CN105775189B - A kind of fully automatic chopstick packing machine - Google Patents
A kind of fully automatic chopstick packing machine Download PDFInfo
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- CN105775189B CN105775189B CN201610310291.3A CN201610310291A CN105775189B CN 105775189 B CN105775189 B CN 105775189B CN 201610310291 A CN201610310291 A CN 201610310291A CN 105775189 B CN105775189 B CN 105775189B
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- chopsticks
- plate
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- packing
- paper set
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- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000005538 encapsulation Methods 0.000 claims abstract description 3
- 210000003813 thumb Anatomy 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000012946 outsourcing Methods 0.000 claims description 4
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 8
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/067—Packaging groups of articles, the groups being treated as single articles in bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
A kind of fully automatic chopstick packing machine, is made of following unit:Chopsticks feed mechanism;Chopsticks paper sheath packaging system;Chopsticks inner packing detection device;Chopsticks conveying mechanism;Chopsticks outer packing packing apparatus;Control centre.Chopsticks collating unit includes driving chain, arrangement frame, rack and baffle, and arrangement frame is fixed on driving chain, and can be rotated with driving chain, and the opening direction for arranging frame is consistent with the transmission direction of driving chain;The rear end of arrangement frame is equipped with baffle;Infrared inductor is installed on baffle;The side of driving chain is equipped with main driving wheel, its opposite side is equipped with from drive;Infrared inductor, servomotor and control centre connect;The structure of the fully automatic chopstick packing machine is simple, easy to use, and the movement of arrangement board, the lower proper alignment laying chopsticks of dynamic, easy to continous way packing chopsticks are driven by driving chain;Realize the full-automatic paper set encapsulation for completing chopsticks and outer packing packing process.
Description
Technical field
The present invention relates to a kind of packaging facilities, more particularly, to a kind of fully automatic chopstick packing machine.
Background technology
Chopsticks need to sell at least two commodity sold together in groups as a kind of, before dispatching from the factory, it is necessary to packed
Get up.The packaging of chopsticks mainly has two kinds.One kind is relatively easy manner of packing, and a bundle of chopsticks is directly specifically used plastics
Film packets together, and is packaged into a quadrangular shape.
202686791 U of CN disclose a kind of compound chopsticks packing machine, including rack, and the rack is equipped with interior
Bag apparatus and outer packing device, the inner packing put the storage device placed for chopsticks including being arranged in rack, storing dress
The side for the bottom put is equipped with discharge port, and one end of discharge port is connected with inner packing film feeder and pushing meanss, and the other end is set
There are inner packing closing device, the outer packing device and inner packing to be equipped with transmission device between putting, the outer packing device includes outer
Film feeder and outer packing sealing device are packed, the outer packing film feeder includes the wrapping film placed for wrapping film
Roller, the side of outer packing deflector roll are connected with guide pipe, and the one end of guide pipe away from outer packing deflector roll is equipped with outer packing collating unit,
The outer packing collating unit includes the finishing plate for arranging groove and being driven by the cylinder, and transmission device is close to the side of outer packing device
Exported for transmission, the notch of the arrangement groove is arranged at the lower section of transmission device transmission outlet, the bottom of the arrangement groove
Outside is that the arrangement groove being equipped with guide pipe is oriented to curved surface, arranges groove close to the side of guide pipe equipped with coaxial with guide pipe
The push rod of setting, push rod, which stretches into, to be arranged in groove, is arranged side of the groove away from guide pipe and is offered the outlet of arrangement groove, arranges groove outlet
Leading lamina membranacea is externally provided with, the both sides of leading lamina membranacea are arranged in rack, and middle part forms leading lamina membranacea song to lower recess, and in concave inside
Face, the top of leading lamina membranacea are equipped with lateral sealing device, and the leading lamina membranacea curved surface in leading lamina membranacea depression is oriented to curved surface with arranging groove and coordinates
Set, when carrying out conveying and packaging material, packaging material is oriented to curved surface and guided membrane along lateral wall, the arrangement groove of the guide pipe
Plate is oriented to curved surface and is conveyed, and the leading lamina membranacea is equipped with longitudinal closing device away from the one end for arranging groove, and the push rod prolongs
Stretch and stretch into the depression of leading lamina membranacea, and can be reciprocating in arrangement groove and leading lamina membranacea depression.The chopsticks packing machine cannot
Whether inner packing is detected empty package, and its degree of automation is low.
2841504 Y of CN disclose a kind of fully-automatic sanitary chopsticks paper set packing machine.It is made of following unit:Apply one's chopsticks to the food
And chopsticks are sent to the supply unit of wrapping paper set, supply unit terminal has an air nozzle to face paper set opening and blows paper set open
Gas circuit control unit, face air nozzle have one control hygienic chopsticks insertion paper set centre paper set workbench, abut
Paper set workbench is equipped with the transmission that the hygienic chopsticks for being plugged paper set are transmitted and counted, a counting unit.This is full-automatic
Hygienic chopsticks paper set packing machine can be only done the packaging of single double hygienic chopsticks, and one end of hygienic chopsticks still can expose outside paper bag, it is impossible to press
Certain amount packs hygienic chopsticks, is unfavorable for the transport of hygienic chopsticks.
