CN105688728A - Intelligent tubular oppositely-opened type stirring machine - Google Patents
Intelligent tubular oppositely-opened type stirring machine Download PDFInfo
- Publication number
- CN105688728A CN105688728A CN201610032932.3A CN201610032932A CN105688728A CN 105688728 A CN105688728 A CN 105688728A CN 201610032932 A CN201610032932 A CN 201610032932A CN 105688728 A CN105688728 A CN 105688728A
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- CN
- China
- Prior art keywords
- stirring pipe
- stage stirring
- grades
- level
- stage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/85—Mixing plants with mixing receptacles or mixing tools that can be indexed into different working positions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/81—Forming mixtures with changing ratios or gradients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/831—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices using one or more pump or other dispensing mechanisms for feeding the flows in predetermined proportion, e.g. one of the pumps being driven by one of the flows
- B01F35/8311—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices using one or more pump or other dispensing mechanisms for feeding the flows in predetermined proportion, e.g. one of the pumps being driven by one of the flows with means for controlling the motor driving the pumps or the other dispensing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/833—Flow control by valves, e.g. opening intermittently
- B01F35/8331—Flow control by valves, e.g. opening intermittently the flow of one component operating the actuator of the valve, e.g. by deforming a membrane which operates de valve actuator
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses an intelligent tubular oppositely-opened type stirring machine which comprises a base, a multi-stage stirring pipe device and an air compressor.The multi-stage stirring pipe device is composed of a first-stage stirring pipe device body and a second-stage stirring pipe device body.The first-stage stirring pipe device body comprises a first-stage stirring pipe.The rear end of the first-stage stirring pipe is connected with a speed reduction electric motor through an elastic coupler.The first-stage stirring pipe is fixed to the base and communicated with a high-position bin.The second-stage stirring pipe device body comprises a second-stage stirring pipe.The second-stage stirring pipe is connected with the speed reduction electric motor through an elastic coupler.The discharge port of the first-stage stirring pipe is communicated with the feed port of the second-stage stirring pipe.Binder feeding systems are arranged on the first-stage stirring pipe and the second-stage stirring pipe respectively.Spiral blades are arranged in the first-stage stirring pipe and the second-stage stirring pipe respectively.A PLC electric appliance control cabinet is arranged on the base.The intelligent tubular oppositely-opened type stirring machine is reasonable in design and arrangement, the dry-to-wet ratio of clinker can be designed according to temperature differences of seasons and the humidity of air, and the amounts of dry materials, water and binder are arranged according to the proportion.
Description
Technical field
The present invention relates to mixing plant technical field, particularly belong to Intelligent tubular opposite opened blender。
Background technology
The machinery mixing and stirring half-dried scattered type material used by civic building enterprise or Foundry Production enterprise general is vertical or horizontal mixer and Mixing Machine, must be machine one dosage during this type of mechanical work, and stage operation exists automaticity low, and yield poorly inferior shortcoming。Water and binding agent with the general dispensing of the experience of workman, are extremely difficult to designed humidity entirely。
Summary of the invention
For the problems referred to above; having it is an object of the invention to provide Intelligent tubular opposite opened blender, layout is reasonable, and blender can according to the humidity of seasonal temperature difference and air; design the psychrometric ratio of grog; by the proportional quantity making a gesture of measuring setting dry material, water and binding agent, it is programmed into PLC control system; realize one-key start; intelligentized control method, and be provided with the restriction protection of work display fully and ensure display, reliable operation is also easy to operation, maintenance。
The technical solution used in the present invention is as follows:
