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CN1058857C - Fruit-juice concentrating sterilizing technology and apparatus thereof - Google Patents

Fruit-juice concentrating sterilizing technology and apparatus thereof Download PDF

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Publication number
CN1058857C
CN1058857C CN96109866A CN96109866A CN1058857C CN 1058857 C CN1058857 C CN 1058857C CN 96109866 A CN96109866 A CN 96109866A CN 96109866 A CN96109866 A CN 96109866A CN 1058857 C CN1058857 C CN 1058857C
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China
Prior art keywords
juice
fruit
separator
plate
type evaporator
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN96109866A
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Chinese (zh)
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CN1177460A (en
Inventor
宋金虎
丁汉斌
张佩剡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LANZHOU LANYA PETROCHEMICAL EQUIPMENT ENGINEERINGCO Ltd
Machinery Industry Lanzhou Petroleum Drilling and Refining Chemical Equipment Quality Inspection Institute
Shanghai Lanbin Petrochemical Equipment Co Ltd
Lanpec Technologies Ltd
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Lanzhou Petroleum Machinery Research Inst Ministry Of Machine Building
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Priority to CN96109866A priority Critical patent/CN1058857C/en
Publication of CN1177460A publication Critical patent/CN1177460A/en
Application granted granted Critical
Publication of CN1058857C publication Critical patent/CN1058857C/en
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  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

The present invention relates to technology and a device for the concentration and the sterilization of fruit juice, which comprises the following steps: after fruit juice is preheated and sterilized, the fruit juice enters a first effective plate type evaporator and a first separator to be heated, evaporated and separated firstly; separated concentrated fruit juice enters a second effective plate type evaporator and a second separator to be evaporated and separated continuously and enters a third effective plate type evaporator and a third separator to be evaporated and separated continuously. The present invention has the advantages of evaporation at low temperature, short concentration time, energy source saving, reduced cost, high concentration efficiency and large evaporation amount. Besides, the present invention keeps original colors, fragrance, taste and nutrient components of fruit juice.