A kind of new chopsticks packing machines of CN 203544415U, it includes body, chopsticks bucket, film frame, film, first
Lead film wheel, second lead film wheel, the first sealer cut-out wheel, the second sealer cut-out wheel, cutter, spring adjusting handle, finished product bucket, tooth
Wheel, approach switch, motor and push away chopsticks bar;The top of body is provided with chopsticks bucket, and film frame is provided with the right side of chopsticks bucket, thin
One end of film is wound in film frame, is pushed away chopsticks bar and is set film frame lower end, the other end of film is set through pushing away on the downside of chopsticks bar
Put between first leads film wheel and second leads film wheel, first leads film wheel and second leads the left lower that film wheel is arranged on chopsticks bucket,
Second, which leads film wheel, is arranged on the first front portion for leading film wheel, and second leads two spring adjusting handles are provided with front side of film wheel, and first
Sealer cut-out wheel and the second sealer cut-out wheel, which are arranged on first and lead film wheel and second, leads the left side of film wheel, and the second sealer cut-out wheel
The front side of the first sealer cut-out wheel is arranged on, the cut-out of the first sealer is taken turns and film is provided between the second sealer cut-out wheel, and second
Cutter is provided with sealer cut-out wheel, is provided with finished product bucket on the left of body, the top on the inside of body is provided with connection and leads film wheel
With the travelling gear of film-closing wheel, and gear is arranged on the lower part of the first sealer cut-out wheel, and the side of gear is provided with close to opening
Closing, be connected close to switch with body upper, motor is arranged on the centre of underpart, and under motor and the first sealer cut-out wheel
Portion's gear connection.Chopsticks packing machine discomfort combined paper set packaging chopsticks, and cannot be certain to being pressed again after single double package for chopsticks paper bags
Quantity is packed.
The content of the invention
The technical problem to be solved in the present invention is:Overcome the deficiencies of the prior art and provide a kind of simple in structure, user
Just, the fully automatic chopstick packing machine of continous way packing chopsticks.
The technical solution adopted by the present invention to solve the technical problems is:A kind of fully automatic chopstick packing machine, by following several
A unit is formed:
Chopsticks feed mechanism:Chopsticks are divided into single pair and are fed to paper set display platform;
Chopsticks paper sheath packaging system:The chopsticks of chopsticks feed mechanism feed are received, and dress is wrapped inside in chopsticks with paper set
Processing;
Chopsticks inner packing detection device:The chopsticks of chopsticks paper sheath packaging system transmission are detected, and detect underproof sample
Product are simultaneously rejected, and qualified chopsticks are sent to chopsticks collating unit;
Chopsticks collating unit:By the good chopsticks of inner packing by setting quantity proper alignment, including driving chain, arrangement frame,
Rack and baffle, the arrangement frame is fixed on driving chain, and can be rotated with driving chain, arranges the opening direction and biography of frame
The transmission direction of dynamic chain is consistent;The rear end of the arrangement frame is equipped with baffle;Infrared inductor is installed on the baffle;It is described
The side of driving chain is equipped with main driving wheel, its opposite side is equipped with from drive, the main driving wheel and passes through branch from drive
Strut is fixed in rack, and the main driving wheel is electrically connected with servomotor;In the infrared inductor, servomotor and control
The heart connects;
Chopsticks conveying mechanism:The chopsticks arranged on chopsticks collating unit are drawn, put into pile, and are pushed to outside chopsticks
Pack packing apparatus;
Chopsticks outer packing packing apparatus:By chopsticks by specification carry out outer packing packing, and the chopsticks that outsourcing is installed send to
On chopsticks lodging bench or conveyer belt;
Control centre:Arranged with chopsticks feed mechanism, chopsticks paper sheath packaging system, chopsticks inner packing detection device, chopsticks
Device, chopsticks conveying mechanism and chopsticks outer packing packing apparatus are electrically connected, and control their operating status.
Further, if the arrangement frame is made of dry plate arrangement board;The arrangement board is in " ㄥ " shape;The arrangement board is the bottom of by
Plate and side plate composition, bottom plate and side plate are integrally formed plate, and the junction of the bottom plate and side plate is equipped with arc angling;The bottom
2 or multiple mounting holes are offered on plate;The side that one end of the side plate is equipped with, the one end of the bottom plate away from side are equipped with
Bevel edge.
It is preferred that the side and side plate extending direction are in 120 ~ 150 ° of angle, chopsticks from the side of arrangement frame into
Enter and be placed on arrangement frame.The bevel edge and the angle that bottom plate extending direction is in 120 ~ 150 °.
Further, chopsticks collating unit further includes vertical limit device, and the vertical limit device includes cylinder, connection
Bar, transverse frame plate and pillar, the cylinder are set in one end of connecting rod, positioned at the upper right side of arrangement frame;The connecting rod is fixed
On transverse frame plate, the transverse frame plate is fixed on pillar, and can be rotated around pillar or be moved up and down on pillar.Vertical spacing fills
Put it is possible to prevente effectively from chopsticks encounter baffle there is a phenomenon where beat when entering arrangement board because inertia is moved on arrangement board.
Further, the chopsticks feed mechanism, including chopsticks lower hopper, discharge flapper, chopsticks thumb wheel, spring stay column, dial
Piece, rack and transmission chain, the left side of the chopsticks lower hopper are equipped with driving motor of applying one's chopsticks to the food, and motor of applying one's chopsticks to the food drives chopsticks through transmission belt
The shaft of sub- thumb wheel and plectrum;The discharge flapper is connected by hinge or shaft with chopsticks lower hopper, its bottom is equipped with
Expect the spring stay column of baffle connection, groove is equipped between discharge flapper and chopsticks lower hopper, easy to drive the installation of chopsticks thumb wheel
And allocate chopsticks in chopsticks lower hopper;Plectrum and front apron are additionally provided with the rack;Conveyer chain is equipped with below the plectrum
Bar;The transmission chain end is connected with chopsticks paper sheath packaging system.