Intelligent tubular opposite opened blender, including base, Multi-stage stirring pipe device and air compressor, described Multi-stage stirring pipe device is made up of one-level stirring pipe device and two grades of stirring pipe devices, one-level stirring pipe device includes one-level stirring pipe, one-level stirring pipe rear end connects decelerator by yielding coupling, one-level stirring pipe is fixed on base, one-level stirring pipe connects high hopper, two grades of described stirring pipe devices include two grades of stirring pipe, two grades of stirring pipe connect decelerator by yielding coupling, described one-level stirring pipe discharging opening and two grades of stirring pipe charging aperture connections, one-level stirring pipe and two grades of stirring pipe are equipped with binding agent feeding system, inside is equipped with helical blade, described base is provided with PLC electric control cabinet。
Described one-level stirring pipe and high hopper connectivity part are provided with firm gas movable valve and control。
The described helical blade in two grades of stirring pipe is provided with adjustable blade in discharge end。
Described one-level stirring pipe and base, one-level stirring pipe discharging opening link each through pivoting support with two grades of stirring pipe charging apertures。
Compared with the prior art, beneficial effects of the present invention is as follows:
Blender of the present invention can according to the humidity of seasonal temperature difference and air; design the psychrometric ratio of grog; by making a gesture of measuring setting dry material; the proportional quantity of water and binding agent; it is programmed into PLC control system, it is achieved one-key start, intelligentized control method; and be provided with the restriction protection of work display fully and ensure display, reliable operation is also easy to operation, maintenance；The Multi-stage stirring radius of gyration can be designed big；One group of donkey pump can be installed additional, i.e. the binding agent of available water and different model or the different ration different material of stirring of the binding agent of same form according to customer requirement, so that a tractor serves several purposes, more economically；Binding agent feed system have employed single-screw (single screw) pump and the Level meter of advanced person；Stir, effectively ensure quality and the ratio of briquetting of grog；Opposite opened tubular design, it is simple to the cleaning of stirring wall and blade and the adjustment of blade；New and old material proportional controller can be set in import department, can accurately control new marine store load and ratio, fill part and solve the recycling of old material。
Accompanying drawing explanation
Fig. 1 is the structural representation of invention。
Detailed description of the invention
Referring to accompanying drawing, Intelligent tubular opposite opened blender, including base 1, Multi-stage stirring pipe device and air compressor 2, described Multi-stage stirring pipe device is made up of one-level stirring pipe device and two grades of stirring pipe devices, one-level stirring pipe device includes one-level stirring pipe 3, one-level stirring pipe 3 rear end connects decelerator 5 by yielding coupling 4, one-level stirring pipe 3 is fixed on base 1, one-level stirring pipe 3 connects high hopper 6, two grades of described stirring pipe devices include two grades of stirring pipe 7, two grades of stirring pipe 7 connect decelerator 5 by yielding coupling 2, described one-level stirring pipe discharging opening and two grades of stirring pipe charging aperture connections, one-level stirring pipe and two grades of stirring pipe are equipped with binding agent feeding system 8, inside is equipped with helical blade 9, described base is provided with PLC electric control cabinet 10, one-level stirring pipe 3 and high hopper 6 connectivity part are provided with firm gas movable valve 11 and control, helical blade in two grades of stirring pipe is provided with adjustable blade 12 in discharge end, one-level stirring pipe and base, one-level stirring pipe discharging opening links each through pivoting support with two grades of stirring pipe charging apertures, dry 13 enters into one-level stirring pipe 1 from high hopper 6。
One-level stirring pipe: reducing motor drives shaft to rotate through yielding coupling, charging aperture the material quantitatively entered is fed forward through helical blade, controls valve place from the near-end stirring tube wall stage casing and adds binding agent, stir premix through vanelets。Two grades of stirring pipe: driven shaft to rotate by motor cabinet yielding coupling, are sent into the material with binding agent by one-level stirring pipe and are fed forward to stage casing through helical blade, control valve from near-end and add all the other binding agents entrance batch mixing segment。The vanelets of batch mixing segment is adjustable, i.e. adjustable blade and stir the gap of tube wall and strengthen to compensate the gap caused because of abrasion, and adjustable blade and axis are different angles again, make the direction of motion of material and speed be varied from。Thus the interspersed ability strengthened between material reaches more preferably mixing effect。
