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CN105790158B - Charged for replacement 35kV strain insulator string specific purpose tools - Google Patents

Charged for replacement 35kV strain insulator string specific purpose tools Download PDF

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Publication number
CN105790158B
CN105790158B CN201610266833.1A CN201610266833A CN105790158B CN 105790158 B CN105790158 B CN 105790158B CN 201610266833 A CN201610266833 A CN 201610266833A CN 105790158 B CN105790158 B CN 105790158B
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China
Prior art keywords
card
plates
rod
pull
bracket
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CN201610266833.1A
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CN105790158A (en
Inventor
章立
沈辉
庄宇峰
洪明辉
丁文骏
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State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Changzhou Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
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State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Changzhou Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
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Application filed by State Grid Corp of China SGCC, State Grid Jiangsu Electric Power Co Ltd, Changzhou Power Supply Co of State Grid Jiangsu Electric Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201610266833.1A priority Critical patent/CN105790158B/en
Priority to CN201711020532.1A priority patent/CN107611850A/en
Priority to CN201711019820.5A priority patent/CN107706815A/en
Publication of CN105790158A publication Critical patent/CN105790158A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables

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  • Suspension Of Electric Lines Or Cables (AREA)
  • Insulators (AREA)

Abstract

本发明提供一种带电更换35kV耐张绝缘子串专用工具,包括前卡、后卡、2个蜗轮蜗杆减速器、2个紧线丝杆、2块拉板和绝缘子串托架;前卡包括本体、保险栓和固定设置在本体上的2个托架连杆;后卡包括卡体、固定设置在卡体上的2个吊环;2个蜗轮蜗杆减速器固设在前卡上;紧线丝杆与蜗轮蜗杆减速器传动连接;2块拉板的一端分别各与1个紧线丝杆固定连接,另一端与后卡固定连接;绝缘子串托架包括2根托杆和横档;绝缘子串托架由其2根托杆的一端与前卡的托架连杆插接,另一端架设在后卡的2个吊环上。本发明结构简单、成本较低、使用时能够提高作业效率和安全性,降低人力消耗。

The invention provides a special tool for live replacement of 35kV strain insulator strings, including a front clamp, a rear clamp, 2 worm gear reducers, 2 tightening screws, 2 pull plates and an insulator string bracket; the front clamp includes a body , safety bolt and 2 bracket connecting rods fixedly arranged on the body; the rear card includes the card body and 2 lifting rings fixedly arranged on the card body; 2 worm gear reducers are fixedly arranged on the front card; the tightening wire The rod is connected to the transmission of the worm gear reducer; one end of the two pull plates is fixedly connected to a tightening screw respectively, and the other end is fixedly connected to the rear card; the insulator string bracket includes 2 support rods and crosspieces; the insulator string The bracket is plugged with the bracket connecting rod of the front card by one end of its two support rods, and the other end is erected on the two lifting rings of the rear card. The invention has the advantages of simple structure, low cost, improved operation efficiency and safety, and reduced manpower consumption during use.

Description

带电更换35kV耐张绝缘子串专用工具Special tools for live replacement of 35kV tension insulator strings

技术领域technical field

本发明涉及带电作业用工器具,具体涉及一种带电更换35kV耐张绝缘子串专用工具。The invention relates to tools for live work, in particular to a special tool for live replacement of 35kV tension insulator strings.

背景技术Background technique

电力线路通过绝缘子(串)与杆塔保持绝缘。在耐张杆上,耐张绝缘子串一方面要保持导线和杆塔的绝缘,另一方面,要承受导线的拉力。在35kV线路上,耐张绝缘子串一般由3-5片耐张绝缘子组成,受到电场、外界气候的影响,绝缘子可能会出现故障,失去绝缘性能,成为“零值绝缘子”,如果绝缘子串中的零值绝缘子超过规定的数量,将严重影响线路安全稳定运行,为了保证电力线路安全运行,需及时将零值绝缘子进行更换。35kV线路因其结构形式多样,电气距离较短,机械应力较大,因而传统的更换35kV耐张绝缘子串,大多采用停电方式利用相关的辅助工具进行更换。The power lines are kept insulated from the towers by insulators (strings). On the tension pole, on the one hand, the tension insulator string must maintain the insulation between the wire and the tower, and on the other hand, it must bear the tension of the wire. On a 35kV line, the tension insulator string is generally composed of 3-5 pieces of tension insulators. Under the influence of the electric field and the external climate, the insulators may fail, lose their insulation performance, and become "zero value insulators". If the number of zero-value insulators exceeds the specified number, it will seriously affect the safe and stable operation of the line. In order to ensure the safe operation of power lines, it is necessary to replace the zero-value insulators in time. 35kV lines have various structural forms, short electrical distances, and high mechanical stress. Therefore, the traditional replacement of 35kV tension insulator strings is mostly done by power failure and related auxiliary tools.

目前,带电更换35kV架空配电线路耐张绝缘子的作业方法已见研究,如申请号为201310141812.3的中国专利文献即公开了一种方法,其采用吊瓶钩组件、翼型卡具及后备保险装置等辅助工具,利用扳手手动收紧紧线丝杆的方式进行绝缘子串的更换,其有两点不足:一是35kV线路应力较大,需提供的扭矩较大,较大的扭矩使得利用扳手手动收紧紧线丝杆的作业人员耗费较大的体力,作业效率不高;二是为了提供较大的扭矩,可能会迫使作业人员采用长力矩的扳手,但是35kV线路安全距离较小,不允许作业人员的作业幅度过大,否则易引发安全事故。At present, the operation method of replacing the tension insulator of 35kV overhead distribution line with electricity has been studied. For example, the Chinese patent document with the application number 201310141812.3 discloses a method, which uses a bottle hook assembly, an airfoil clamp and a backup safety device Auxiliary tools such as wrench are used to manually tighten the tightening screw to replace the insulator string. It has two disadvantages: first, the 35kV line has a large stress and needs to provide a large torque. The large torque makes it difficult to manually use a wrench. The operator who tightens the tightening screw consumes a lot of physical strength and the work efficiency is not high; second, in order to provide a larger torque, the operator may be forced to use a long-torque wrench, but the safety distance of the 35kV line is small, which is not allowed The operating range of the operators is too large, otherwise it is easy to cause safety accidents.