Further, chopsticks paper sheath packaging system, including paper set display platform, the push plate of paper set, transverse elasticity column and the first jet
Mouth;The paper set push plate is fixed on paper by transverse elasticity column and covers in display platform;The paper set display platform and chopsticks feed mechanism
Junction be equipped with the first air nozzle, the front end of the gas outlet alignment paper set push plate of air nozzle;First air nozzle and first
Air pump connects;The paper set display platform end and chopsticks transmission band connection.
Further, the opposite rack in the paper set push plate front end is equipped with the first photoelectric detector, the first photoelectricity inspection
Survey device to be connected with control centre, paper set limiting plate is equipped with the right side of paper set push plate, the paper set limiting plate passes through rotating shaft and paper
Display platform connection is covered, the rotating shaft is connected with control centre;First air nozzle covers display platform horizontal direction with paper
15 ~ 45 ° of angles, the first air nozzle tilt down 5 ~ 10 ° and are installed in rack.
Further, chopsticks inner packing detection device, including the second air nozzle of the first air pump and at least one, second spray
Gas nozzle is installed on conveyer frames, and horizontal direction and conveyer frames are in 30 ~ 45 ° of angles, and inclining vertically downwards 5 ~ 10 °, its gas outlet
The center for the transmission line being aligned in the middle part of conveyer frames, the air nozzle are connected with the first air pump.
Further, the chopsticks inner packing detection device further includes the second photoelectric detector, the 3rd photoelectric detector and control
Center processed, second photoelectric detector and the 3rd photoelectric detector are installed on conveyer frames, positioned at the both sides of the second air nozzle,
Both length separated by a distance equal to chopsticks packing bag and adjacent chopsticks transmit the sum of spacing distance, the control centre and the
Two photoelectric detectors, the 3rd photoelectric detector are electrically connected.
Further, the chopsticks conveying mechanism includes suction disc, push rod and chopsticks display platform;The suction disc and the second air pump connect
Connect, be fixed on the first slide bar, and moved back and forth along the first slide bar, the chopsticks arranged on frame are drawn and move to chopsticks display platform
On;The push rod is connected with hydraulic stem, and the chopsticks in chopsticks display platform are pushed on chopsticks outer packing packing apparatus.
Further, the chopsticks outer packing packing apparatus includes packaging bag pressing plate, supporting rack, the 3rd air nozzle, rotation branch
Column, motor and transfer robot;One end of the packaging bag pressing plate is fixed among rack, and other end end is equipped with 2 the 3rd
Air nozzle;3rd air nozzle is connected with the second air pump, and support frame as described above includes the first for being separately fixed at rack both sides
Plate and the second frame plate, first frame plate and the second frame plate are separately fixed on swinging strut, and with swinging strut rotation and
Rotation, the swinging strut is driven by motor to be rotated;The transfer robot is fixed on the second slide bar, and left along the second slide bar
Move right, the chopsticks being pushed into packaging bag are sent on chopsticks lodging bench or conveyer belt.
Further, the first frame plate and the second frame plate are made of frame bottom plate, frame side plate, frame top plate and connecting plate, the frame
The front end of bottom plate and frame top plate is equipped with 30 ~ 45 ° of inclined-planes, and the junction at its middle part and inclined-plane and rear end is equipped with circular arc chamfering;It is described
Connecting plate which is provided with the fixed hole being connected with swinging strut with being fixedly connected in the middle part of frame bottom plate;First frame plate and the second frame
The rotation angle of plate is 90 °.
Further, opposite 3 ~ 15 ° of the centerline dip to packaging bag pressing plate of the 3rd air nozzle, easy to which packaging bag is blown
Open.
A kind of beneficial effect of fully automatic chopstick packing machine of the present invention:
1)It is simple in structure, it is easy to use, the movement of arrangement board is driven by driving chain, the lower proper alignment of dynamic puts chopsticks
Son, easy to continous way packing chopsticks;
2)Air nozzle can quickly reject the hollow paper set of chopsticks inner packing process and enter follow-up packing process, using light
Electro-detection, can accurately detect pack underproof chopsticks packing bag and chopsticks, improve efficiency and the conjunction of chopsticks packing
Lattice rate;
3)Arrangement board is in " ㄥ " shape, is removed easy to the absorption follow-up together of putting of chopsticks;One end of side plate sets side, just
Enter in chopsticks from one end of arrangement board in arrangement board, the mounting hole on its bottom plate, is fixed on driving chain easy to arrangement board;
4)Bidirectionally limited device is it is possible to prevente effectively from chopsticks are touched when entering arrangement board because inertia is moved on arrangement board
To baffle there is a phenomenon where beating, and then ensure chopsticks proper alignment on arrangement frame;
5)Baffle can prevent chopsticks from being removed from arrangement frame opposite side, and infrared inductor thereon can be detected on arrangement board
Whether chopsticks have been put, and control centre can also count the chopsticks on arrangement frame according to the signal that infrared inductor is fed back
Number;
6)Using the 3rd air nozzle and the supporting rack on swinging strut, full-automatic complete to chopsticks outsourcing is realized
The opening of pack and support, improve the efficiency of package for chopsticks, reduce the labor intensity of operating personnel.
