CN105675501A - Fluid component analyzer and detection channel arrangement method thereof - Google Patents
Fluid component analyzer and detection channel arrangement method thereof Download PDFInfo
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- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
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- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
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Abstract
本发明涉及一种流体组分分析仪及其探测通道布置方法,它包括一上位机、一控制系统、一光源模块、一光学探头和若干探测器,其中,光学探头包括若干探测通道,且探测通道和探测器一一对应;上位机供用户输入控制指令,并将控制指令发送给控制系统,控制系统接收控制指令并驱动光源模块发光,光源模块将所发的光经光学探头发送到待测流体表面,光在待测流体表面发生反射并经各探测通道发送到探测器,探测器将探测到的反射光强信号通过控制系统发送到上位机,上位机将各探测器探测到的光强值与标准库进行对比,进而确定待测流体的组分及比例。本发明能够快速实时确定流体中各组分所占比例。
The present invention relates to a fluid component analyzer and a method for arranging detection channels thereof, which includes a host computer, a control system, a light source module, an optical probe and several detectors, wherein the optical probe includes several detection channels, and The channels correspond to the detectors one by one; the host computer is for the user to input control commands and send the control commands to the control system, the control system receives the control commands and drives the light source module to emit light, and the light source module sends the emitted light through the optical probe to the On the surface of the fluid, the light is reflected on the surface of the fluid to be tested and sent to the detector through each detection channel. The value is compared with the standard library to determine the composition and ratio of the fluid to be tested. The invention can quickly and real-time determine the proportion of each component in the fluid.
Description
技术领域technical field
本发明涉及油气资源勘探和采集领域,特别是涉及一种流体组分分析仪及其探测通道布置方法。The invention relates to the field of exploration and collection of oil and gas resources, in particular to a fluid component analyzer and a detection channel arrangement method thereof.
背景技术Background technique
在进行油气勘探开发过程中,底层测试仪器需要测量井下流体的各种参数,例如流体流速、流体组分等,并根据测量参数实现流体采样过程的最优化,其中,测量流体组分即确定流体中的油气比参数,而油气比参数定义为流体中一段时间内的油、水和气体的相对比例。目前,一般通过采样测量油气比参数,该种测量方式不但无法实现快速实时测量,而且测量周期长,测量操作繁琐。In the process of oil and gas exploration and development, bottom testing instruments need to measure various parameters of downhole fluid, such as fluid velocity, fluid composition, etc., and optimize the fluid sampling process according to the measured parameters. The oil-gas ratio parameter in , and the oil-gas ratio parameter is defined as the relative proportion of oil, water and gas in the fluid over a period of time. At present, oil-gas ratio parameters are generally measured by sampling. This measurement method not only cannot achieve fast and real-time measurement, but also has a long measurement cycle and cumbersome measurement operations.
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种流体组分分析仪及其探测通道布置方法,能够快速实时确定流体中各组分所占比例。In view of the above problems, the object of the present invention is to provide a fluid component analyzer and a method for arranging detection channels thereof, which can quickly and real-time determine the proportion of each component in the fluid.
为实现上述技术目的,本发明采取以下技术方案:一种流体组分分析仪,它包括一上位机、一控制系统、一光源模块、一光学探头和若干探测器,其中,所述光学探头包括若干探测通道,且所述探测通道和探测器一一对应;所述上位机供用户输入控制指令,并将控制指令发送给所述控制系统,所述控制系统接收控制指令并驱动所述光源模块发光,所述光源模块将所发的光经所述光学探头发送到待测流体表面,光在待测流体表面发生反射并经各探测通道发送到所述探测器,所述探测器将探测到的反射光强信号通过所述控制系统发送到所述上位机,所述上位机将各所述探测器探测到的光强值与标准库进行对比,进而确定待测流体的组分及比例。In order to achieve the above-mentioned technical purpose, the present invention adopts the following technical solutions: a fluid component analyzer, which includes a host computer, a control system, a light source module, an optical probe and several detectors, wherein the optical probe includes Several detection channels, and the detection channels correspond to the detectors one by one; the host computer allows the user to input control commands, and sends the control commands to the control system, and the control system receives the control commands and drives the light source module emit light, the light source module sends the emitted light to the surface of the fluid to be tested through the optical probe, the light is reflected on the surface of the fluid to be tested and sent to the detector through each detection channel, and the detector will detect The reflected light intensity signal is sent to the host computer through the control system, and the host computer compares the light intensity values detected by each detector with the standard library, and then determines the composition and proportion of the fluid to be tested.