到目前为止,如何解决带电更换35kV耐张绝缘子串时的大力矩问题,尚无合适的辅助工具和作业方法。So far, how to solve the problem of high torque when replacing 35kV tension insulator strings with electricity, there is no suitable auxiliary tool and working method.

发明内容Contents of the invention

本发明的目的是:提供一种结构简单、成本较低、使用时无需提供大力矩即可带电更换35kV耐张绝缘子串的专用工具,以提高作业效率和安全性,降低人力消耗。The purpose of the present invention is to provide a special tool with simple structure and low cost, which can replace 35kV tension insulator strings live without providing a large torque, so as to improve work efficiency and safety and reduce manpower consumption.

本发明的技术方案是:本发明的带电更换35kV耐张绝缘子串专用工具,其结构特点是:包括前卡、后卡、蜗轮蜗杆减速器、紧线丝杆、拉板和绝缘子串托架;The technical solution of the present invention is: the special tool for live replacement of 35kV tension insulator strings according to the present invention. Its structural features include: front clamp, rear clamp, worm gear reducer, tightening screw, pull plate and insulator string bracket;

上述的前卡包括本体、活动设置在本体上的保险栓和固定设置在本体上的2个托架连杆;The above-mentioned front card includes a main body, a safety bolt movably arranged on the main body and two bracket connecting rods fixedly arranged on the main body;

后卡包括卡体、固定设置在卡体上的2个吊环和配设的2个连接螺栓;The rear card includes a card body, 2 lifting rings fixed on the card body and 2 connecting bolts;

蜗轮蜗杆减速器设有2个,2个蜗轮蜗杆减速器固定设置在前卡上;紧线丝杆设有2个;2个紧线丝杆分别各与1个蜗轮蜗杆减速器传动连接;拉板设有2块,2块拉板的一端分别各与1个紧线丝杆固定连接;2块拉板的另一端通过后卡配设的2个连接螺栓与后卡的卡体固定连接;There are 2 worm gear reducers, and the 2 worm gear reducers are fixed on the front card; there are 2 tightening screw rods; the 2 tightening screw rods are respectively connected to a worm gear reducer; There are two plates, one end of the two pull plates is fixedly connected with a tightening screw respectively; the other end of the two pull plates is fixedly connected with the card body of the rear card through the two connecting bolts equipped with the rear card;

绝缘子串托架包括平行设置的2根托杆和垂直固定设置在2根托杆之间的2根以上的横档;绝缘子串托架由其2根托杆的一端与前卡的托架连杆插接;2根托杆的另一端架设在后卡的2个吊环上。The insulator string bracket includes 2 supporting rods arranged in parallel and more than 2 crosspieces vertically fixed between the 2 supporting rods; the insulator string bracket is connected with the bracket of the front card by one end of the 2 supporting rods Rod insertion; the other ends of the two supporting rods are erected on the two lifting rings of the rear card.

进一步的方案是:上述的前卡的本体由主体部、2块翼板和4块斜板一体组成;主体部为由上板和2块侧板一体连接组成的整体呈倒U型的构件;主体部的中空部位构成安装槽;主体部的2块侧板的下部设有保险栓插接孔;翼板为整体呈长方形的板体件,翼板上设有4个减速器安装孔和1个紧线丝杆通过孔;2块翼板的结构相同;2块翼板在主体部的两侧后端分别各设1块;斜板为三角形的板体件,斜板的中心处设有圆形通孔,作为托架连杆通过孔;斜板设有结构相同的4块;该4块斜板在主体部的两侧分别各设置2块,且主体部相同一侧的2块斜板分别由其三角形的一个边与主体部一体连接;主体部相同一侧的2块斜板分别由其三角形的另一个边与位于同侧的翼板的上部端面和下部端面一体连接;2块翼板和4块斜板在主体部的两侧对称设置;A further solution is: the body of the above-mentioned front card is composed of a main body, 2 wing plates and 4 slanting plates; the main body is an inverted U-shaped component integrally connected by an upper plate and 2 side plates; The hollow part of the main body constitutes the installation groove; the lower part of the two side plates of the main body is provided with safety bolt insertion holes; the wing plate is a rectangular plate body as a whole, and there are 4 reducer installation holes and 1 on the wing plate. Two tightening screw rods pass through holes; the structures of the two wing plates are the same; the two wing plates are respectively provided with one piece at the rear end of both sides of the main body; the inclined plate is a triangular plate body, and the center of the inclined plate is provided The circular through hole is used as the hole for the connecting rod of the bracket; 4 slanting plates with the same structure are provided; 2 slanting plates are respectively set on both sides of the main body, and the 2 slanting plates on the same side of the main body The plates are integrally connected to the main body by one side of the triangle; the two inclined plates on the same side of the main body are respectively integrally connected by the other side of the triangle to the upper end surface and the lower end surface of the wing plate on the same side; The wing plate and four inclined plates are arranged symmetrically on both sides of the main body;

保险栓为一端设有拉环的钢质杆体件;保险栓插接在本体的主体部的2块侧板下部的保险栓插接孔内;The safety bolt is a steel rod body with a pull ring at one end; the safety bolt is inserted into the safety bolt insertion hole at the lower part of the two side plates of the main body of the body;

托架连杆包括杆体和连接头;杆体的上端设有连接用的螺纹;连接头固定设置在杆体的下端;2个托架连杆结构相同;2个托架连杆由其杆体穿过本体的斜板上的托架连杆通过孔后分别用螺母吊装固定在位于上端的2块斜板上。The bracket connecting rod includes a rod body and a connecting head; the upper end of the rod body is provided with a thread for connection; the connecting head is fixedly arranged at the lower end of the rod body; the two bracket connecting rods have the same structure; the rod body of the two bracket connecting rods passes through the body The bracket connecting rods on the sloping plates pass through the holes and are hoisted and fixed on the two sloping plates at the upper end with nuts respectively.

