腔I4和并联共振容腔5内,其锥度角为10°。所述弹性隔板10靠近输入管1侧设有锥形插入管2,所述锥形插入管2连通串联共振容腔I4和串联共振容腔II3。所述锥形插入管2开口较宽处位于串联共振容腔II3内,其锥度角为10°。Further, a series resonant cavity I4, a series resonant cavity II3 and a parallel resonant cavity 5 are formed between the elastic thin wall 7 and the housing 9, and the cavities 3, 4, and 5 span the entire filter, thereby A larger volume of the resonant cavity can be obtained, and the attenuation effect can be enhanced. The series resonance chamber I4 and the series resonance chamber II5 are separated by an elastic partition 10 . A plurality of tapered damping holes 6 are evenly opened in the axial direction of the elastic thin wall 7, and the wider openings of the tapered damping holes 6 are located in the series resonance cavity I4 and the parallel resonance cavity 5, and the taper angle is 10 °. The elastic partition 10 is provided with a tapered insertion tube 2 on the side close to the input tube 1, and the tapered insertion tube 2 communicates with the series resonance cavity I4 and the series resonance cavity II3. The wider opening of the tapered insertion tube 2 is located in the series resonance volume II3, and its taper angle is 10°.
所述插入式H型滤波器12位于并联共振容腔5内,其和锥形阻尼孔6相连通。按集总参数法处理后得到的滤波器固有角频率为:The plug-in H-type filter 12 is located in the parallel resonant cavity 5 , which communicates with the tapered damping hole 6 . The natural angular frequency of the filter obtained after processing according to the lumped parameter method is:
a—介质中音速 L—阻尼孔长 S—阻尼孔横截面积 V—并联共振容腔体积。a—speed of sound in medium L—length of damping hole S—cross-sectional area of damping hole V—volume of parallel resonance cavity.
所述插入式串联H型滤波器13位于串联共振容腔I4和串联共振容腔II3内,其亦和锥形阻尼孔6相连通。按集总参数法处理后,滤波器的两个固有角频率为:The plug-in series H-type filter 13 is located in the series resonance cavity I4 and the series resonance cavity II3 , which are also connected to the tapered damping hole 6 . After processing according to the lumped parameter method, the two natural corner frequencies of the filter are:
其中:in:
a—介质中音速 l1—阻尼孔长 d1—阻尼孔直径 l3—插入管长a—speed of sound in medium l 1 —length of damping hole d 1 —diameter of damping hole l 3 —length of insertion tube
d3—插入管直径 V2—串联共振容腔1体积 V4—串联共振容腔2体积。d 3 —the diameter of the insertion tube V 2 —the volume of the series resonance chamber 1 V 4 —the volume of the series resonance chamber 2.
所述插入式H型滤波器12和插入式串联H型滤波器13轴向呈对称设置,并组成插入式串并联H型滤波器,用于展宽滤波频率范围并使整体结构更紧凑。本发明沿圆周界面分布了多个插入式串并联H型滤波器(图中只画出了2个),彼此之间用隔板20隔开。The plug-in H-type filter 12 and the plug-in series H-type filter 13 are arranged axially symmetrically, and form a plug-in series-parallel H-type filter, which is used to broaden the filtering frequency range and make the overall structure more compact. In the present invention, a plurality of plug-in series-parallel H-type filters (only two are shown in the figure) are distributed along the circumferential interface, separated by partitions 20 .
由图5插入式H型滤波器和插入式串联H型滤波器频率特性及公式(1)(2)(3)均可发现,插入式串联H型滤波器有2个固有角频率,在波峰处滤波效果较好,而在波谷处则基本没有滤波效果;插入式H型滤波器有1个固有角频率,同样在波峰处滤波效果较好,而在波谷处则基本没有滤波效果;选择合适的滤波器参数,使插入式H型滤波器的固有角频率刚好落在插入式串联H型滤波器的2个固有角频率之间,如图6所示,既在一定的频率范围内形成了3个紧邻的固有共振频率峰值,在该频率范围内,无论压力脉动频率处于波峰处还是波谷处均能保证较好的滤波效果。多个插入式串并联H型滤波器构成的滤波器组既可覆盖整个中低频段,实现中低频段的全频谱滤波。It can be found from the frequency characteristics of the plug-in H-type filter and the plug-in series H-type filter and the formula (1)(2)(3) in Figure 5 that the plug-in series H-type filter has two natural angular frequencies, which are at the peak The filtering effect is better at the peak, but there is basically no filtering effect at the valley; the plug-in H-type filter has a natural angular frequency, and the filtering effect is better at the peak, but there is basically no filtering effect at the valley; choose a suitable filter parameters, so that the natural corner frequency of the plug-in H-type filter just falls between the two natural corner frequencies of the plug-in series H-type filter, as shown in Figure 6, which forms a Three adjacent natural resonance frequency peaks, within this frequency range, no matter the pressure pulsation frequency is at the peak or the trough, it can ensure a better filtering effect. A filter bank composed of multiple plug-in series-parallel H-type filters can cover the entire low-to-medium frequency band and realize full-spectrum filtering of the low-to-medium frequency band.