所述控制系统内设置一调制模块、一数字锁相放大器和一光强归一化模块;所述调制模块接收所述上位机的控制指令后产生调制信号,并将调制信号发送到一光源驱动电路,所述光源驱动电路接收调制信号驱动所述光源模块发光,所述光源模块所发的光强信号通过一光强探测器监测,所述光强探测器将其监测到的光强信号发送到所述数字锁相放大器,所述数字锁相放大器接收光强信号,同时接收各所述探测器探测到的反射光强信号,所述数字锁相放大器采用与所述调制模块的调制信号相同的信号作为参考信号,对所述光强探测器监测到的光强信号和各所述探测器探测到的反射光强信号进行相敏解调后发送到所述光强归一化模块,所述光强归一化模块对各所述探测器探测到的反射光强信号进行归一化后发送到所述上位机。A modulation module, a digital lock-in amplifier and a light intensity normalization module are set in the control system; the modulation module generates a modulation signal after receiving the control command from the host computer, and sends the modulation signal to a light source driver circuit, the light source driving circuit receives a modulation signal to drive the light source module to emit light, the light intensity signal sent by the light source module is monitored by a light intensity detector, and the light intensity detector sends the detected light intensity signal To the digital lock-in amplifier, the digital lock-in amplifier receives the light intensity signal, and receives the reflected light intensity signal detected by each detector at the same time, and the digital lock-in amplifier adopts the same modulation signal as that of the modulation module The signal of the light intensity detector is used as a reference signal, and the light intensity signal detected by the light intensity detector and the reflected light intensity signal detected by each detector are phase-sensitively demodulated and then sent to the light intensity normalization module. The light intensity normalization module normalizes the reflected light intensity signals detected by each of the detectors and sends them to the host computer.
所述光源模块包括一光源、一光纤耦合器和一多模光纤;所述光源将所发出的光依次通过所述光纤耦合器和多模光纤发送到所述光学探头。The light source module includes a light source, a fiber coupler and a multimode fiber; the light source sends the emitted light to the optical probe through the fiber coupler and the multimode fiber in sequence.
所述光学探头包括一蓝宝石棱镜、一压盖、一偏振片和一光纤端头,其中,所述蓝宝石棱镜顶部两端对称剖切一入射面和一探测面;所述蓝宝石棱镜顶部中心间隔设置两安装孔,所述压盖的形状与所述蓝宝石棱镜顶部形状相对应;与所述探测面相对应的所述压盖底部一端横向间隔设置各所述探测通道,与所述安装孔位置相对应,所述压盖底部中心设置盲孔,所述盲孔和安装孔之间通过螺杆固定连接;与入射面相对应的所述压盖底部另一端设置一通孔,所述入射面上贴设固定所述偏振片,所述光纤端头的一端垂直所述偏振片,所述光纤端头的另一端通过所述通孔连接所述多模光纤。The optical probe includes a sapphire prism, a gland, a polarizer and an optical fiber end, wherein the two ends of the top of the sapphire prism are symmetrically cut into an incident plane and a detection plane; the center of the top of the sapphire prism is spaced apart Two installation holes, the shape of the gland corresponds to the shape of the top of the sapphire prism; the bottom end of the gland corresponding to the detection surface is laterally spaced with each detection channel, corresponding to the position of the installation hole , the center of the bottom of the gland is provided with a blind hole, and the blind hole and the installation hole are fixedly connected by a screw; the other end of the bottom of the gland corresponding to the incident surface is provided with a through hole, and the incident surface is pasted with a fixed place The polarizer, one end of the optical fiber end is perpendicular to the polarizer, and the other end of the optical fiber end is connected to the multimode optical fiber through the through hole.
各所述探测器均通过接收光纤探测反射光强信号,并将探测到的反射光强信号转化成电流信号后发送到一探测器放大电路,所述探测器放大电路将各电流信号转化成电压信号,并对各电压信号进行幅度放大后发送到所述控制系统。Each of the detectors detects the reflected light intensity signal through the receiving optical fiber, and converts the detected reflected light intensity signal into a current signal and sends it to a detector amplifying circuit, and the detector amplifying circuit converts each current signal into a voltage signal, and amplify the amplitude of each voltage signal and send it to the control system.
所述上位机位于井上,所述控制系统、光源模块、光学探头和探测器位于井下,且所述控制系统、光源模块和探测器设置在一保温结构内。The upper computer is located in the well, the control system, light source module, optical probe and detector are located in the downhole, and the control system, light source module and detector are arranged in a thermal insulation structure.