进一步的方案是:上述的后卡的卡体由架设部、2个吊环安装部和2个拉杆连接部一体组成;架设部的中间设有架设槽;吊环安装部上设有2个吊环安装孔;2个吊环安装部的结构相同且在架设部的两侧对称设置;拉杆连接部上设有拉杆通过孔和与拉杆通过孔垂直相交的螺栓孔;2个拉杆连接部的结构相同且在2个吊环安装部的外端分别各设置1个;2个吊环安装部和2个拉杆连接部由内而外在架设部的两侧对称设置;A further solution is: the card body of the above-mentioned rear card is composed of an erection part, two suspension ring installation parts and two tie rod connection parts; an erection groove is provided in the middle of the erection part; two suspension ring installation holes are provided on the suspension ring installation part ; The structure of the two lifting ring installation parts is the same and symmetrically arranged on both sides of the erection part; the tie rod connecting part is provided with a tie rod passing hole and a bolt hole perpendicular to the tie rod passing hole; the two tie rod connecting parts have the same structure and The outer ends of each ring installation part are respectively provided with one; two ring installation parts and two pull rod connection parts are arranged symmetrically on both sides of the erection part from inside to outside;

吊环为钢质U形一体件,吊环的上端设有连接螺纹;2个吊环结构相同;2个吊环由其上端分别各穿过1个吊环安装部上的2个吊环安装孔后,用螺母在2个吊环安装部上分别各固定安装1个;The lifting ring is a steel U-shaped integral piece, and the upper end of the lifting ring is provided with a connecting thread; the two lifting rings have the same structure; after the upper ends of the two lifting rings respectively pass through the two lifting ring mounting holes on the mounting part of one lifting ring, use nuts One is fixedly installed on each of the two lifting ring installation parts;

上述的2块拉板的一端穿过后卡的卡体的2个拉杆连接部上的拉杆通过孔后用2个连接螺栓与拉杆连接部上的螺栓孔相配合,将2块拉板的一端与后卡固定连接。One end of the above-mentioned 2 pull plates passes through the pull rods on the 2 pull rod joints of the card body of the rear card through the holes, and then cooperates with the bolt holes on the pull rod joints with 2 connecting bolts, and connects one end of the 2 pull plates with the Rear card fixed connection.

进一步的方案是:上述的2个蜗轮蜗杆减速器分别各用4个螺栓在前卡的本体的2块翼板上分别各固定安装1个。A further scheme is: the above-mentioned 2 worm gear reducers are respectively fixedly installed with 4 bolts on 2 wing plates of the body of the front card respectively.

进一步的方案是:上述的紧线丝杆包括杆主体和连接头;连接头42配设有螺栓;2个紧线丝杆结构相同;2个紧线丝杆分别由其杆主体各与1个蜗轮蜗杆减速器传动连接;2个紧线丝杆分别通过其连接头用螺栓各与1块拉板的一端固定连接。A further solution is: the above-mentioned tightening screw rods include a rod main body and a connecting head; the connecting head 42 is provided with bolts; the two tightening screw rods have the same structure; The worm gear reducer is connected by transmission; the two tightening screw rods are respectively fixedly connected with one end of a pull plate through their connecting heads with bolts.

进一步的方案是:上述的拉板为长方形的板体件;拉板上设有3个以上的连接孔。A further solution is: the above-mentioned pull plate is a rectangular plate body; the pull plate is provided with more than 3 connection holes.

进一步的方案是:上述的前卡的本体和后卡的卡体均为表面经阳极化处理的一体件。A further solution is: the above-mentioned body of the front card and the body of the rear card are both integrated parts with anodized surfaces.

本发明具有积极的效果:(1)本发明的带电更换35kV耐张绝缘子串专用工具,其通过结构上的设计,通过设置与紧线丝杆连接的蜗轮蜗杆减速器,使用时采用电动扳手替代人工扳手发力,用电动扳手驱动蜗轮蜗杆减速器将较小的力矩转换为作用在紧线丝杆上较大的力矩,实现紧线操作,进而进行耐张绝缘子串的更换,可大幅减少作业时间,降低人力消耗,提高工作效率。(2)本发明的带电更换35kV耐张绝缘子串专用工具,其通过结构上的设计,使其有效绝缘距离大于最小安全距离,能够有效保障作业人员施工安全。(3)本发明的带电更换35kV耐张绝缘子串专用工具,结构简单、成本较低、主要构件均采用螺栓连接或插接方式,组装和拆卸方便快捷,易于携带,适于户外应用和行业推广。The present invention has positive effects: (1) The special tool for live replacement of 35kV tension insulator strings of the present invention adopts an electric wrench to replace the The manual wrench exerts force, and the electric wrench is used to drive the worm gear reducer to convert the small torque into a larger torque acting on the wire tightening screw to realize the wire tightening operation, and then replace the tension insulator string, which can greatly reduce the operation Time, reduce manpower consumption, improve work efficiency. (2) The special tool for live replacement of 35kV tension insulator strings according to the present invention is structurally designed so that its effective insulation distance is greater than the minimum safety distance, which can effectively guarantee the construction safety of workers. (3) The special tool for live replacement of 35kV tension insulator strings according to the present invention has a simple structure and low cost, and the main components are all connected by bolts or plugged in. The assembly and disassembly are convenient and fast, easy to carry, and are suitable for outdoor applications and industry promotion .

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为图1中的前卡向上翻转90度角后的左视图;Fig. 2 is a left view after the front card in Fig. 1 is turned upwards at an angle of 90 degrees;

图3为图1中后卡向上翻转90度角后的左视图;Fig. 3 is a left view of the rear card in Fig. 1 after turning upwards at an angle of 90 degrees;

图4为图1中拉板的结构示意图;Fig. 4 is the structural representation of drawing plate in Fig. 1;

图5为本发明在使用时与待拆装的绝缘子串导线侧的耐张线夹和横担侧的绝缘子拉板的连接关系示意图。Fig. 5 is a schematic diagram of the connection relationship between the present invention and the tension clamp on the wire side of the insulator string to be disassembled and the insulator pull plate on the cross arm side when in use.