Adhesive system: by single-screw (single screw) pump (or gear pump etc.), near-end controls valve liquid level proximity switch and piping composition；Single-screw (single screw) pump: this pump is elastic continuous sealing pump, and flow pulsation is little, and flow is directly proportional to rotating speed。Gear pump: this pump is constant flow formula low pressure gear pump, its volumetric efficiency is high, reliable operation。Near-end controls valve: have cylinder to drive rubber valve plate to realize the opening and closing of binding agent operating valve。When stopping stirring, when closing operating valve, one-way valve opens, the binding agent in output duct is blown off, and in working chamber and input channel, is still full of binding agent, line loss is reduced to bottom line, thus upper once stir time, binding agent can add immediately。
Air-path control system: be made up of reversal valve cylinder, piping, it is achieved to rotary braking, near-end controls valve, alignment pin, the control of the parts such as discharging flashboard。
Electric control system and electrical principle, blender is the visual plant of production line, and the material (or pure old material or dew material or the new and old material in all proportions) water with corresponding weight or binding agent and dual-component binder are carried out being mixed and stirred for producing after uniformly by this machine。The electrical load of blender is mainly automatically controlled motor, next to that automatically controlled air valve。System is provided with isolating transformer, in order to improve the quality index controlling power supply。System have employed the programmable controller (PLC machine) of advanced person, system without deaerator, by the main signal making device (each button, knob and position detection of electrons switch etc.) send, after being scanned by PLC machine, just define logic and the time electrical equipment control (namely being achieved the control of user program by the function of PLC machine) of blender。
Using operation premise as OLC machine of the normal condition (namely each protection switch is in normal position) of each motor and the closed position of stirring cage in system。When blender is in operation the abnormal emergency of generation, also manually can stopping the operation of PLC machine immediately, the operation of blender is also provided with the chain link of this machine bin level。System is provided with display, the imitation screen of blender running status and part abnormality。
The electrical control of blender can be divided into automatically and single action two parts。
Automatically controlling: what is called automatically controls, namely under this kind controls, blender will run normally by the requirement of production technology。
It is intended to realize automatically running, it is necessary to possess following condition: the protection switch of (a) each motor is in normal condition, and emergency stop switch is in make position；B () stirring pipe is in tight closed position；C () blender hopper has required material kind doses；D () has water or binding agent；E () closes the various on and off switch of blender；F () is put " automatic single action " and is rotated and automated location。
When above all conditions are provided simultaneously with, as long as pressing " blender is opened " button, then blender just work automatically。
Making blender out of service, press " blender stops " button, after pressing this button, except operating electrical equipment and device, display lamp time delay except stirring cage motor and correspondence stop first, other is out of service immediately；Second firming agent, binding agent exhaust-valve by transitory motions, carry out pipeline evacuation。
(2) single action controls: so-called single action controls, and namely under this kind controls, each monomer of blender can run alone。
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described。Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within the claimed scope of the invention。Claimed scope is defined by appending claims and equivalent thereof。
Claims (4)