Brief description of the drawings
Fig. 1-it is a kind of structure diagram of fully automatic chopstick packing machine of the present invention;
Fig. 2-it is the enlarged diagram of chopsticks feed mechanism and chopsticks paper sheath packaging system in Fig. 1;
Fig. 3-be Fig. 1 in chopsticks inner packing detection device enlarged diagram;
Fig. 4-be Fig. 1 in chopsticks collating unit enlarged diagram;
Fig. 5-be Fig. 4 in arrangement board structure diagram;
Fig. 6-be Fig. 1 in chopsticks conveying mechanism structure diagram;
Fig. 7-be Fig. 1 in chopsticks outer packing packing apparatus structure diagram;
Fig. 8-be Fig. 7 in the first frame plate structure diagram.
Embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
With reference to Fig. 1, a kind of fully automatic chopstick packing machine of the invention, is made of following unit:
Chopsticks feed mechanism 101:Chopsticks are divided into single pair and are fed to paper set display platform;
Chopsticks paper sheath packaging system 102:The chopsticks of 101 feed of chopsticks feed mechanism are received, and are carried out chopsticks with paper set
Inner packing processing;
Chopsticks inner packing detection device 103:The chopsticks of the transmission of chopsticks paper sheath packaging system 102 are detected, and detect not conforming to
Qualified chopsticks are sent to chopsticks collating unit 105 by the sample of lattice and rejecting;
Chopsticks collating unit 105:By the good chopsticks of inner packing by setting quantity proper alignment;
Chopsticks conveying mechanism 106:The chopsticks arranged on chopsticks collating unit 105 are drawn, put into pile, and are pushed to
Chopsticks outer packing packing apparatus 107;
Chopsticks outer packing packing apparatus 107:Chopsticks are subjected to outer packing packing by specification, and the chopsticks that outsourcing is installed are sent
To chopsticks lodging bench or conveyer belt.
Control centre 104:With chopsticks feed mechanism 101, chopsticks paper sheath packaging system 102, chopsticks inner packing detection device
103rd, chopsticks collating unit 105, chopsticks conveying mechanism 106 and chopsticks outer packing packing apparatus 107 are electrically connected, and control theirs
Operating status.
With reference to Fig. 2, the chopsticks feed mechanism 101, including chopsticks lower hopper 1, discharge flapper 2, chopsticks thumb wheel 4, spring
Stay column, plectrum 5,13 and first transmission chain of rack, the left side of the chopsticks lower hopper 1 are equipped with driving motor of applying one's chopsticks to the food, electricity of applying one's chopsticks to the food
Shaft of the machine through transmission belt driving chopsticks thumb wheel 4 and plectrum 5;The discharge flapper 2 passes through hinge or shaft and chopsticks lower hopper 1
Connection, its bottom are equipped with the spring stay column being connected with discharge flapper 2, groove are equipped between discharge flapper 2 and chopsticks lower hopper 1,
Easy to drive the installation of chopsticks thumb wheel 4 and allocate the chopsticks in chopsticks lower hopper 1;Plectrum 5 is additionally provided with the rack 13 with before
Baffle 3;The lower section of plectrum 5 is equipped with transmission chain;The first transmission chain end connects with chopsticks paper sheath packaging system 102
Connect.
With reference to Fig. 2, chopsticks paper sheath packaging system 102, including paper set display platform, the push plate 9 of paper set, transverse elasticity column 7 and the
One air nozzle 6;The paper set push plate 9 is fixed on paper by transverse elasticity column 7 and covers in display platform;The paper set display platform and chopsticks
The junction of feed mechanism 101 is equipped with the first air nozzle 6, the front end of the gas outlet alignment paper set push plate 9 of air nozzle;Described first
Air nozzle 6 is connected with the first air pump 12;The paper set display platform end and chopsticks transmission band connection.
The opposite rack 13 in 9 front end of paper set push plate is equipped with the first photoelectric detector 8, first photoelectric detector
8 are connected with control centre 104, and 9 right side of paper set push plate is equipped with paper set limiting plate 10, and the paper set limiting plate 10 passes through rotating shaft
11 are connected with paper set display platform, and the rotating shaft 11 is connected with control centre 104;First air nozzle 6 is put with paper set
Platform horizontal direction is in 15 ° of angles, and the first air nozzle 6 tilts down 10 ° and is installed in rack 13.
With reference to Fig. 3, chopsticks inner packing detection device 103, including the first air pump 12 and 1 the second air nozzle 17, described the
Two air nozzles 17 are installed on conveyer frames 16, and horizontal direction and conveyer frames 16 are in 30 ° of angles, and inclining vertically downwards 10 °, it goes out
The center of the transmission line 19 at 16 middle part of gas port alignment conveyer frames, second air nozzle 17 are connected with the first air pump 12.Described
The pipeline that two air nozzles 17 are connected with the first air pump 12 is equipped with wind-force regulating valve 14.
The chopsticks inner packing detection device 103 further includes the second photoelectric detector 15, the 3rd photoelectric detector 18 and control
Center 104 processed, 15 and the 3rd photoelectric detector 18 of the second photoelectric detector is installed on conveyer frames 16, positioned at the second jet
The both sides of mouth 17, both length separated by a distance equal to chopsticks packing bag transmit the sum of spacing distance with adjacent chopsticks, described
104 and second photoelectric detector 15 of control centre, the 3rd photoelectric detector 18 are electrically connected.One end of the transmission line 19 and chopsticks
The transmission band connection of inner packing device end, the other end are connected through the second transmission chain 22 with chopsticks collating unit 105;Transmission line
19 and second are equipped with press strip 21 between transmission chain 22, and one end of the press strip 21 is fixed on conveyer frames 16 by briquetting 20,
Its other end turns rich and is pressed against above transmission chain naturally, enters chopsticks collating unit in certain angle of inclination easy to chopsticks
In 105.