上述附图中的附图标记如下:The reference signs in the above-mentioned accompanying drawings are as follows:

前卡1,本体11,主体部11-1,安装槽11-1-1,翼板11-2,减速器安装孔11-2-1,紧线丝杆通过孔11-2-2;斜板11-3,保险栓12,托架连杆13,杆体13-1,连接头13-2;Front card 1, body 11, main body 11-1, mounting groove 11-1-1, wing plate 11-2, reducer mounting hole 11-2-1, thread tightening screw through hole 11-2-2; oblique Plate 11-3, safety bolt 12, bracket connecting rod 13, rod body 13-1, connector 13-2;

后卡2,卡体21,架设部21-1,架设槽21-1-1,吊环安装部21-2,拉杆连接部21-3,拉杆通过孔21-3-1,吊环22,连接螺栓23,Rear card 2, card body 21, erection part 21-1, erection groove 21-1-1, suspension ring installation part 21-2, pull rod connection part 21-3, pull rod passing hole 21-3-1, suspension ring 22, connecting bolt twenty three,

蜗轮蜗杆减速器3,Worm gear reducer 3,

紧线丝杆4,杆主体41,连接头42,Tighten screw rod 4, rod main body 41, connector 42,

拉板5,连接孔51,Pull plate 5, connecting hole 51,

绝缘子串托架6;托杆61,横档62,Insulator string bracket 6; Support bar 61, rung 62,

绝缘子串7,耐张线夹8,绝缘子拉板9。Insulator string 7, strain clamp 8, insulator pull plate 9.

具体实施方式detailed description

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

(实施例1)(Example 1)

见图1,本实施例的带电更换35kV耐张绝缘子串专用工具,其主要由前卡1、后卡2、蜗轮蜗杆减速器3、紧线丝杆4、拉板5和绝缘子串托架6组成。As shown in Fig. 1, the special tool for live replacement of 35kV tension insulator strings in this embodiment mainly consists of front clamp 1, rear clamp 2, worm gear reducer 3, tightening screw 4, pull plate 5 and insulator string bracket 6 composition.

参见图2,前卡1主要由本体11、保险栓12和托架连杆13组成。Referring to FIG. 2 , the front card 1 is mainly composed of a body 11 , a safety bolt 12 and a bracket link 13 .

本体11的材质为铝合金;本体11为表面经阳极化处理的一体件,本体11的表面进行阳极化处理,可大幅提高其耐蚀性、耐磨性、绝缘性、耐热性和硬度等性能;本体11由主体部11-1、2块翼板11-2和4块斜板11-3一体组成;主体部11-1为由上板和2块侧板一体连接组成的整体呈倒U型的构件;主体部11-1的中空部位构成安装槽11-1-1;主体部11-1的2块侧板的下部设有保险栓插接孔;翼板11-2为整体呈长方形的板体件,翼板11-2上设有4个减速器安装孔11-2-1和1个紧线丝杆通过孔11-2-2;2块翼板11-2的结构相同;2块翼板11-2在主体部11-1的两侧后端分别各设1块;斜板11-3为三角形的板体件,斜板11-3的中心处设有圆形通孔,作为托架连杆通过孔;斜板11-3设有结构相同的4块;该4块斜板11-3在主体部11-1的两侧分别各设置2块,且主体部11-1的相同一侧的2块斜板11-3分别由其三角形的一个边与主体部11-1一体连接;主体部11-1的相同一侧的2块斜板11-3中的1块由其三角形的另一个边与位于同侧的翼板11-2的上部端面一体连接;主体部11-1的相同一侧的2块斜板11-3中的另1块由其三角形的另一个边与位于同侧的翼板11-2的下部端面一体连接;2块翼板11-2和4块斜板11-3在主体部11-1的两侧呈对称结构。The material of the main body 11 is aluminum alloy; the main body 11 is an integral part with anodized surface, and the surface of the main body 11 is anodized, which can greatly improve its corrosion resistance, wear resistance, insulation, heat resistance and hardness, etc. Performance; the body 11 is composed of a main body 11-1, 2 wing plates 11-2 and 4 inclined plates 11-3; U-shaped member; the hollow part of the main body 11-1 constitutes the mounting groove 11-1-1; the bottom of the two side plates of the main body 11-1 is provided with a safety bolt insertion hole; the wing plate 11-2 is integrally formed Rectangular plate body, wing plate 11-2 is provided with 4 speed reducer installation holes 11-2-1 and 1 tightening thread screw passing hole 11-2-2; the structure of the two wing plates 11-2 is the same ; Two wing plates 11-2 are respectively provided with one piece at the rear ends of both sides of the main body 11-1; The hole is used as the bracket connecting rod to pass through the hole; the swash plate 11-3 is provided with 4 pieces of the same structure; the 4 swash plates 11-3 are respectively provided with 2 pieces on both sides of the main body part 11-1, and the main body part 11 The two slant plates 11-3 on the same side of -1 are integrally connected with the main body 11-1 by one side of the triangle respectively; one of the two slant plates 11-3 on the same side of the main body 11-1 The block is integrally connected with the upper end surface of the wing plate 11-2 on the same side by the other side of its triangle; the other one of the two inclined plates 11-3 on the same side of the main body 11-1 is connected by its The other side is integrally connected with the lower end surface of the wing plate 11-2 located on the same side; the two wing plates 11-2 and the four inclined plates 11-3 have a symmetrical structure on both sides of the main body 11-1.

保险栓12为一端设有拉环的钢质杆体件;保险栓12插接在本体11的主体部11-1的2块侧板下部的保险栓插接孔内。The safety bolt 12 is a steel rod body part with a pull ring at one end; the safety bolt 12 is inserted in the safety bolt insertion hole at the bottom of the two side plates of the main body 11 - 1 of the body 11 .

托架连杆13由杆体13-1和连接头13-2组成;杆体13-1的上端设有连接用的螺纹;连接头13-2固定设置在杆体13-1的下端;托架连杆13设有结构相同的2个,2个托架连杆13由其杆体13-1穿过斜板11-3上的托架连杆通过孔后分别用螺母吊装固定在位于上端的2块斜板11-3上。Bracket connecting rod 13 is made up of rod body 13-1 and connecting head 13-2; The upper end of rod body 13-1 is provided with the thread that connects; Connecting head 13-2 is fixedly arranged on the lower end of rod body 13-1; Bracket connecting rod 13 is provided with 2 with the same structure, and the 2 bracket connecting rods 13 pass through the bracket connecting rods on the swash plate 11-3 by their rod bodies 13-1 and pass through the holes, and are respectively hoisted and fixed on 2 slant bars at the upper end with nuts. Board 11-3.