所述标准的制作方法,包括以下步骤:1)通过测量得到流体为纯空气时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯空气的标准库;2)通过测量得到流体为纯油时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯油的标准库;3)通过测量得到流体为不同比例的油和气时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到不同比例的油和气的标准库;4)通过测量得到流体为纯水时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯水的标准库;5)通过测量得到流体为不同比例的油和水时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到不同比例的油和水的标准库;6)分别通过计算得到流体为不同比例的油和气以及不同比例的油和水时,归一化后的通过各探测通道探测到的光强相对于流体为纯油时,通过各探测通道探测到的光强的增量,并将所有的光强的增量存入标准库中。The standard manufacturing method comprises the following steps: 1) by measuring the light intensity detected by each detection channel and the light intensity detected by the light intensity detector when the fluid is pure air, the light intensity monitored by the light intensity detector is Intensity is the standard light intensity, and the light intensity detected by each detection channel is normalized to obtain the standard library of pure air; The light intensity monitored is normalized to the light intensity detected by each detection channel with the light intensity monitored by the light intensity detector as the standard light intensity to obtain the standard library of pure oil; 3) the fluids obtained by measurement are in different proportions The light intensity detected by each detection channel and the light intensity detected by the light intensity detector are used to normalize the light intensity detected by each detection channel with the light intensity detected by the light intensity detector as the standard light intensity 4) by measuring the light intensity detected by each detection channel and the light intensity detected by the light intensity detector when the fluid is pure water, the light intensity monitored by the light intensity detector is The light intensity is the standard light intensity, and the light intensity detected by each detection channel is normalized to obtain the standard library of pure water; 5) the light intensity detected by each detection channel is obtained by measurement when the fluid is oil and water in different proportions and the light intensity monitored by the light intensity detector, the light intensity detected by each detection channel is normalized with the light intensity monitored by the light intensity detector as the standard light intensity, and the standard library of oil and water in different proportions is obtained; 6) When the fluids are different proportions of oil and gas and different proportions of oil and water, the normalized light intensity detected by each detection channel is compared with that of pure oil when the fluid is pure oil. The increment of the light intensity, and store all the increments of the light intensity in the standard library.
一种流体组分分析仪的探测通道的布置方法包括以下步骤:1)分别确定空气、水、油和蓝宝石棱镜的折射率,并分别绘制待测界面为棱镜/空气、棱镜/水和棱镜/油时反射率随入射角变化曲线图;2)根据所绘制的待测界面为棱镜/空气、棱镜/水和棱镜/油时反射率随入射角变化曲线图分别对应确定待测界面为棱镜/空气、棱镜/水和棱镜/油时发生全反射的临界角,与棱镜/空气到棱镜/水发生全反射的临界角之间以及棱镜/水到棱镜/油发生全反射的临界角之间相对应设置光学探头的探测通道。A method for arranging the detection channels of a fluid component analyzer comprises the following steps: 1) respectively determining the refractive indices of air, water, oil and sapphire prisms, and drawing the interfaces to be measured as prism/air, prism/water and prism/prism respectively 2) According to the curves of reflectivity changing with incident angle when the interface to be measured is prism/air, prism/water and prism/oil, respectively, it is determined that the interface to be measured is prism/ The critical angles for total reflection for air, prism/water, and prism/oil are compared between the critical angles for total reflection from prism/air to prism/water and the critical angles for total reflection from prism/water to prism/oil Correspondingly set the detection channel of the optical probe.
本发明由于采取以上技术方案,其具有以下优点:1、本发明基于流体由不同组分的不同比例组成时,通过各探测通道探测到的反射光强信号不同,将探测到的反射光强信号与标准库进行对比,进而确定流体中的各组分及其比例,避免了取样测量的繁琐操作。2、本发明通过设置调制模块发送调制信号,并通过数字锁相放大器进行相敏解调,因此不但能够减小噪声对探测信号的干扰,而且能够避免独立器件构成的锁相放大器造成系统结构复杂和稳定性下降。3、本发明的光学探头由于采用蓝宝石棱镜,因此可以适用于井下高温高压环境;本发明由于具体设置光学探头的形状,因此便于密封,进一步适应井下高温高压环境。4、本发明由于将控制系统、光源模块和探测器设置在保温结构内,因此可以适用于井下高温高压环境,提高设备工作寿命。5、本发明根据待测界面为不同物质时反射率随入射角变化曲线图,确定各个探测通道的布置方式,因此能够实现多组分流体的组分识别。6、本发明由于设置光纤耦合器,因此有效提高了光源能量的利用效率。7、本发明由于设置偏振片,因此能够有效控制光纤端头射出光的偏振态。8、本发明由于设置光强探测器和光强归一化模块,因此能够有效消除光源抖动所以导致的测量误差,保证测量结果的准确性。本发明设计结构简单,操作方便,且测量结果实时性和精确性高,因此可以广泛应用于油田井下流体油气比测量、钻井流体污染检测等技术领域,在井下对流体进行现场组分测量,为油田生产决策提供依据。Because the present invention adopts the above technical scheme, it has the following advantages: 1. When the present invention is based on the fact that the fluid is composed of different proportions of different components, the reflected light intensity signals detected by each detection channel are different, and the detected reflected light intensity signals Compared with the standard library, the components and their ratios in the fluid can be determined, avoiding the cumbersome operation of sampling and measurement. 2. The present invention sends the modulation signal by setting the modulation module, and performs phase-sensitive demodulation through the digital lock-in amplifier, so it can not only reduce the interference of noise to the detection signal, but also avoid the complex system structure caused by the lock-in amplifier composed of independent devices and decreased stability. 3. Because the optical probe of the present invention adopts sapphire prism, it can be applied to the downhole high temperature and high pressure environment; because the present invention specifically sets the shape of the optical probe, it is easy to seal and further adapts to the downhole high temperature and high pressure environment. 4. Since the present invention arranges the control system, the light source module and the detector in the heat preservation structure, it can be applied to the underground high temperature and high pressure environment and improve the working life of the equipment. 5. The present invention determines the arrangement of each detection channel according to the graph of the change of reflectivity with the incident angle when the interface to be tested is different substances, so that the component identification of multi-component fluid can be realized. 6. The present invention effectively improves the energy utilization efficiency of the light source due to the arrangement of the fiber coupler. 7. The present invention can effectively control the polarization state of the light emitted from the end of the optical fiber due to the arrangement of the polarizer. 8. Since the present invention is equipped with a light intensity detector and a light intensity normalization module, it can effectively eliminate the measurement error caused by the shaking of the light source and ensure the accuracy of the measurement result. The invention has simple design structure, convenient operation, and high real-time performance and high accuracy of the measurement results, so it can be widely used in technical fields such as oil field downhole fluid oil-gas ratio measurement, drilling fluid pollution detection, and on-site component measurement of fluids in the downhole. Provide basis for oilfield production decision-making.