所述弹性薄壁7的内侧设有一胶体阻尼层8。所述胶体阻尼层8的内层和外层分别为外层弹性薄壁81和内层弹性薄壁82,外层弹性薄壁81和内层弹性薄壁82之间由若干支柱14固定连接。外层弹性薄壁81和内层弹性薄壁82之间的夹层内填充有加防冻剂的纯净水16,纯净水16内悬浮有多孔硅胶15。所述胶体阻尼层8靠近输出管11的一端和外壳9相连;所述胶体阻尼层8靠近输出管11的一端还设有一活塞17。A colloidal damping layer 8 is provided on the inner side of the elastic thin wall 7 . The inner layer and the outer layer of the colloidal damping layer 8 are an outer elastic thin wall 81 and an inner elastic thin wall 82 respectively, and several pillars 14 are fixedly connected between the outer elastic thin wall 81 and the inner elastic thin wall 82 . The interlayer between the outer elastic thin wall 81 and the inner elastic thin wall 82 is filled with pure water 16 with antifreeze, and porous silica gel 15 is suspended in the pure water 16 . One end of the colloidal damping layer 8 close to the output pipe 11 is connected to the housing 9 ; the end of the colloidal damping layer 8 close to the output pipe 11 is also provided with a piston 17 .
由于外层弹性薄壁81和内层弹性薄壁82间距很小且由支柱14固定连接,在压力脉动垂直作用于薄壁时,内外壁产生近乎一致的形变,胶体阻尼层厚度几乎保持不变,对压力脉动没有阻尼作用;胶体阻尼层8的活塞17只感应水平方向的流量脉动,流量脉动增强时,活塞17受压使胶体阻尼层收缩,挤压作用使得胶体阻尼层8中的水由纳米级输送通道进入微米级中央空隙;流量脉动减弱时,活塞17受反压,此时胶体阻尼层膨胀,胶体阻尼层中的水从中央空隙经通道排出。在此过程中,由于硅胶15微通道吸附的力学效应、通道表面分子尺度的粗糙效应及化学非均质效应,活塞跟随胶体阻尼层收缩和膨胀过程中做“气-液-固”边界的界面功,从而对流量脉动实现衰减,其实质上是一个并行R型滤波器。该滤波器相对于一般的液体阻尼器的优势在于:它通过“气-液-固”边界的界面功的方式衰减流量脉动,可以在不产生热量的情况下吸收大量机械能,且能量消耗不依赖于活塞速度,衰减效率有了显著提高。Because the distance between the outer elastic thin wall 81 and the inner elastic thin wall 82 is very small and they are fixedly connected by the struts 14, when the pressure pulsation acts perpendicularly on the thin wall, the inner and outer walls deform almost uniformly, and the thickness of the colloidal damping layer remains almost unchanged. , has no damping effect on the pressure pulsation; the piston 17 of the colloidal damping layer 8 only senses the flow pulsation in the horizontal direction. The nanoscale delivery channel enters the micron-scale central space; when the flow pulsation weakens, the piston 17 is under back pressure, and the colloidal damping layer expands at this time, and the water in the colloidal damping layer is discharged from the central space through the channel. In this process, due to the mechanical effect of silica gel 15 microchannel adsorption, the roughness effect of the channel surface molecular scale and the chemical heterogeneity effect, the piston follows the colloidal damping layer during the contraction and expansion process to form a "gas-liquid-solid" boundary interface Work, so as to attenuate the flow pulsation, which is essentially a parallel R-type filter. Compared with the general liquid damper, the advantage of this filter is that it attenuates the flow pulsation through the interface work of the "gas-liquid-solid" boundary, and can absorb a large amount of mechanical energy without generating heat, and the energy consumption does not depend on With respect to piston speed, the decay efficiency has been significantly improved.