参见图3,后卡2主要由卡体21、吊环22和连接螺栓23组成。Referring to FIG. 3 , the rear card 2 is mainly composed of a card body 21 , a lifting ring 22 and a connecting bolt 23 .

卡体21的材质为铝合金;卡体21为表面经阳极化处理的一体件;卡体21由架设部21-1、2个吊环安装部21-2和2个拉杆连接部21-3一体组成;架设部21-1的中间设有架设槽21-1-1;吊环安装部21-2上设有2个吊环安装孔;2个吊环安装部21-2的结构相同且在架设部21-1的两侧对称设置;拉杆连接部21-3上设有拉杆通过孔21-3-1和与拉杆通过孔21-3-1垂直相交的螺栓孔;2个拉杆连接部21-3的结构相同且在2个吊环安装部21-2的外端分别各设置1个;2个吊环安装部21-2和2个拉杆连接部21-3由内而外在架设部21-1的两侧对称设置。The material of the card body 21 is aluminum alloy; the card body 21 is an integral part with anodized surface; the card body 21 is composed of an erecting part 21-1, two lifting ring mounting parts 21-2 and two pull rod connecting parts 21-3. composition; the middle of the erection part 21-1 is provided with an erection groove 21-1-1; the ring installation part 21-2 is provided with two ring installation holes; the two ring installation parts 21-2 have the same The two sides of -1 are arranged symmetrically; the tie rod connection part 21-3 is provided with a tie rod passing hole 21-3-1 and a bolt hole perpendicular to the tie rod passing hole 21-3-1; two tie rod connecting parts 21-3 The structure is the same and one is respectively arranged at the outer ends of the two suspension ring installation parts 21-2; the two suspension ring installation parts 21-2 and the two tie rod connection parts 21-3 are arranged on the two sides of the erection part 21-1 from inside to outside. Side symmetrical setup.

吊环22为钢质U形一体件,吊环22的上端设有连接螺纹;吊环22设有结构相同的2个;2个吊环22由其上端分别各穿过1个吊环安装部21-2上的2个吊环安装孔后,用螺母在2个吊环安装部21-2上分别各固定安装1个。The suspension ring 22 is a steel U-shaped integral part, and the upper end of the suspension ring 22 is provided with a connecting thread; the suspension ring 22 is provided with 2 identical in structure; After the 2 suspension ring installation holes, respectively fix and install 1 on the 2 suspension ring installation parts 21-2 with nuts.

连接螺栓23设有2个,连接螺栓23与卡体21的2个拉杆连接部21-3上的螺栓孔相配合,用于固定连接拉板5的一端。Two connecting bolts 23 are provided, and the connecting bolts 23 cooperate with the bolt holes on the two tie rod connecting parts 21 - 3 of the card body 21 , and are used for fixing one end of the tie plate 5 .

仍见图1,蜗轮蜗杆减速器3设有相同的2个;2个蜗轮蜗杆减速器3分别各用4个螺栓在前卡1的本体11的2块翼板11-2上分别各固定安装1个;蜗轮蜗杆减速器3用于将较小的力矩转换为作用在紧线丝杆4上较大的力矩,从而实现紧线操作,进而进行耐张绝缘子串的更换。Still see Fig. 1, there are two identical worm gear reducers 3; 2 worm gear reducers 3 respectively use 4 bolts respectively on the two wing plates 11-2 of the body 11 of the front card 1 to be respectively fixedly installed 1 piece; the worm gear reducer 3 is used to convert a small torque into a larger torque acting on the wire tightening screw 4, so as to realize the wire tightening operation, and then replace the tension insulator string.

紧线丝杆4由杆主体41和连接头42组成,连接头42配设有螺栓。紧线丝杆4设有相同的2个;2个紧线丝杆4分别由其杆主体41各与1个蜗轮蜗杆减速器3传动连接;紧线丝杆4的连接头42用于连接拉板5。Tightening screw rod 4 is made up of rod main body 41 and connector 42, and connector 42 is equipped with bolt. The tightening screw rods 4 are provided with the same two; the two tightening screw rods 4 are respectively connected to a worm gear reducer 3 by their rod main bodies 41; the connector 42 of the tightening screw rods 4 is used to connect the pull plate 5.

参见图4,拉板5的材质为3240环氧酚醛层压玻璃布板;拉板5为长方形的板体件;拉板5上设有3个以上的连接孔51,设置多个连接孔51的目的在于使用时根据实际情况方便调节后卡2与前卡1间的间距;拉板5设有结构相同的2块;2块拉板5的一端分别各与1个紧线丝杆4的连接头42配合用螺栓固定连接;2块拉板5的另一端分别各穿过后卡2的卡体21的2个拉杆连接部21-3的拉杆通过孔21-3-1后向外伸出,并各用1个连接螺栓23与后卡2的卡体21的2个拉杆连接部21-3固定连接。Referring to Fig. 4, the material of the pull plate 5 is 3240 epoxy phenolic laminated glass cloth plate; the pull plate 5 is a rectangular plate body part; the pull plate 5 is provided with more than 3 connection holes 51, and a plurality of connection holes 51 are set The purpose is to conveniently adjust the distance between the rear card 2 and the front card 1 according to the actual situation during use; the pull plate 5 is provided with 2 pieces with the same structure; The connecting head 42 is fixedly connected with bolts; the other ends of the two pull plates 5 pass through the two pull rod connecting parts 21-3 of the card body 21 of the back card 2 respectively, and the pull rods of the two pull rod connecting parts 21-3 pass through the hole 21-3-1 and then protrude , and each use a connecting bolt 23 to be fixedly connected to the two tie rod connecting parts 21-3 of the card body 21 of the rear card 2.