附图说明Description of drawings
图1是本发明的流体组分分析仪的原理框图;Fig. 1 is the functional block diagram of fluid component analyzer of the present invention;
图2是本发明的流体组分分析仪的结构示意图;Fig. 2 is the structural representation of fluid component analyzer of the present invention;
图3是本发明的蓝宝石棱镜的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the sapphire prism of the present invention;
图4是本发明的蓝宝石棱镜的主视结构示意图;Fig. 4 is the front view structure schematic diagram of sapphire prism of the present invention;
图5是本发明的蓝宝石棱镜的左视结构示意图;Fig. 5 is the left view structural representation of sapphire prism of the present invention;
图6是本发明的蓝宝石棱镜的俯视结构示意图;Fig. 6 is the top view structural representation of sapphire prism of the present invention;
图7是本发明的压盖的立体结构示意图;Fig. 7 is a three-dimensional structural schematic view of the gland of the present invention;
图8是图7的仰视结构示意图;Fig. 8 is a schematic diagram of the bottom view of Fig. 7;
图9是本发明的压盖的主视结构示意图;Fig. 9 is a front structural schematic view of the gland of the present invention;
图10是本发明的压盖的右视结构示意图;Fig. 10 is a right view structural diagram of the gland of the present invention;
图11是图10的A-A剖视结构示意图;Fig. 11 is a schematic diagram of the cross-sectional structure of A-A in Fig. 10;
图12是图10的剖视结构示意图;Fig. 12 is a schematic cross-sectional structure diagram of Fig. 10;
图13是是本发明的待测界面为棱镜/空气、棱镜/水和棱镜/油时反射率随入射角变化曲线图,其中,横坐标表示入射角,单位是度,纵坐标表示反射率。Fig. 13 is a graph showing the variation of reflectivity with incident angle when the interfaces to be measured are prism/air, prism/water and prism/oil, wherein the abscissa represents the incident angle in degrees, and the ordinate represents the reflectivity.
具体实施方式detailed description
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1~2所示,本发明的流体组分分析仪包括一上位机1、一控制系统2、一光源模块3、一光学探头4和若干探测器5,其中,光学探头4包括若干探测通道41,探测通道41的具体个数根据测量所需精度和速度确定,在此不受限定,且探测通道41和探测器5一一对应,本实施例中,探测通道41设置七个,对应的探测器5设置七个;As shown in Figures 1-2, the fluid component analyzer of the present invention includes a host computer 1, a control system 2, a light source module 3, an optical probe 4 and several detectors 5, wherein the optical probe 4 includes several detectors Channel 41, the specific number of detection channels 41 is determined according to the accuracy and speed required for the measurement, and is not limited here, and the detection channels 41 correspond to the detectors 5 one by one. In this embodiment, seven detection channels 41 are set, corresponding to The detector 5 sets seven;
上位机1供用户输入控制指令,并将控制指令发送给控制系统2,控制系统2接收控制指令并驱动光源模块3发光,光源模块3将所发的光经所述光学探头4发送到待测流体6表面,光在待测流体6表面发生反射并经各探测通道41发送到探测器5,探测器5将探测到的反射光强信号通过控制系统4发送到上位机1,上位机1将各探测器5探测到的光强值与标准库进行对比,进而确定待测流体的组分及比例。The upper computer 1 is for the user to input control commands, and sends the control commands to the control system 2, the control system 2 receives the control commands and drives the light source module 3 to emit light, and the light source module 3 sends the emitted light through the optical probe 4 to the On the surface of the fluid 6, the light is reflected on the surface of the fluid 6 to be tested and sent to the detector 5 through each detection channel 41, and the detector 5 sends the detected reflected light intensity signal to the host computer 1 through the control system 4, and the host computer 1 will The light intensity value detected by each detector 5 is compared with the standard library to determine the composition and ratio of the fluid to be tested.