With reference to Fig. 4, chopsticks collating unit 105, including driving chain 26, arrangement frame, rack 13 and baffle 27, the arrangement
Frame is fixed on driving chain 26, and can be rotated with driving chain 26, arranges the opening direction of frame and the transmission of driving chain 26
Direction is consistent;The rear end of the arrangement frame is equipped with baffle 27;Infrared inductor 28 is installed on the baffle 27;The driving-chain
The side of bar 26 is equipped with main driving wheel 25, its opposite side is equipped with from drive 29, the main driving wheel 25 and logical from drive 29
Cross supporting rod 24 to be fixed in rack 13, the main driving wheel 25 is electrically connected with servomotor;The infrared inductor 28, servo
Motor is connected with control centre 104;
With reference to Fig. 5, if the arrangement frame is made of dry plate arrangement board 23;The arrangement board 23 is in " ㄥ " shape;The arrangement
Plate 23 is made of bottom plate 23-1 and side plate 23-5, and bottom plate 23-1 and side plate 23-5 are integrally formed plate, the bottom plate 23-1 and side
The junction of plate 23-5 is equipped with arc angling 23-3;2 mounting hole 23-2 are offered on the bottom plate 23-1;The side plate 23-5
The side 23-4 that is equipped with of one end, the described one end of bottom plate 23-1 away from side 23-4 is equipped with bevel edge 23-6.
The side 23-4 and the angle that side plate 23-5 extending directions are in 120 °, chopsticks enter from the side of arrangement frame
And it is placed on arrangement frame.The bevel edge 23-6 and the angle that bottom plate 23-1 extending directions are in 120 °.
Chopsticks collating unit 105 further includes vertical limit device, and the vertical limit device includes cylinder 30, connecting rod
31st, transverse frame plate 32 and pillar 33, the cylinder 30 are set in one end of connecting rod 31, positioned at the upper right side of arrangement frame;The company
Extension bar 31 is fixed on transverse frame plate 32, and the transverse frame plate 32 is fixed on pillar 33, and can be rotated around pillar 33 or in pillar 33
On move up and down.Vertical limit device is it is possible to prevente effectively from chopsticks are moved because of inertia when entering arrangement board 23 on arrangement board 23
And encounter baffle 27 there is a phenomenon where beat.
With reference to Fig. 6, the chopsticks conveying mechanism 106 includes suction disc 34, push rod 39 and chopsticks display platform;The suction disc 34 with
Second air pump 36 connects, and is fixed on by connecting rod 35 on the first slide bar 37, and is moved back and forth along the first slide bar 37, will arrange frame
On chopsticks draw and move in chopsticks display platform;The push rod 39 is connected with hydraulic stem 38, by the chopsticks in chopsticks display platform
Push on chopsticks outer packing packing apparatus 107;39 both sides of push rod are equipped with postive stop baffle 40, the right side of the postive stop baffle 40
End is equipped with snap-gauge 41.
With reference to Fig. 7, the chopsticks outer packing packing apparatus 107 includes packaging bag pressing plate 46, supporting rack, the 3rd air nozzle
47th, swinging strut 50, motor and transfer robot 43;One end of the packaging bag pressing plate 46 is fixed among rack 13, another
End end is equipped with 2 the 3rd air nozzles 47;3rd air nozzle 47 is connected with the second air pump 36, and support frame as described above includes difference
The first frame plate 44 and the second frame plate 45 of 13 both sides of rack are fixed on, 44 and second frame plate 45 of the first frame plate is separately fixed at
On swinging strut 50, and rotated with the rotation of swinging strut 50, the swinging strut 50 is driven by motor to be rotated;The transmission
Mechanical arm 43 is fixed on the second slide bar 42, and is moved left and right along the second slide bar 42, and the chopsticks being pushed into packaging bag are sent to
On chopsticks lodging bench or conveyer belt.
With reference to Fig. 8, the first frame plate 44 and the second frame plate 45 have frame bottom plate 44-6, frame side plate 44-4, frame top plate 44-7 and
Connecting plate 44-3 is formed, and the front end of frame bottom plate 44-6 and frame the top plate 44-7 is equipped with 45 ° of inclined-plane 44-5, its middle part and inclined-plane
The junction of 44-5 and rear end is equipped with circular arc chamfering 44-1.The connecting plate 44-3 is fixedly connected with frame bottom plate 44-6 middle parts, its
It is equipped with the fixed hole 44-2 being connected with swinging strut 50;The rotation angle of first frame plate 44 and the second frame plate 45 is 90 °.
Opposite 8 ° of the centerline dip to packaging bag pressing plate 46 of 3rd air nozzle 47, easy to which packaging bag is blown open.