Description

Fruit-juice concentrating sterilizing technology and device
The present invention relates to a kind of fruit-juice concentrating sterilizing technology and device, belong to the manufacture field of food, beverage.
Present existing concentration technique of fruit juice is to adopt single-action, economic benefits and social benefits, triple effect tubulation falling film type evaporation mostly.For more advanced triple effect tubulation falling film type evaporation technology, its concentration technique is:
(1) fruit juice at high temperature evaporates, its evaporating temperature: an effect evaporating temperature is 96 ℃, and two effect evaporating temperatures are 85 ℃, and the triple effect evaporation temperature is 65 ℃, thereby when inspissated juice, be easy to cause the sex change of fruit juice, destroy its original natural color and nutritional labeling;
(2) fruit juice heated time in concentration process is long, needs 30 minutes approximately, has destroyed original natural flavour mountaineous and nutrient in the fruit juice, and man-hour is many, and yield rate is low;
(3) cocnentration factor is low, can not once go out product, and need circulating and evaporating, causes material repeatedly to be heated, and influences product quality;
(4) energy consumption is big, evaporates one ton of water: single effect evaporator needs 1.3 tons of steam, and double effect evaporator needs 0.6 ton of steam, and triple effect tubulation downward film evaporator needs 0.4 ton of steam, thereby the cost height, and economic benefit is low;
(5) evaporation capacity is little, is approximately 700Kg/h~3000Kg/h, can not form large-scale production.
Purpose of the present invention is just in order to solve weak point of the prior art, and proposed a kind of efficient, fast, the novel fruit-juice concentrating sterilizing technology and the device of low temperature, low energy consumption, highly enriched ratio.
The object of the present invention is achieved like this:
Fruit-juice concentrating sterilizing technology: enter the material balance jar through fruit juice Normal juice broken, that squeeze the juice, extract after the filtration treatment, feeding temperature is 50 ℃, and concentration is 8%~10%, and it can stably control the speed of charging, with the stability of assurance device operation; After passing through the preheating, sterilization of preheating sterilizer then, the fruit juice temperature is 87 ℃; Through the fruit juice after preheating, the sterilization, at first enter the material side of an effect plate-type evaporator, live steam also enters the steam side of plate-type evaporator simultaneously, after fruit juice is subjected to Steam Heating, promptly begin to imitate explosive evaporation in the plate-type evaporator one, evaporating temperature is 85 ℃, and the condensate water after the steam heat release is discharged 1st effective evaporator; Imitating fruit juice vapour, liquid mixture after the plate-type evaporator evaporation by one together enters one and imitates in the separator and separate; Inspissated juice after the separation enters two and imitates continuation evaporation in the plate-type evaporator, and evaporating temperature is 74 ℃, enters in the two effect separators and separates; Fruit juice after the separation enters in the triple effect plate-type evaporator again and evaporates, and evaporating temperature is 50 ℃, enters in the triple effect separator and separates.
Technology of the present invention can also be further perfect by following steps:
The needed concentration time of fruit-juice concentrating sterilizing technology is 2 minutes to 3 minutes; The thermal source of preheating sterilizer 3 has three kinds: the one, from the live steam of boiler room; Two is effect heating steam condensed waters; Three is that an indirect steam conduct of imitating evaporation is imitated the condensed water that heats thermals source as two.
The fruit-juice concentrating sterilizing device comprises pipeline, feed pump etc.This device is made up of the plate-type evaporator of preheating sterilizer and three series connection, and each plate-type evaporator connects a separator.
Device of the present invention can also be further perfect by following structure:
The top of the cylindrical shell of the separator in the fruit-juice concentrating sterilizing device is upper cover, and there is a tangential import side, and the bottom is the taper low head, and in taper low head inside a broken whirlpool demister has been installed, and separator is by outrigger support; Tangential entry in the fruit-juice concentrating sterilizing device adopts Archimedes spiral and spiral riser, and the lift angle angle is 2.7 °.
The present invention compared with prior art has following advantage: 1. adopt low-temperature evaporation, kept original color of fruit juice and nutritional labeling; 2. energy savings reduces cost; 3. concentration time is short, has guaranteed the quality of fruit juice; 4. thickening efficiency height; 5. evaporation capacity is big; 6. floor space is little, has saved construction investment, also brings convenience for operation, maintenance.
The present invention has 5 width of cloth accompanying drawings, and wherein Fig. 1 is a most preferred embodiment of the present invention, also can make the accompanying drawing of specification digest.
Fig. 1, process chart of the present invention;
Fig. 2, separator front view of the present invention;
Fig. 3, separator vertical view of the present invention;
Fig. 4, plate-type condenser of the present invention are connected front view with the lime set knockout drum;
Fig. 5, plate-type condenser of the present invention are connected side view with the lime set knockout drum.
Below in conjunction with accompanying drawing most preferred embodiment of the present invention is described further.