本发明还能实线工况自适应压力脉动衰减。当液压系统工况变化时,既执行元件突然停止或运行,以及阀的开口变化时,会导致管路系统的特性阻抗发生突变,从而使原管道压力随时间和位置变化的曲线也随之改变,则压力峰值的位置亦发生变化。由于本发明的滤波器的轴向长度设计为大于系统主要压力脉动波长,且滤波器的插入式串并联H型滤波器组的容腔长度、双管插入式容腔滤波器的长度和弹性薄壁的长度和滤波器轴线长度相等,保证了压力峰值位置一直处于滤波器的有效作用范围内;而插入式串并联H型滤波器的锥形阻尼孔开在弹性薄壁上,沿轴线方向均匀分布,使得压力峰值位置变化对滤波器的性能几乎没有影响,从而实现了工况自适应滤波功能。考虑到三种滤波结构轴向尺寸和滤波器相当,这一较大的尺寸也保证了液压滤波器具备较强的压力脉动衰减能力。The invention can also self-adaption pressure pulsation attenuation under continuous working conditions. When the working condition of the hydraulic system changes, the sudden stop or operation of the actuator and the change of the opening of the valve will cause a sudden change in the characteristic impedance of the pipeline system, so that the curve of the original pipeline pressure with time and position will also change , the position of the pressure peak also changes. Because the axial length of the filter of the present invention is designed to be greater than the main pressure pulsation wavelength of the system, and the length of the cavity of the plug-in series-parallel H-type filter bank of the filter, the length and elastic thickness of the double-tube plug-in cavity filter The length of the wall is equal to the length of the filter axis, which ensures that the pressure peak position is always within the effective range of the filter; while the tapered damping hole of the plug-in series-parallel H-type filter is opened on the elastic thin wall, and is uniform along the axis direction. Distribution, so that the change of the pressure peak position has almost no impact on the performance of the filter, thus realizing the adaptive filtering function of working conditions. Considering that the axial dimensions of the three filter structures are equivalent to those of the filter, this larger size also ensures that the hydraulic filter has a strong pressure pulsation attenuation capability.
采用本发明的压力脉动抑制装置进行液压脉动滤波的方法如下:The method for hydraulic pulsation filtering by using the pressure pulsation suppression device of the present invention is as follows:
1),液压流体通过输入管进入双管插入式滤波器,扩大的容腔吸收多余液流,完成高频压力脉动的滤波;1), the hydraulic fluid enters the double-tube plug-in filter through the input pipe, and the enlarged cavity absorbs excess liquid flow to complete the filtering of high-frequency pressure pulsation;
2),通过弹性薄壁7受迫振动,消耗流体的压力脉动能量,完成中频压力脉动的滤波;2), through the forced vibration of the elastic thin wall 7, the pressure pulsation energy of the fluid is consumed, and the filtering of the intermediate frequency pressure pulsation is completed;
3),通过插入式串并联H型滤波器组,通过锥形阻尼孔、锥形插入管和流体产生共振,消耗脉动能量,完成低频压力脉动的滤波;3), through the plug-in series-parallel H-type filter group, through the tapered damping hole, the tapered insertion tube and the fluid to generate resonance, consume pulsation energy, and complete the filtering of low-frequency pressure pulsation;
4),将滤波器的轴向长度设计为大于液压系统主要压力脉动波长,且插入式串并联H型滤波器长度、双管插入式滤波器长度和弹性薄壁7长度同滤波器长度相等,使压力峰值位置一直处于滤波器的有效作用范围,实现系统工况改变时压力脉动的滤波。4), the axial length of the filter is designed to be greater than the main pressure pulsation wavelength of the hydraulic system, and the length of the plug-in series-parallel H-type filter, the length of the double-tube plug-in filter and the length of the elastic thin-walled 7 are equal to the filter length, Make the pressure peak position always within the effective range of the filter, and realize the filtering of the pressure pulsation when the working condition of the system changes.
以上的具体实施方式仅为本创作的较佳实施例,并不用以限制本创作,凡在本创作的精神及原则之内所做的任何修改、等同替换、改进等,均应包含在本创作的保护范围之内。The specific implementation above is only a preferred embodiment of this creation, and is not intended to limit this creation. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this creation should be included in this creation. within the scope of protection.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106969008A (en) * | 2017-04-17 | 2017-07-21 | 浙江大学 | A kind of composite hydraulic system wide spectrum fluid pressure pulse attenuator |
CN110249189A (en) * | 2017-02-07 | 2019-09-17 | 株式会社电装 | Refrigerant piping and refrigerating circulatory device |
CN111947884A (en) * | 2020-08-18 | 2020-11-17 | 扬州大学 | A high-pressure fluid pulsation control test platform |
-
2016
- 2016-05-12 CN CN201610312622.7A patent/CN105909598A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110249189A (en) * | 2017-02-07 | 2019-09-17 | 株式会社电装 | Refrigerant piping and refrigerating circulatory device |
CN106969008A (en) * | 2017-04-17 | 2017-07-21 | 浙江大学 | A kind of composite hydraulic system wide spectrum fluid pressure pulse attenuator |
CN111947884A (en) * | 2020-08-18 | 2020-11-17 | 扬州大学 | A high-pressure fluid pulsation control test platform |
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