在一个优选的实施例中,上位机1通过串行通信装置7和控制系统2进行双向通信,且使用RS485或者RS232通信协议。In a preferred embodiment, the upper computer 1 performs two-way communication with the control system 2 through the serial communication device 7, and uses RS485 or RS232 communication protocol.
在一个优选的实施例中,控制系统2可以采用FPGA或DSP构成;控制系统2内设置一调制模块、一数字锁相放大器和一光强归一化模块;调制模块接收上位机1的控制指令后产生调制信号,并将调制信号发送到一光源驱动电路21,光源驱动电路21接收调制信号驱动光源模块3发光,光源模块3所发的光强信号通过一光强探测器22监测,光强探测器22将其监测到的光强信号发送到数字锁相放大器,数字锁相放大器接收光强信号,同时接收各探测器5探测到的反射光强信号,数字锁相放大器采用与调制信号相同的信号作为参考信号,对光强探测器22监测到的光强信号和各探测器5探测到的反射光强信号进行相敏解调后发送到光强归一化模块,光强归一化模块以光强探测器22监测到的光强信号作为标准光强对各探测器5探测到的反射光强信号进行归一化后发送到上位机1。In a preferred embodiment, the control system 2 can be composed of FPGA or DSP; a modulation module, a digital lock-in amplifier and a light intensity normalization module are arranged in the control system 2; the modulation module receives the control instruction of the host computer 1 Finally, the modulation signal is generated, and the modulation signal is sent to a light source driving circuit 21, the light source driving circuit 21 receives the modulation signal to drive the light source module 3 to emit light, and the light intensity signal sent by the light source module 3 is monitored by a light intensity detector 22, and the light intensity Detector 22 sends the light intensity signal that it monitors to digital lock-in amplifier, and digital lock-in amplifier receives light intensity signal, receives the reflected light intensity signal that each detector 5 detects simultaneously, and digital lock-in amplifier adopts the same As a reference signal, the light intensity signal monitored by the light intensity detector 22 and the reflected light intensity signal detected by each detector 5 are phase-sensitively demodulated and sent to the light intensity normalization module, and the light intensity normalization The module uses the light intensity signal detected by the light intensity detector 22 as the standard light intensity to normalize the reflected light intensity signal detected by each detector 5 and then sends it to the host computer 1 .
在一个优选的实施例中,光源模块3包括一光源31、一光纤耦合器32和一多模光纤8;光源31在光源驱动电路21的驱动下发光,光源31所发光通过光纤耦合器32进行耦合后通过多模光纤8发送到光学探头4,其中,光源31可以采用激光器或LED,光源31的波长可选近红外光波段或可见光波段。In a preferred embodiment, the light source module 3 includes a light source 31, a fiber coupler 32 and a multimode optical fiber 8; After coupling, it is sent to the optical probe 4 through the multimode optical fiber 8, wherein the light source 31 can be a laser or LED, and the wavelength of the light source 31 can be near-infrared light band or visible light band.
在一个优选的实施例中,如图3~12所示,光学探头4包括一蓝宝石棱镜42、一压盖43、一偏振片44和一SMA905光纤端头45,其中,蓝宝石棱镜42为一圆柱体结构,蓝宝石棱镜42顶部两端对称剖切一入射面421和一探测面422;蓝宝石棱镜42的顶的顶部中心间隔设置两安装孔423,压盖43的形状与蓝宝石棱镜43顶部形状相对应,以保证压盖43能够和蓝宝石棱镜42顶部相互扣合;与探测面422相对应的压盖43底部一端横向间隔设置各探测通道41,与安装孔423位置相对应,压盖43底部中心设置盲孔431,盲孔431和安装孔423之间通过螺杆固定连接,以使得压盖43和蓝宝石棱镜42固定连接为一体,与入射面421相对应的压盖43底部另一端设置一通孔,通孔外侧固定设置一安装座432,入射面421上贴设固定偏振片44,SMA905光纤端头45的一端垂直偏振片44,SMA905光纤端头45的另一端依次穿过通孔和安装座432连接多模光纤8。In a preferred embodiment, as shown in Figures 3-12, the optical probe 4 includes a sapphire prism 42, a gland 43, a polarizer 44 and a SMA905 fiber end 45, wherein the sapphire prism 42 is a cylinder Body structure, the two ends of the top of the sapphire prism 42 are symmetrically cut into an incident surface 421 and a detection surface 422; the top center of the top of the sapphire prism 42 is provided with two mounting holes 423 at intervals, and the shape of the gland 43 corresponds to the shape of the top of the sapphire prism 43 , so as to ensure that the gland 43 can be fastened with the top of the sapphire prism 42; the bottom end of the gland 43 corresponding to the detection surface 422 is provided with detection channels 41 at intervals transversely, corresponding to the positions of the mounting holes 423, and the center of the bottom of the gland 43 is set Blind hole 431, the blind hole 431 and the mounting hole 423 are fixedly connected by a screw, so that the gland 43 and the sapphire prism 42 are fixedly connected as one, and the other end of the bottom of the gland 43 corresponding to the incident surface 421 is provided with a through hole, through which A mounting seat 432 is fixed outside the hole, and a fixed polarizer 44 is pasted on the incident surface 421. One end of the SMA905 fiber end 45 is perpendicular to the polarizing plate 44, and the other end of the SMA905 fiber end 45 passes through the through hole and is connected to the mounting seat 432 in turn. Multimode fiber 8.