仍见图1,绝缘子串托架6的材质为3640环氧酚醛层压玻璃布管;绝缘子串托架6由2根托杆61和2根以上的横档62组成;2根托杆61平行设置;各横档62垂直固定设置在2根托杆61之间;绝缘子串托架6由其2根托杆61的一端与前卡1的托架连杆13的连接头13-2插接;2根托杆61的另一端穿过后卡2的2个吊环22后向外伸出,并使得2根托杆61架设在2个吊环22上。绝缘子串托架6用于托举不承力时的绝缘子串7。Still see Figure 1, the insulator string bracket 6 is made of 3640 epoxy phenolic laminated glass cloth tube; the insulator string bracket 6 is composed of two support rods 61 and more than two crosspieces 62; Setting; each crosspiece 62 is fixed vertically between two supporting rods 61; the insulator string bracket 6 is plugged with the connector 13-2 of the bracket connecting rod 13 of the front card 1 by one end of the two supporting rods 61 ; The other ends of the 2 support rods 61 pass through the 2 suspension rings 22 of the rear card 2 and then protrude outwards, and make the 2 support rods 61 erected on the 2 suspension rings 22 . The insulator string bracket 6 is used to support the insulator string 7 when it is not under load.

参见图5,利用本实施例的带电更换35kV耐张绝缘子串专用工具带电更换35kV耐张绝缘子串的方法,采用中间电位法、利用绝缘斗臂车实施作业,具体包括以下步骤:Referring to Fig. 5, the method for live replacement of 35kV tension insulator strings using the special tool for live replacement of 35kV tension insulator strings in this embodiment is carried out by using the intermediate potential method and using an insulating bucket truck, which specifically includes the following steps:

①穿戴满足35kV线路带电作业要求的绝缘服、绝缘靴、绝缘手套和绝缘安全帽的绝缘斗内作业电工操作绝缘斗臂车使绝缘斗逐渐进入作业点电场;按照先带电体、后接地体原则和由近到远、从下到上的顺序,采用检测合格的导线遮蔽罩、绝缘子罩、绝缘毯和横担遮蔽罩分别对导线、绝缘子、横担进行绝缘遮蔽;①Wear insulated clothing, insulated boots, insulated gloves and insulated safety helmets that meet the requirements of 35kV line live work. The electrician working in the insulated bucket operates the insulated bucket arm truck to gradually enter the electric field of the operating point; follow the principle of the charged body first and the grounded body second And in the order from near to far, from bottom to top, use the tested wire shielding cover, insulator cover, insulation blanket and cross-arm shielding cover to insulate and shield the wires, insulators, and cross-arms respectively;

②斗内作业电工安装带电更换35kV耐张绝缘子串专用工具:将前卡1利用其本体11的主体部11-1的安装槽11-1-1架设在待换的绝缘子串7外侧的耐张线夹上;将后卡2利用其卡体21的架设部21-1的架设槽21-1-1架设在待换的绝缘子串7内侧的绝缘子拉板9上;插上前卡1的保险栓12;将绝缘子串托架6的2根托杆61的一端与前卡1的托架连杆13的连接头13-2固定连接;将绝缘子串托架6的2根托杆61的另一端插入后卡2的2个吊环22中,并使得绝缘子串托架6位于待换的绝缘子串7的下方;②The electrician working in the bucket installs a special tool for live replacement of 35kV strain insulator strings: use the installation groove 11-1-1 of the main body 11-1 of the main body 11 to erect the front card 1 on the strain relief on the outside of the insulator string 7 to be replaced. on the line clamp; the rear card 2 is erected on the insulator pull plate 9 inside the insulator string 7 to be replaced by utilizing the erection groove 21-1-1 of the erection part 21-1 of its card body 21; insert the insurance of the front card 1 Bolt 12; one end of two support rods 61 of the insulator string bracket 6 is fixedly connected to the connector 13-2 of the bracket link 13 of the front card 1; the other end of the two support rods 61 of the insulator string bracket 6 One end is inserted into the two lifting rings 22 of the rear card 2, and the insulator string bracket 6 is located below the insulator string 7 to be replaced;

③取下待换的绝缘子串:斗内作业电工利用2个电动扳手,分别操作2个蜗轮蜗杆减速器3,将紧线丝杆4收紧直至待换的绝缘子串7完全不受力,此时待换的绝缘子串7置于绝缘子串托架6上;松开绝缘子串与耐张线夹8和绝缘子拉板9的连接;取下待换的绝缘子串7;③Remove the insulator string to be replaced: the electrician working in the bucket uses two electric wrenches to operate two worm gear reducers 3 respectively, and tightens the tightening screw 4 until the insulator string 7 to be replaced is completely free of force. Place the insulator string 7 to be replaced on the insulator string bracket 6; loosen the connection between the insulator string and the strain clamp 8 and the insulator pull plate 9; remove the insulator string 7 to be replaced;

④更换新的绝缘子串:斗内作业电工将新的绝缘子串7置于绝缘子串托架6上;将新的绝缘子串7与耐张线夹8和绝缘子拉板9连接;利用2个电动扳手,反向操作2个蜗轮蜗杆减速器3,将紧线丝杆4放松直至新的绝缘子串7完全受力;④Replace a new insulator string: the electrician working in the bucket puts the new insulator string 7 on the insulator string bracket 6; connects the new insulator string 7 with the strain clamp 8 and the insulator pull plate 9; uses two electric wrenches , reversely operate the two worm gear reducers 3, loosen the tightening screw 4 until the new insulator string 7 is fully stressed;

⑤拆除带电更换35kV耐张绝缘子串专用工具:斗内作业电工按照与步骤②相反的顺序拆除带电更换35kV耐张绝缘子串专用工具;⑤Remove the special tools for live replacement of 35kV tension insulator strings: the electrician working in the bucket shall remove the special tools for live replacement of 35kV tension insulator strings in the reverse order of step ②;

⑥拆除绝缘遮蔽:斗内作业电工按照与步骤①的遮蔽顺序相反的顺序拆除绝缘遮蔽,完成作业。⑥Remove the insulation shielding: the electrician working in the bucket removes the insulation shielding in the reverse order of the shielding sequence in step ① to complete the work.

以上实施例是对本发明的具体实施方式的说明,而非对本发明的限制,有关技术领域的技术人员在不脱离本发明的精神和范围的情况下,还可以做出各种变换和变化而得到相对应的等同的技术方案,因此所有等同的技术方案均应该归入本发明的专利保护范围。The above embodiments are descriptions of specific implementations of the present invention, rather than limitations of the present invention. Those skilled in the relevant technical fields can also make various transformations and changes without departing from the spirit and scope of the present invention. Corresponding equivalent technical solutions, therefore all equivalent technical solutions should fall into the patent protection scope of the present invention.