A kind of operation principle and using method of fully automatic chopstick packing machine of the present invention:Chopsticks are stored in chopsticks lower hopper 1
It is interior, by adjusting the length of spring stay column, the blanking velocity of chopsticks in chopsticks lower hopper 1 can be adjusted, chopsticks are through being located at groove
The chopsticks thumb wheel 4 at place separate and under drop down onto on transmission chain, then after plectrum 5 sets right, communicated chain is sent to paper set and puts
At platform, meanwhile, paper set opens under the action of 6 air-flow of the first air nozzle, and paper set is inserted in from the centre that paper covers easy to chopsticks
Interior, when the first photoelectric detector 8 detects that bamboo chopsticks have been completely nested in paper set, then control centre 104 controls rotating shaft 11
Rotate, paper set limiting plate 10 is rotated by 90 °, parallel with paper set push plate 9, is treated that paper is sleeved under the self gravitation effect of hygienic chopsticks and is dropped down onto biography
Send and take, paper set limiting plate 10 inverts 90 °, vertical with paper set push plate 9;Correspondingly, the paper in paper set display platform is sleeved on horizontal bullet
Property column 7 under the action of move forward, complete chopsticks be automatically inserted into paper set.
Be inserted into paper set chopsticks enter conveyer frames 16 after, the air nozzle on conveyer frames 16, by transmission line 19
Jet, if being not loaded into chopsticks in chopsticks packing bag, its lighter weight, the air-flow that air nozzle comes out then can be by empty package for chopsticks
Bag blows off transmission line 19, can effectively prevent the chopsticks packing bag of sky from entering follow-up packing process, improve work efficiency.
The first photoelectric detector 8 and the second photoelectric detector 15 installed on conveyer frames 16, since both are separated by a distance
More than the length of chopsticks packing bag, the thing on transmission line 19 is detected when the first photoelectric detector 8 and the second photoelectric detector 15
When product are chopsticks or chopsticks packing bag or do not have article, then it is qualified to illustrate that chopsticks are inserted in chopsticks packing bag;When the first light
8 and second photoelectric detector 15 of photodetector detects the article on transmission line 19 when being respectively chopsticks and chopsticks packing bag, then
Controller can send chopsticks and be inserted in underproof prompting message or vigilant the tinkle of bells, and it is unqualified to reject packaging in time easy to staff
Product, improve the qualification rate that chopsticks in chopsticks packing process are packed.
Chopsticks are entered in arrangement board 23 by the second transmission chain 22 from the right side of arrangement frame, the baffle of 23 rear end of arrangement board
27 can prevent chopsticks from removing arrangement board 23 because of inertia, by rotating frame plate 32, make the cylinder 30 of the end of connecting rod 31
In the top of arrangement board 23, and it is in a certain angle with arrangement board 23, then upright position of the frame plate 32 on pillar 33 is adjusted, make circle
30 lower faces of cylinder are less than or equal to 10cm with a distance from arrangement board 23, can be with cylinder 30 when chopsticks are being beated on arrangement board 23
Collide, cylinder 30 can produce a vertical active force to chopsticks, prevent chopsticks from beating and jumping out arrangement board 23;Therefore, arrange
The vertical limit device in row frame upper right side can prevent chopsticks when entering arrangement board 23 because inertia is moved on arrangement board 23 and
Encounter baffle 27 to beat, and then ensure that the chopsticks that transmission device is sent on arrangement frame are neatly arranged in arrangement board 23
On;Meanwhile the infrared inductor 28 on baffle 27 will detect that the signal of chopsticks in place occurs to control centre 104, in control
The heart 104 starts servomotor, and servomotor drives main driving wheel 25 to rotate, and then drives chain to rotate, and arrangement frame turns with chain
Move and be moved to the left the distance of an arrangement board 23, lower a pair of chopsticks are sent to latter arrangement board 23 by transmission device, are repeated
Aforesaid operations, believe in place until chopsticks occur for the infrared inductor 28 of whole or continuously arranged specified quantities on baffle 27
Number to control centre 104, control centre 104 closes servomotor, and chain stops operating, and the chopsticks arranged on frame can pass through suction
Take device uniformly to draw and leave arrangement frame, and then realize the operation put to chopsticks serialization, dynamic arrangement.
When the chopsticks arranged on arrangement frame reach setting quantity, control centre 104 starts motor drive link 35 and drives
Suction disc 34 moves down(I.e. to arrangement frame movement), the second air pump 36 starts, and 34 bottom of suction disc is produced negative pressure, then suction disc 34
Chopsticks are drawn from arrangement frame, then along the first slide bar 37 backward(Frame is arranged to chopsticks display platform from chopsticks)It is mobile, when
When moving to above chopsticks display platform, connecting rod 35 moves down, and then the second air pump 36 is closed, and the chopsticks of 34 bottom of suction disc are placed in
In chopsticks display platform, aforesaid operations are repeated for several times(For example, the chopsticks number that single suction disc 34 is drawn is 10 pairs, the specification of outer packing
For 100 pairs/bag, then number of repetition is 10 times), until the quantity of chopsticks in chopsticks display platform reaches the quantity that outer packing specifies
When, control centre 104 starts hydraulic device, and hydraulic stem 38 drives push rod 39 to move right, and push rod 39 is by chopsticks in postive stop baffle
Moved to right between 40, and chopsticks outer packing packing apparatus 107 is entered by snap-gauge 41.