Most preferred embodiment of the present invention as shown in Figure 1, flow into the feed surge drum 1 that float-controlled valve control liquid level is arranged earlier from 8%~10% the rare fruit juice that filters 50 ℃ of operation, pump into preheating sterilizer 3 by feed pump 2 again, the preheating sterilizer has three thermals source, one is the condensate liquid of an effect heating steam, and two is that an indirect steam of imitating evaporation is imitated the condensate liquid that heats thermals source as two; The 3rd, from the 0.09MPa live steam of boiler room.Fruit juice is preheated sterilizer 3 and is heated to 87 ℃, through simply connected filter 4, enter one and imitate plate-type evaporator 5,0.09MPa live steam from the boiler room is imitated header 20-1 through steam bend pipe 21 and, enter one and imitate in plate-type evaporator 5 steam sides, fruit juice is 99 ℃ at a boiling temperature of imitating in the plate-type evaporator 5.The fruit juice liquid of boiling and the indirect steam that evaporated enter one with the speed of 8m/s and imitate separator 6, and the condensate liquid of steam is imitated the heating thermal source that condensate pump 19 is extracted out as preheating sterilizer 3 by one, and one imitates 85 ℃ of mean temperatures in the separator 6.The fruit juice that is concentrated is imitated separator 6 bottoms from one and is imitated product pump 7 extractions by pumping into two effect plate-type evaporators 8 behind the simply connected filter 4 by one; The indirect steam that is evaporated is then imitated the discharge of separator 6 tops by one, manages 22-1 and two effect header 20-2 through an effect and two effect connection, enters two and imitates plate-type evaporators 8 steam sides, as the heating thermal source of two effect plate-type evaporators 8.From one imitate inspissated juice liquid enter two imitate plate-type evaporators 8 material side after, continue to be heated, to evaporate.The fruit juice that is evaporated enters two fast with vapour, liquid admixture and imitates in the separator 9, carries out vapor-liquid separation.The equilibrium temperature that imitate separator 9 this moment two is 74 ℃.The condensate liquid of indirect steam is imitated the heating thermal source that condensate pump 18 is extracted out as preheating sterilizer 3 by two.The fruit juice that same principle is concentrated by two effect plate-type evaporators 8 is extracted process simply connected filter 4 from two effect separators, 9 bottoms out by two effect product departments 10 and is pumped into triple effect plate-type evaporator 11, the indirect steam that is evaporated is then imitated the discharge of separator 9 tops by two, imitate and triple effect connection pipe 22-2 and triple effect header 20-3 through two, enter triple effect plate-type evaporator 11 steam sides, as the heating thermal source of triple effect plate-type evaporator 11.Imitate after the inspissated juice liquid enter triple effect plate-type evaporator 11 material side from two, the fruit juice that be evaporated by thermal evaporation enters at a high speed in the triple effect separator 12 with vapour, liquid admixture, carries out vapor-liquid separation.The equilibrium temperature of triple effect separator 12 is 50 ℃ at this moment.The fruit juice that is concentrated is extracted out as final products from triple effect separator 12 bottoms by triple effect product pump 13---and inspissated juice liquid is delivered to next process.The indirect steam that separates is through triple effect and condenser connection pipe 22-3, after being inhaled into plate-type condenser 14 condensations, enter in the lime set knockout drum 15 and separate, the not condensing after the separation is then taken away by water ring vacuum pump 16, and the condensate liquid of liquid and indirect steam is then taken away discharge by triple effect condensate pump 17.Whole device concentrates under vacuum state, and it is by water ring vacuum pump 16 gas in the whole device to be taken away to form to put dummy status, and the vacuum in the plate-type condenser 14 is-0.088MPa to concentrate at low temperatures with assurance device.In concentration process, can make product design reach customer requirements with the concentration operation of one, the two product reflux pipeline adjusting devices of imitating, and the stability of assurance device.
Cyclone separator 6,9 of the present invention and 12 (being example with separator 6 only here) adopts vertical structure as Fig. 2, shown in Figure 3.Particularly the design of import is adopted the tangential entry 6-4 and the straight-tapered low head 6-3 of Archimedes spiral and spiral riser composition and is added with vortex broken device 6-2.Tangential entry (6-4) adopts Archimedes spiral and spiral riser, and the lift angle angle is 2.7 °.It mainly is made up of supporting leg 6-1, vortex broken device 6-2, low head 6-3, tangential entry 6-4, cylindrical shell 6-5 and upper cover 6-6.Owing to designed the tangential entry 6-4 that Archimedes spiral and spiral riser are formed, make the concentrate of flash-pot and the mixture of indirect steam can enter cyclone separator at a high speed, and reach effective separation, and bottom low head 6-3 has adopted conical head, this structure helps flowing of liquid and can liquid be drained only in time, low head 6-3 has installed the bottom vortex broken device 6-2, it is to be used for the eddy current and the vapour foam that are produced when broken apart, can prevent entrainment, improve separative efficiency.Through the separation of separator 6, concentrate is extracted out from outlet at bottom 6-7 like this, and the indirect steam of evaporation is extracted out from the top exit 6-8 of upper cover 6-6.
Technology of the present invention is reasonable, and the equipment advanced person is fit to promote the use of.
As Fig. 4, shown in Figure 5, indirect steam after the evaporation of triple effect plate-type evaporator enters condensation the plate-type condenser from the import 25 of plate-type condenser 14, condensed condensate liquid and fixed gas are discharged by the condensate outlet 26 of plate-type condenser 14, enter lime set knockout drum 15 through tangential entry 15-1.Here remain in the plate-type condenser 14 in order to make the complete emptying of condensate liquid and fixed gas, to be unlikely, influence condensation effect.We adopt in condensate outlet 26 flange bottom perforates and discharge condensate liquid, and a part of fixed gas is discharged in the top perforate, and fixed gas is taken away by vavuum pump 16 through valve 24 and pipeline.Most of fixed gas and condensate liquid enter lime set knockout drum 15 along tangential entry 15-1, and gas-liquid is separated, and fixed gas rises to lime set knockout drum 15 top exit 15-2, is taken away by vavuum pump 16, and condensate liquid is extracted out through outlet at bottom 15-3.