Claims (5)

1.一种带电更换35kV耐张绝缘子串工具,其特征在于:包括前卡(1)、后卡(2)、蜗轮蜗杆减速器(3)、紧线丝杆(4)、拉板(5)和绝缘子串托架(6);1. A live replacement tool for 35kV tension insulator strings, characterized in that it includes a front clamp (1), a rear clamp (2), a worm gear reducer (3), a tightening screw (4), and a pull plate (5 ) and insulator string brackets (6); 所述的前卡(1)包括本体(11)、活动设置在本体(11)上的保险栓(12)和固定设置在本体(11)上的2个托架连杆(13);The front card (1) includes a body (11), a safety bolt (12) movably arranged on the body (11), and two bracket links (13) fixedly arranged on the body (11); 后卡(2)包括卡体(21)、固定设置在卡体(21)上的2个吊环(22)和配设的2个连接螺栓(23);The rear card (2) includes a card body (21), 2 lifting rings (22) fixedly arranged on the card body (21) and 2 connecting bolts (23); 蜗轮蜗杆减速器(3)设有2个,2个蜗轮蜗杆减速器(3)固定设置在前卡(1)上;紧线丝杆(4)设有2个;2个紧线丝杆(4)分别各与1个蜗轮蜗杆减速器(3)传动连接;拉板(5)设有2块,2块拉板(5)的一端分别各与1个紧线丝杆(4)固定连接;2块拉板(5)的另一端通过后卡(2)配设的2个连接螺栓(23)与后卡(2)的卡体(21)固定连接;There are 2 worm gear reducers (3), and the 2 worm gear reducers (3) are fixedly arranged on the front card (1); there are 2 tightening screw rods (4); 2 tightening screw rods ( 4) Each is connected to a worm gear reducer (3) in transmission; two pull plates (5) are provided, and one end of the two pull plates (5) is respectively fixedly connected to a tightening screw (4) ; The other ends of the two pull plates (5) are fixedly connected to the card body (21) of the rear card (2) through the two connecting bolts (23) provided by the rear card (2); 绝缘子串托架(6)包括平行设置的2根托杆(61)和垂直固定设置在2根托杆(61)之间的2根以上的横档(62);绝缘子串托架(6)由其2根托杆(61)的一端与前卡(1)的托架连杆(13)插接;2根托杆(61)的另一端架设在后卡(2)的2个吊环(22)上;The insulator string bracket (6) includes 2 support rods (61) arranged in parallel and more than 2 crosspieces (62) vertically fixed between the 2 support rods (61); the insulator string bracket (6) One end of its 2 support rods (61) is plugged into the bracket connecting rod (13) of the front card (1); the other ends of the 2 support rods (61) are erected on the 2 lifting rings ( 22) on; 所述的前卡(1)的本体(11)由主体部(11-1)、2块翼板(11-2)和4块斜板(11-3)一体组成;主体部(11-1)为由上板和2块侧板一体连接组成的整体呈倒U型的构件;主体部(11-1)的中空部位构成安装槽(11-1-1);主体部(11-1)的2块侧板的下部设有保险栓插接孔;翼板(11-2)为整体呈长方形的板体件,翼板(11-2)上设有4个减速器安装孔(11-2-1)和1个紧线丝杆通过孔(11-2-2);2块翼板(11-2)的结构相同;2块翼板(11-2)在主体部(11-1)的两侧后端分别各设1块;斜板(11-3)为三角形的板体件,斜板(11-3)的中心处设有圆形通孔,作为托架连杆通过孔;斜板(11-3)设有结构相同的4块;该4块斜板(11-3)在主体部(11-1)的两侧分别各设置2块,且主体部(11-1)相同一侧的2块斜板(11-3)分别由其三角形的一个边与主体部(11-1)一体连接;主体部(11-1)相同一侧的2块斜板(11-3)分别由其三角形的另一个边与位于同侧的翼板(11-2)的上部端面和下部端面一体连接;2块翼板(11-2)和4块斜板(11-3)在主体部(11-1)的两侧对称设置;The body (11) of the front card (1) is composed of a main body (11-1), 2 wing plates (11-2) and 4 inclined plates (11-3); the main body (11-1 ) is an inverted U-shaped member integrally connected by the upper plate and two side plates; the hollow part of the main body (11-1) forms the installation groove (11-1-1); the main body (11-1) The lower part of the 2 side plates is provided with a safety bolt insertion hole; the wing plate (11-2) is a rectangular plate body as a whole, and 4 reducer installation holes (11-2) are provided on the wing plate (11-2). 2-1) and 1 tightening thread screw through hole (11-2-2); the structure of 2 wing plates (11-2) is the same; 2 wing plates (11-2) are in the main body (11-1 ) are respectively provided with one piece at the rear end of both sides; the inclined plate (11-3) is a triangular plate body, and the center of the inclined plate (11-3) is provided with a circular through hole, which is used as a bracket connecting rod through hole ; The sloping plates (11-3) are provided with 4 pieces of the same structure; the 4 sloping plates (11-3) are respectively provided with 2 pieces on both sides of the main body (11-1), and the main body (11-1 ) on the same side of the two sloping plates (11-3) are integrally connected with the main body (11-1) by one side of the triangle; the two slanting plates (11-1) on the same side of the main body (11-1) 3) The other side of the triangle is integrally connected with the upper end surface and the lower end surface of the wing plate (11-2) on the same side; 2 wing plates (11-2) and 4 inclined plates (11-3) symmetrically arranged on both sides of the main body (11-1); 保险栓(12)为一端设有拉环的钢质杆体件;保险栓(12)插接在本体(11)的主体部(11-1)的2块侧板下部的保险栓插接孔内;The safety bolt (12) is a steel rod body part with a pull ring at one end; the safety bolt (12) is inserted into the safety bolt insertion hole at the lower part of the two side plates of the main body (11-1) of the body (11) ; 托架连杆(13)包括杆体(13-1)和连接头(13-2);杆体(13-1)的上端设有连接用的螺纹;连接头(13-2)固定设置在杆体(13-1)的下端;2个托架连杆(13)结构相同;2个托架连杆(13)由其杆体(13-1)穿过本体(11)的斜板(11-3)上的托架连杆通过孔后分别用螺母吊装固定在位于上端的2块斜板(11-3)上;The bracket connecting rod (13) includes a rod body (13-1) and a connecting head (13-2); the upper end of the rod body (13-1) is provided with threads for connection; the connecting head (13-2) is fixedly arranged on the rod body ( 13-1) at the lower end; the two bracket connecting rods (13) have the same structure; the two bracket connecting rods (13) pass through the inclined plate (11-3) of the body (11) by their rod bodies (13-1) The connecting rods on the upper bracket pass through the holes and are hoisted and fixed on the two inclined plates (11-3) at the upper end with nuts respectively; 所述的2个蜗轮蜗杆减速器(3)分别各用4个螺栓在前卡(1)的本体(11)的2块翼板(11-2)上分别各固定安装1个。