在一个优选的实施例中,各探测器5均通过接收光纤51探测反射光强信号,并将探测到的反射光强信号转化成电流信号后发送到一探测器放大电路52,探测器放大电路52将各电流信号转化成电压信号,并对各电压信号进行幅度放大后发送到控制系统2。In a preferred embodiment, each detector 5 detects the reflected light intensity signal through the receiving optical fiber 51, and converts the detected reflected light intensity signal into a current signal and sends it to a detector amplifier circuit 52. The detector amplifier circuit 52 converts each current signal into a voltage signal, amplifies the amplitude of each voltage signal and sends it to the control system 2 .
在一个优选的实施例中,上位机1位于井上,控制系统2、光源模块3、光学探头4和探测器5位于井下,且控制系统2、光源模块3和探测器4设置在一保温结构9内。In a preferred embodiment, the upper computer 1 is located on the well, the control system 2, the light source module 3, the optical probe 4 and the detector 5 are located in the downhole, and the control system 2, the light source module 3 and the detector 4 are arranged in a thermal insulation structure 9 Inside.
本发明的流体组分分析仪的探测通道的布置方法,包括以下步骤:The method for arranging the detection channels of the fluid composition analyzer of the present invention comprises the following steps:
1、分别确定空气、水、油和蓝宝石棱镜的折射率,并分别绘制待测界面为棱镜/空气、棱镜/水和棱镜/油时反射率随入射角变化曲线图,如图13所示;1. Determine the refractive indices of air, water, oil and sapphire prisms respectively, and draw the curves of reflectance versus incident angle when the interfaces to be tested are prism/air, prism/water and prism/oil respectively, as shown in Figure 13;
2、根据所绘制的待测界面为棱镜/空气、棱镜/水和棱镜/油时反射率随入射角变化曲线图分别对应确定待测界面为棱镜/空气、棱镜/水和棱镜/油时发生全反射的临界角,与棱镜/空气到棱镜/水发生全反射的临界角之间以及棱镜/水到棱镜/油发生全反射的临界角之间相对应的光学探头上设置探测通道,为了便于描述,与棱镜/空气到棱镜/水发生全反射的临界角之间相对应设置光学探头的探测通道称为第一组探测通道,与棱镜/水到棱镜/油发生全反射的临界角之间相对应的光学探头上设置的探测通道称为第二组探测通道。2. According to the plotted curves of the change of reflectivity with the incident angle when the interface to be tested is prism/air, prism/water and prism/oil, respectively, it is determined that the interface to be tested is prism/air, prism/water and prism/oil. The critical angle of total reflection, the detection channel is set on the optical probe corresponding to the critical angle of total reflection from prism/air to prism/water and the critical angle of total reflection from prism/water to prism/oil. Description, the detection channel of the optical probe corresponding to the critical angle of total reflection from prism/air to prism/water is called the first group of detection channels, and between the critical angle of total reflection from prism/water to prism/oil The detection channels provided on the corresponding optical probes are called the second group of detection channels.