1. Intelligent tubular opposite opened blender, including base, Multi-stage stirring pipe device and air compressor, it is characterized in that: described Multi-stage stirring pipe device is made up of one-level stirring pipe device and two grades of stirring pipe devices, one-level stirring pipe device includes one-level stirring pipe, one-level stirring pipe rear end connects decelerator by yielding coupling, one-level stirring pipe is fixed on base, one-level stirring pipe connects high hopper, two grades of described stirring pipe devices include two grades of stirring pipe, two grades of stirring pipe connect decelerator by yielding coupling, described one-level stirring pipe discharging opening and two grades of stirring pipe charging aperture connections, one-level stirring pipe and two grades of stirring pipe are equipped with binding agent feeding system, inside is equipped with helical blade, described base is provided with PLC electric control cabinet。
2. Intelligent tubular opposite opened blender according to claim 1, it is characterised in that: described one-level stirring pipe and high hopper connectivity part are provided with firm gas movable valve and control。
3. Intelligent tubular opposite opened blender according to claim 1, it is characterised in that: the described helical blade in two grades of stirring pipe is provided with adjustable blade in discharge end。
4. Intelligent tubular opposite opened blender according to claim 1, it is characterised in that: described one-level stirring pipe and base, one-level stirring pipe discharging opening link each through pivoting support with two grades of stirring pipe charging apertures。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610032932.3A CN105688728A (en) | 2016-01-18 | 2016-01-18 | Intelligent tubular oppositely-opened type stirring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610032932.3A CN105688728A (en) | 2016-01-18 | 2016-01-18 | Intelligent tubular oppositely-opened type stirring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105688728A true CN105688728A (en) | 2016-06-22 |
Family
ID=56226557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610032932.3A Pending CN105688728A (en) | 2016-01-18 | 2016-01-18 | Intelligent tubular oppositely-opened type stirring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105688728A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985255A (en) * | 2017-05-15 | 2017-07-28 | 中南林业科技大学 | Agricultural industrial wood waste base inorganic compounding material walks level size applicator and glue applying method |
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| US2650804A (en) * | 1950-09-13 | 1953-09-01 | Marco Company Inc | Machine and process for producing latex foam continuously |
| DE963688C (en) * | 1951-11-01 | 1957-05-09 | Hermann Heim Dipl Ing | Device for handling viscous, doughy, gritty or fibrous masses |
| CN1303887A (en) * | 1999-12-21 | 2001-07-18 | 通用电气公司 | Process for continuously producing composition of siloxanes |
| CN200978257Y (en) * | 2006-12-04 | 2007-11-21 | 天津创业环保股份有限公司 | Mixing and stirring device |
| CN202343116U (en) * | 2011-11-25 | 2012-07-25 | 杭州波欣工程机械有限公司 | High-wearing spiral mixer |
| CN203750442U (en) * | 2014-03-06 | 2014-08-06 | 黄河科技学院 | Three-layer combined hardening and tempering device |
| EP2835185A1 (en) * | 2013-08-09 | 2015-02-11 | de la Fuente Munoz, Javier | System for the processing of organic waste and products |
| CN104587864A (en) * | 2015-01-09 | 2015-05-06 | 长兴明晟冶金炉料有限公司 | Metallurgical material stirring device |
| CN204656375U (en) * | 2015-06-05 | 2015-09-23 | 杭州波欣工程机械有限公司 | Spiral agitator |
| CN204799137U (en) * | 2015-06-02 | 2015-11-25 | 李凯 | Horizontal mixer |
-
2016
- 2016-01-18 CN CN201610032932.3A patent/CN105688728A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2650804A (en) * | 1950-09-13 | 1953-09-01 | Marco Company Inc | Machine and process for producing latex foam continuously |
| DE963688C (en) * | 1951-11-01 | 1957-05-09 | Hermann Heim Dipl Ing | Device for handling viscous, doughy, gritty or fibrous masses |
| CN1303887A (en) * | 1999-12-21 | 2001-07-18 | 通用电气公司 | Process for continuously producing composition of siloxanes |
| CN200978257Y (en) * | 2006-12-04 | 2007-11-21 | 天津创业环保股份有限公司 | Mixing and stirring device |
| CN202343116U (en) * | 2011-11-25 | 2012-07-25 | 杭州波欣工程机械有限公司 | High-wearing spiral mixer |
| EP2835185A1 (en) * | 2013-08-09 | 2015-02-11 | de la Fuente Munoz, Javier | System for the processing of organic waste and products |
| CN203750442U (en) * | 2014-03-06 | 2014-08-06 | 黄河科技学院 | Three-layer combined hardening and tempering device |
| CN104587864A (en) * | 2015-01-09 | 2015-05-06 | 长兴明晟冶金炉料有限公司 | Metallurgical material stirring device |
| CN204799137U (en) * | 2015-06-02 | 2015-11-25 | 李凯 | Horizontal mixer |
| CN204656375U (en) * | 2015-06-05 | 2015-09-23 | 杭州波欣工程机械有限公司 | Spiral agitator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985255A (en) * | 2017-05-15 | 2017-07-28 | 中南林业科技大学 | Agricultural industrial wood waste base inorganic compounding material walks level size applicator and glue applying method |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160622 |
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| RJ01 | Rejection of invention patent application after publication |