The two worm gear reducers (3) are respectively fixedly installed on the two wing plates (11-2) of the body (11) of the front card (1) with four bolts respectively. 2.根据权利要求1所述的带电更换35kV耐张绝缘子串工具,其特征在于:所述的后卡(2)的卡体(21)由架设部(21-1)、2个吊环安装部(21-2)和2个拉杆连接部(21-3)一体组成;架设部(21-1)的中间设有架设槽(21-1-1);吊环安装部(21-2)上设有2个吊环安装孔;2个吊环安装部(21-2)的结构相同且在架设部(21-1)的两侧对称设置;拉杆连接部(21-3)上设有拉杆通过孔(21-3-1)和与拉杆通过孔(21-3-1)垂直相交的螺栓孔;2个拉杆连接部(21-3)的结构相同且在2个吊环安装部(21-2)的外端分别各设置1个;2个吊环安装部(21-2)和2个拉杆连接部(21-3)由内而外在架设部(21-1)的两侧对称设置;2. The tool for live replacement of 35kV tension insulator strings according to claim 1, characterized in that: the card body (21) of the rear card (2) consists of an erection part (21-1) and two lifting ring installation parts (21-2) and two pull rod connecting parts (21-3) are integrally formed; the erection groove (21-1-1) is provided in the middle of the erection part (21-1); the ring installation part (21-2) is provided with There are 2 ring mounting holes; the 2 ring mounting parts (21-2) have the same structure and are arranged symmetrically on both sides of the erection part (21-1); the rod connecting part (21-3) is provided with a rod passing hole ( 21-3-1) and the bolt hole vertically intersecting the tie rod passing hole (21-3-1); the two tie rod connecting parts (21-3) have the same The outer ends are respectively provided with one; 2 suspension ring installation parts (21-2) and 2 tie rod connection parts (21-3) are arranged symmetrically on both sides of the erection part (21-1) from the inside to the outside; 吊环(22)为钢质U形一体件,吊环(22)的上端设有连接螺纹;2个吊环(22)结构相同;2个吊环(22)由其上端分别各穿过1个吊环安装部(21-2)上的2个吊环安装孔后,用螺母在2个吊环安装部(21-2)上分别各固定安装1个;The suspension ring (22) is a steel U-shaped integral part, and the upper end of the suspension ring (22) is provided with a connecting thread; the two suspension rings (22) have the same structure; the two suspension rings (22) respectively pass through one suspension ring installation part from their upper ends (21-2) behind the two lifting ring mounting holes, use nuts to fix one on each of the two lifting ring mounting parts (21-2); 所述的2块拉板(5)的一端穿过后卡(2)的卡体(21)的2个拉杆连接部(21-3)上的拉杆通过孔(21-3-1)后用2个连接螺栓(23)与拉杆连接部(21-3)上的螺栓孔相配合,将2块拉板(5)的一端与后卡(2)固定连接。One end of the two pull plates (5) passes through the pull rods on the two pull rod connecting parts (21-3) of the card body (21) of the rear card (2) through the hole (21-3-1) and then use the 2 A connecting bolt (23) is matched with the bolt hole on the tie rod connection part (21-3), and one end of the two pull plates (5) is fixedly connected with the back card (2). 3.根据权利要求1所述的带电更换35kV耐张绝缘子串工具,其特征在于:所述的紧线丝杆(4)包括杆主体(41)和连接头(42);连接头42配设有螺栓;2个紧线丝杆(4)结构相同;2个紧线丝杆(4)分别由其杆主体(41)各与1个蜗轮蜗杆减速器(3)传动连接;2个紧线丝杆(4)分别通过其连接头(42)用螺栓各与1块拉板(5)的一端固定连接。3. The tool for live replacement of 35kV tension insulator strings according to claim 1, characterized in that: the tightening screw (4) includes a rod body (41) and a connector (42); the connector 42 is equipped with There are bolts; the two tightening screw rods (4) have the same structure; the two tightening screw rods (4) are respectively connected to a worm gear reducer (3) by their rod bodies (41); Screw mandrels (4) are respectively fixedly connected with one end of a tie plate (5) with bolts through its connectors (42). 4.根据权利要求1所述的带电更换35kV耐张绝缘子串工具,其特征在于:所述的拉板(5)为长方形的板体件;拉板(5)上设有3个以上的连接孔(51)。4. The live replacement 35kV tension insulator string tool according to claim 1, characterized in that: the pull plate (5) is a rectangular plate body; the pull plate (5) is provided with more than 3 connections hole (51). 5.根据权利要求1所述的带电更换35kV耐张绝缘子串工具,其特征在于:所述的前卡(1)的本体(11)和后卡(2)的卡体(21)均为表面经阳极化处理的一体件。5. The live replacement 35kV tension insulator string tool according to claim 1, characterized in that: the body (11) of the front card (1) and the card body (21) of the rear card (2) are both surface Anodized one-piece.
CN201610266833.1A 2016-04-26 2016-04-26 Charged for replacement 35kV strain insulator string specific purpose tools Active CN105790158B (en)

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CN114362049A (en) * 2022-01-19 2022-04-15 云南电网有限责任公司曲靖供电局 A complete set of tools for live replacement of 10kV line tension insulators by indirect method and their use methods
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