本发明的流体组分分析仪的标准库的制作方法,包括以下步骤:The method for making the standard library of the fluid component analyzer of the present invention comprises the following steps:
1、通过测量得到流体为纯空气时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯空气的标准库,其中,对通过各探测通道探测到的光强进行归一化的计算公式如下:1. By measuring the light intensity detected by each detection channel and the light intensity detected by the light intensity detector when the fluid is pure air, the light intensity detected by the light intensity detector is used as the standard light intensity for each detection channel. Normalize the light intensity to obtain the standard library of pure air, where the calculation formula for normalizing the light intensity detected by each detection channel is as follows:
式中,表示流体为纯空气时归一化后的光强值;表示第i个探测通道探测到的光强,本实施例中,i=1,2...7;v0表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value when the fluid is pure air; Represents the light intensity detected by the i-th detection channel, in this embodiment, i=1,2...7; v 0 represents the light intensity detected by the light intensity detector;
2、通过测量得到流体为纯油时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯油的标准库,其中,对通过各探测通道探测到的光强进行归一化的计算公式如下:2. When the fluid is pure oil, the light intensity detected by each detection channel and the light intensity detected by the light intensity detector are obtained through measurement, and the light intensity detected by the light intensity detector is used as the standard light intensity to detect the detected light intensity of each detection channel. Normalize the light intensity to obtain the standard library of pure oil, where the calculation formula for normalizing the light intensity detected by each detection channel is as follows:
式中,表示流体为纯油时归一化后的光强值;表示第i个探测通道探测到的光强;v1表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value when the fluid is pure oil; Indicates the light intensity detected by the i-th detection channel; v 1 indicates the light intensity detected by the light intensity detector;
3、通过测量得到流体为不同比例(不同比例之间的比例间隔值一般为5%)的油和气时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到不同比例的油和气的标准库,其中,对通过各探测通道探测到的光强进行归一化的计算公式如下:3. The light intensity detected by each detection channel and the light intensity detected by the light intensity detector when the fluid is oil and gas in different proportions (the proportion interval value between different proportions is generally 5%) is obtained by measuring the light intensity The light intensity detected by the detector is the standard light intensity. The light intensity detected by each detection channel is normalized to obtain the standard library of oil and gas with different proportions. Among them, the light intensity detected by each detection channel is normalized The calculated formula is as follows:
式中,表示流体为不同比例的油和气时归一化后的光强值;表示第i个探测通道探测到的光强;vstd1表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value when the fluid is oil and gas in different proportions; Indicates the light intensity detected by the i-th detection channel; v std1 indicates the light intensity detected by the light intensity detector;
4、通过测量得到流体为纯水时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到纯水的标准库,其中,对通过各探测通道探测到的光强进行归一化的计算公式如下:4. When the fluid is pure water, the light intensity detected by each detection channel and the light intensity detected by the light intensity detector are obtained through measurement, and the light intensity detected by the light intensity detector is used as the standard light intensity to detect the light intensity detected by each detection channel. Normalize the light intensity to obtain the standard library of pure water. The calculation formula for normalizing the light intensity detected by each detection channel is as follows:
式中,表示流体为纯水时归一化后的光强值;表示第i个探测通道探测到的光强;v2表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value when the fluid is pure water; Indicates the light intensity detected by the i-th detection channel; v 2 indicates the light intensity detected by the light intensity detector;
5、通过测量得到流体为不同比例的油和水时通过各探测通道探测到的光强和光强探测器监测到的光强,以光强探测器监测到的光强为标准光强对各探测通道探测到的光强进行归一化,得到不同比例的油和水的标准库,其中,对各探测通道探测到的光强进行归一化的计算公式如下:5. When the fluid is oil and water in different proportions, the light intensity detected by each detection channel and the light intensity detected by the light intensity detector are obtained through measurement. The light intensity monitored by the light intensity detector is used as the standard light intensity for each The light intensity detected by the detection channel is normalized to obtain the standard library of different proportions of oil and water. The calculation formula for normalizing the light intensity detected by each detection channel is as follows:
式中,表示流体为不同比例的油和水时归一化后的光强值;表示第i个探测通道探测到的光强;vstd2表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value when the fluid is oil and water in different proportions; Indicates the light intensity detected by the i-th detection channel; v std2 indicates the light intensity detected by the light intensity detector;
6、分别通过计算得到流体为不同比例的油和气以及不同比例的油和水时,归一化后的通过各探测通道探测到的光强相对于流体为纯油时,通过各探测通道探测到的光强的增量,并将所有的光强的增量存入标准库中,其中,光强增量的计算公式如下:6. When the fluid is different proportions of oil and gas and different proportions of oil and water through calculation, the normalized light intensity detected through each detection channel is compared to when the fluid is pure oil. The increment of the light intensity, and store all the increments of the light intensity in the standard library, where the calculation formula of the light intensity increment is as follows:
式中,表示流体为不同比例的油和气时,存入标准库的光强增量;In the formula, Indicates the light intensity increment stored in the standard library when the fluid is oil and gas with different proportions;
流体为不同比例的油和水时,光强增量的计算公式如下:When the fluid is oil and water in different proportions, the formula for calculating the light intensity increment is as follows:
式中,表示流体为不同比例的油和水时,存入标准库的光强增量。In the formula, Indicates the light intensity increment stored in the standard library when the fluid is oil and water in different proportions.