Claims (6)

1, a kind of fruit-juice concentrating sterilizing technology is characterized in that: enter material balance jar (1) through fruit juice Normal juice broken, that squeeze the juice, extract after the filtration treatment, feeding temperature is 50 ℃, and concentration is 8%~10%; After passing through the preheating, sterilization of preheating sterilizer (3) then, the fruit juice temperature is 87 ℃; Through the fruit juice after preheating, the sterilization, at first enter the material side of an effect plate-type evaporator (5), live steam also enters the steam side of plate-type evaporator (5) simultaneously, and the evaporating temperature of fruit juice is 85 ℃, and the condensate water after the steam heat release is discharged 1st effective evaporator (5); Together enter separation in the effect separator (6) by fruit juice vapour, a liquid mixture of imitating after plate-type evaporator (5) evaporates; Inspissated juice after the separation enters two and imitates continuation evaporation in the plate-type evaporator (8), and evaporating temperature is 74 ℃, enters in the two effect separators (9) to separate; Fruit juice after the separation enters evaporation in the triple effect plate-type evaporator (11) again, and evaporating temperature is 50 ℃, enters triple effect separator (12) and dashes separation.
2, fruit-juice concentrating sterilizing technology according to claim 1 is characterized in that: concentration time is 2 minutes to 3 minutes.
3, fruit-juice concentrating sterilizing technology according to claim 1 is characterized in that: the thermal source of preheating sterilizer (3) has three kinds: the one, from the live steam of boiler room; Two is effect heating steam condensed waters; Three is that an indirect steam of imitating evaporation is imitated the condensed water that heats thermal source as two.
4, a kind of fruit-juice concentrating sterilizing device, comprise pipeline, feed pump etc., it is characterized in that: this device is made up of plate-type evaporator (5), (8) and (11) of preheating sterilizer (3) and 3 series connection, and each plate-type evaporator connects a separator (6), (9) and (12).
5, fruit-juice concentrating sterilizing device according to claim 4, it is characterized in that: the top of the cylindrical shell (6-5) of said separator (6), (9) and (12) is upper cover (6-6), there is a tangential import (6-4) side, the bottom is taper low head (6-3), and a broken whirlpool demister (6-2) has been installed in taper low head (6-3) inside, separator (6) is supported by supporting leg (6-1).
6, fruit-juice concentrating sterilizing device according to claim 5 is characterized in that: said tangential entry (6-4) adopts Archimedes spiral and spiral riser, and the lift angle angle is 2.7 °.
CN96109866A 1996-09-24 1996-09-24 Fruit-juice concentrating sterilizing technology and apparatus thereof Expired - Lifetime CN1058857C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN96109866A CN1058857C (en) 1996-09-24 1996-09-24 Fruit-juice concentrating sterilizing technology and apparatus thereof

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Application Number Priority Date Filing Date Title
CN96109866A CN1058857C (en) 1996-09-24 1996-09-24 Fruit-juice concentrating sterilizing technology and apparatus thereof

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CN1177460A CN1177460A (en) 1998-04-01
CN1058857C true CN1058857C (en) 2000-11-29

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101133761B (en) * 2007-08-14 2010-05-19 李振先 Sterilization method of full-automatic ultra-high temperature sterilization machine
CN106721877A (en) * 2015-11-24 2017-05-31 宜兴恒盛农业发展有限公司 Concentrating sterilizing bulking system in a kind of cranberry juice production
CN105795277A (en) * 2016-04-22 2016-07-27 天津市真如果食品工业有限公司 Fruit juice concentrating, sterilizing and producing device
CN110285685A (en) * 2019-06-17 2019-09-27 苏州乔发环保科技股份有限公司 A kind of evaporative condenser condensation method and its control device
CN117158523A (en) * 2023-10-20 2023-12-05 江苏楷益智能科技有限公司 Steam mixed flow sterilization system and control method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1046088A (en) * 1989-04-08 1990-10-17 高荆璞 Extract the Processes and apparatus of high concentration Juice
CN1101500A (en) * 1994-08-22 1995-04-19 花俊国 Combined super high temperature sterilizing technology

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1046088A (en) * 1989-04-08 1990-10-17 高荆璞 Extract the Processes and apparatus of high concentration Juice
CN1101500A (en) * 1994-08-22 1995-04-19 花俊国 Combined super high temperature sterilizing technology

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《果蔬汁饮料工艺学》第一版 1992.10.1 杜明编译,农业出版社出版 *

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
AR01 Abandonment of patent right to avoid double patenting

According to article 9 of the patent law and article 12 of the detailed rules for the implementation of the patent law: The invention patent of 96109866.X is issued as an authorization announcement in the current period, and at the same time, the 96222981.4 utility model patent shall be given up, and the patent right waiver announcement shall be made on the 16 edition of the 48 edition of the utility model.

C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SHANGHAI LANBIN PETROCHEMICAL EQUIPMENT CO., LTD.

Owner name: GANSU LANPEC TECHNOLOGIES LIMITED

Free format text: FORMER OWNER: MACHINERY INDUSTRY DEPARTMENT OF LANZHOU PETROLEUM MACHINERY RESEARCH INSTITUTE

Effective date: 20100505

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Free format text: CORRECT: ADDRESS; FROM: 730050 NO.87, DUNHUANG ROAD, LANZHOU CITY, GANSU PROVINCE TO: 730050 NO.349, DUNHUANG ROAD, QILIHE DISTRICT, LANZHOU CITY, GANSU PROVINCE

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Effective date of registration: 20100505

Address after: 730050 No. 349, Dunhuang Road, Qilihe District, Gansu, Lanzhou

Co-patentee after: SHANGHAI LANBIN PETROCHEMICAL EQUIPMENT Co.,Ltd.

Patentee after: Lanpec Technologies Ltd.

Co-patentee after: LANZHOU LANYA PETROCHEMICAL EQUIPMENT ENGINEERINGCO., Ltd.

Co-patentee after: Machinery Industry Lanzhou Petroleum Drilling and Refining Chemical Equipment Quality Inspection Institute

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Patentee before: LANZHOU PETROLEUM MACHINERY

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