The side that the packaging bag 48 of chopsticks outer packing is open is depressed into the lower section of packaging bag pressing plate 46, and the 3rd air nozzle 47
In in 48 open side edges of packaging bag, control starts the second air pump 36, the 3rd air nozzle 47 injection gas of the lower section of packaging bag pressing plate 46
Body can blow packaging bag 48 open, and then, motor driving swinging strut 50 rotates, and drives supporting rack to be rotated by 90 °, the first frame plate 44
Frame side plate 44-4 with 45 front end of the second frame plate and end in contact before packaging bag 48, packaging bag 48 is strutted, is so easy to push rod 39
The chopsticks arranged push-in packaging bag 48 is subjected to subpackage packaging from the first frame plate 44 and 45 rear end of the second frame plate, then passes through movement
Packaged chopsticks are pushed on lodging bench 49 by transfer robot 43, and then, motor driving swinging strut 50 inverts, and drives support
Frame inverts 90 °, and the 3rd air nozzle 47 blowing gas again, repeats aforesaid operations, you can circulation complete packaging bag 48 separate and
Support, realizes the full-automatic paper set encapsulation for completing chopsticks and outer packing packing process.
A kind of fully automatic chopstick packing machine of the present invention, between adjacent chopsticks in the length of chopsticks and transmission line 19
Gauge is separated by a distance from 15 and the 3rd photoelectric detector 18 of, second photoelectric detector can also be 25cm, 26cm,
27.5cm or 30cm;When setting multiple second air nozzles 17, the spacing distance between the second adjacent air nozzle 17 can also be
27cm, 28cm or 29cm;According to the material of chopsticks packing bag(Such as papery and plastics)It is different with length, second air nozzle 17
The pressure of the air-flow of ejection can also be 0.3m/s, 0.4m/s or 0.6m/s;According to the structure of chopsticks packing inside bag, the side
The angle of 23-4 and side plate 23-5 extending directions can also be in 130 °, 135 °, 140 ° or 150 °;According to infrared induction on baffle 27
The installation site of device 28, the angle of the bevel edge 23-6 and bottom plate 23-1 extending directions can also be in 130 °, 135 °, 140 ° or
150 °, so as to the accurate detection of infrared inductor 28;According to the clipping room of the first frame plate 44 and the second frame plate 45 away from and subpackage
The quantity of chopsticks is packed, the front end of the frame bottom plate 44-6 and top plate are also provided with 35 °, 40 ° or 45 ° of inclined-plane 44-5;Institute
State 47 opposite 3 °, 8 °, 10 °, 12 ° or 15 ° of the centerline dip to packaging bag pressing plate 46 of the 3rd air nozzle;Above technical characteristic
Change, those skilled in the art is appreciated that and is implemented by word description, therefore is no longer separately illustrated as attached drawing.
Claims (10)
1. a kind of fully automatic chopstick packing machine, it is characterised in that be made of following unit:
Chopsticks feed mechanism:Chopsticks are divided into single pair and are fed to paper set display platform;
Chopsticks paper sheath packaging system:The chopsticks of chopsticks feed mechanism feed are received, and dress is wrapped inside in chopsticks with paper set and is handled;
Chopsticks inner packing detection device:The chopsticks of chopsticks paper sheath packaging system transmission are detected, and detect underproof sample simultaneously
Reject, qualified chopsticks are sent to chopsticks collating unit;
Chopsticks collating unit:By the good chopsticks of inner packing by setting quantity proper alignment, including driving chain, arrangement frame, rack
And baffle, the arrangement frame is fixed on driving chain, and can be rotated with driving chain, arranges the opening direction and driving-chain of frame
The transmission direction of bar is consistent;The rear end of the arrangement frame is equipped with baffle;Infrared inductor is installed on the baffle;The transmission
The side of chain is equipped with main driving wheel, its opposite side is equipped with from drive, the main driving wheel and passes through supporting rod from drive
It is fixed in rack, the main driving wheel is electrically connected with servomotor;The infrared inductor, servomotor and control centre connect
Connect;
Chopsticks conveying mechanism:The chopsticks arranged on chopsticks collating unit are drawn, put into pile, and push to chopsticks outer packing
Packing apparatus;
Chopsticks outer packing packing apparatus:Chopsticks are subjected to outer packing packing by specification, and the chopsticks that outsourcing is installed are sent to chopsticks
On lodging bench or conveyer belt;
Control centre:With chopsticks feed mechanism, chopsticks paper sheath packaging system, chopsticks inner packing detection device, chopsticks collating unit,
Chopsticks conveying mechanism and chopsticks outer packing packing apparatus are electrically connected, and control their operating status.
2. fully automatic chopstick packing machine as claimed in claim 1, it is characterised in that if the arrangement frame is by dry plate arrangement board group
Into;The arrangement board is in " ㄥ " shape;The arrangement board is made of bottom plate and side plate, and bottom plate and side plate are integrally formed plate, described
The junction of bottom plate and side plate is equipped with arc angling;2 or multiple mounting holes are offered on the bottom plate;One end of the side plate
The side being equipped with, the one end of the bottom plate away from side are equipped with bevel edge.
3. fully automatic chopstick packing machine as claimed in claim 2, it is characterised in that the side and side plate extending direction in 120 ~
150 ° of angle, chopsticks enter from the side of arrangement frame and are placed on arrangement frame;The bevel edge and bottom plate extending direction
In 120 ~ 150 ° of angle.
4. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that chopsticks collating unit further includes perpendicular
To limiting device, the vertical limit device includes cylinder, connecting rod, transverse frame plate and pillar, and the cylinder is set in connecting rod
One end, positioned at arrangement frame upper right side;The connecting rod is fixed on transverse frame plate, and the transverse frame plate is fixed on pillar, and
It can rotate around pillar or be moved up and down on pillar.
5. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that the chopsticks feed mechanism, bag
Chopsticks lower hopper, discharge flapper, chopsticks thumb wheel, spring stay column, plectrum, rack and transmission chain are included, the chopsticks lower hopper
Left side is equipped with driving motor of applying one's chopsticks to the food, and motor of applying one's chopsticks to the food drives the shaft of chopsticks thumb wheel and plectrum through transmission belt;The discharge flapper leads to
Cross hinge or shaft to be connected with chopsticks lower hopper, its bottom is equipped with the spring stay column being connected with discharge flapper, discharge flapper and chopsticks
Groove is equipped between sub- lower hopper, easy to drive the installation of chopsticks thumb wheel and allocate the chopsticks in chopsticks lower hopper;The rack
On be additionally provided with plectrum and front apron;Transmission chain is equipped with below the plectrum;The transmission chain end is encapsulated with chopsticks paper sheath
Device connects.
6. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that the chopsticks paper sheath encapsulation dress
Put, including paper set display platform, the push plate of paper set, transverse elasticity column and the first air nozzle;The paper set push plate passes through transverse elasticity column
It is fixed in paper set display platform;The junction of the paper set display platform and chopsticks feed mechanism is equipped with the first air nozzle, air nozzle
Gas outlet alignment paper set push plate front end;First air nozzle is connected with the first air pump;Paper set display platform end with
Chopsticks transmit band connection.
7. fully automatic chopstick packing machine as claimed in claim 6, it is characterised in that in the opposite rack in the paper set push plate front end
Equipped with the first photoelectric detector, first photoelectric detector is connected with control centre, and it is spacing to be equipped with paper set on the right side of paper set push plate
Plate, the paper set limiting plate cover display platform with paper by rotating shaft and are connected, and the rotating shaft is connected with control centre;It is described
First air nozzle is in 15 ~ 45 ° of angles with paper set display platform horizontal direction, and the first air nozzle tilts down 5 ~ 10 ° and is installed on rack
On.
8. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that chopsticks inner packing detection device,
Including the second air nozzle of the first air pump and at least one, second air nozzle is installed on conveyer frames, horizontal direction and conveyer frames
In 30 ~ 45 ° of angles, and inclining vertically downwards 5 ~ 10 °, the center of the transmission line in the middle part of its gas outlet alignment conveyer frames, the spray
Gas nozzle is connected with the first air pump;Further include the second photoelectric detector, the 3rd photoelectric detector and control centre, second photoelectricity
Detector and the 3rd photoelectric detector are installed on conveyer frames, and positioned at the both sides of the second air nozzle, both are separated by a distance to be equal to
The length of chopsticks packing bag transmits the sum of spacing distance, the control centre and the second photoelectric detector, the 3rd with adjacent chopsticks
Photoelectric detector is electrically connected.
9. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that the chopsticks conveying mechanism includes
Suction disc, push rod and chopsticks display platform;The suction disc is connected with the second air pump, is fixed on the first slide bar, and along before the first slide bar
After move, the chopsticks arranged on frame are drawn and are moved in chopsticks display platform;The push rod is connected with hydraulic stem, and chopsticks are put
Chopsticks on platform are pushed on chopsticks outer packing packing apparatus.
10. such as any one of the claim 1 ~ 3 fully automatic chopstick packing machine, it is characterised in that the chopsticks outer packing packing
Device includes packaging bag pressing plate, supporting rack, the 3rd air nozzle, swinging strut, motor and transfer robot;The packaging bag pressing plate
One end be fixed among rack, other end end is equipped with 2 the 3rd air nozzles;3rd air nozzle and the second air pump connect
Logical, support frame as described above includes the first frame plate and the second frame plate for being separately fixed at rack both sides, first frame plate and the second frame
Plate is separately fixed on swinging strut, and is rotated with the rotation of swinging strut, and the swinging strut is driven by motor to be rotated;Institute
State transfer robot to be fixed on the second slide bar, and moved left and right along the second slide bar, the chopsticks being pushed into packaging bag are sent to
On chopsticks lodging bench or conveyer belt;First frame plate and the second frame plate have frame bottom plate, frame side plate, frame top plate and connecting plate group
Into the front end of the frame bottom plate and frame top plate is equipped with 30 ~ 45 ° of inclined-planes, and the junction at its middle part and inclined-plane and rear end is equipped with circular arc
Chamfering;The connecting plate which is provided with the fixed hole being connected with swinging strut with being fixedly connected in the middle part of frame bottom plate;First frame plate
Rotation angle with the second frame plate is 90 °;Opposite 3 ~ 15 ° of the centerline dip to packaging bag pressing plate of 3rd air nozzle, just
Blown open in by packaging bag.
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CN110697145A (en) * | 2019-11-07 | 2020-01-17 | 浙江聚新自动化设备有限公司 | Chopstick face recognition inserting method |
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CN112591423A (en) * | 2020-12-11 | 2021-04-02 | 新邵县四杰竹业发展有限公司 | Double-arrangement device for producing bamboo chopsticks |
KR102464376B1 (en) * | 2022-07-08 | 2022-11-09 | 주식회사 바이엠텍 | Automatic packaging apparatus for spoons and chopsticks |
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Address after: Room 101, Building 1, No. 301 Lijiang Avenue, Langli Street, Changsha County, Hunan Province, 410100 Patentee after: Changsha Shitong Life Technology Co.,Ltd. Country or region after: China Address before: 410100 No.1, Xinjie, Langli Town, Changsha County, Changsha City, Hunan Province Patentee before: CHANGSHA SINOTONG PPC Co.,Ltd. Country or region before: China |