本发明的流体组分分析仪的使用时包括以下内容:The use of fluid component analyzer of the present invention comprises the following contents:
1、将光学探头4插入到一井下流体管道上设置的探测孔61内,并使得光学探头4的底面与待测流体6表面接触;1. Insert the optical probe 4 into a detection hole 61 provided on a downhole fluid pipeline, and make the bottom surface of the optical probe 4 contact the surface of the fluid 6 to be measured;
2、上位机1将控制指令发送到控制系统2,控制系统2接收控制指令并驱动光源模块3发光,光源模块3将所发的光依次通过多模光纤8、SMA905光纤端口45到偏振片44,偏振片44将SMA905光纤端口45出射光转换为发散状态的偏振光,使得入射光具有不同的入射角之后射入蓝宝石棱镜42,并照亮蓝宝石棱镜42与待测流体6表面交界面处一个椭圆形区域,并在该区域发生反射;2. The host computer 1 sends the control command to the control system 2, the control system 2 receives the control command and drives the light source module 3 to emit light, and the light source module 3 sends the light through the multimode fiber 8 and the SMA905 fiber port 45 to the polarizer 44 in sequence , the polarizing plate 44 converts the outgoing light of the SMA905 fiber port 45 into polarized light in a divergent state, so that the incident light has different incident angles and then enters the sapphire prism 42, and illuminates one of the interfaces between the sapphire prism 42 and the surface of the fluid to be measured 6 An elliptical area where reflections occur;
3、各探测器5通过相应的探测通道41探测反射光强信号并进行处理后通过控制系统2发送到上位机1,上位机1对各反射光强信号进行处理,并分别获取一段时间(一段时间通常是30S~60S)内各探测器5探测到的光强相对于流体为纯油时,通过各探测通道探测到的光强的增量平均值,将通过第一组探测通道探测到的光强相对于流体为纯油时,通过各探测通道探测到的光强增量的平均值与通过第二组探测通道探测到的光强相对于流体为纯油时,通过各探测通道探测到的光强增量的平均值进行对比,如果对比结果没有明显差异(明显差异是指对比结果误差大于标准库中油和气或者油和水的比例间隔值),说明流体为油和空气组成,此时只需计算流体中空气所占比例,通过空气所占比例即可推算出流体中油所占比例,其中,流体中空气所占比例的计算过程包括以下步骤:3. Each detector 5 detects the reflected light intensity signal through the corresponding detection channel 41 and sends it to the host computer 1 through the control system 2 after processing, and the host computer 1 processes each reflected light intensity signal and obtains a period of time (a period of time) respectively The time is usually 30S~60S) when the light intensity detected by each detector 5 is pure oil relative to the fluid, the incremental average value of the light intensity detected by each detection channel will be compared with the light intensity detected by the first group of detection channels When the light intensity is pure oil relative to the fluid, the average value of the light intensity increments detected by each detection channel and the light intensity detected by the second group of detection channels are detected by each detection channel when the light intensity is pure oil relative to the fluid. If there is no significant difference in the comparison results (obvious difference means that the error of the comparison results is greater than the ratio interval value of oil and gas or oil and water in the standard library), it means that the fluid is composed of oil and air. It only needs to calculate the proportion of air in the fluid, and the proportion of oil in the fluid can be calculated through the proportion of air. The calculation process of the proportion of air in the fluid includes the following steps:
1)分别对第一组探测通道和第二组探测通道探测到的反射光强信号进行归一化,其计算公式如下:1) Normalize the reflected light intensity signals detected by the first group of detection channels and the second group of detection channels respectively, and the calculation formula is as follows:
式中,表示归一化后的光强值;表示第i(i=1,2…7)个探测通道探测到的反射光强信号;vmea1表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value; Indicates the reflected light intensity signal detected by the i (i=1,2...7) detection channel; v mea1 indicates the light intensity detected by the light intensity detector;
2)计算归一化后的各探测通道探测的反射光强信号相对于流体为纯油时,通过各探测通道探测到的光强的增量,其计算公式如下:2) Calculate the normalized reflected light intensity signal detected by each detection channel relative to the fluid as pure oil, the increment of light intensity detected by each detection channel, the calculation formula is as follows:
式中,表示光强的增量;In the formula, Indicates the increment of light intensity;
3)计算一段时间内光强的增量的平均值,并将平均值与流体为不同比例的油和气时,存入标准库的光强增量进行对比,使用查表法配合线性插值法确定流体中空气所占比例;3) Calculate the increment of light intensity over a period of time and store the average value and the light intensity increment in the standard library when the fluid is different proportions of oil and gas For comparison, use the look-up table method and linear interpolation method to determine the proportion of air in the fluid;
4)用百分之百减去流体中空气所占比例得到流体中油所占比例;4) Subtract the proportion of air in the fluid by 100% to obtain the proportion of oil in the fluid;
如果对比结果有明显差异,说明流体由空气、水和油组成,此时只需计算流体中空气和水所占比例,通过空气和水所占比例即可推算出流体中油所占比例,其中,流体中空气所占比例的计算过程与上述步骤基本相同,唯一不同的是,只使用第一组探测通道探测到的反射光强信号计算相应的归一化后的光强值,故在此不再赘述;If there is a significant difference in the comparison results, it means that the fluid is composed of air, water and oil. At this time, it is only necessary to calculate the proportion of air and water in the fluid, and the proportion of oil in the fluid can be calculated from the proportion of air and water. Among them, The calculation process of the proportion of air in the fluid is basically the same as the above steps, the only difference is that only the reflected light intensity signal detected by the first group of detection channels is used to calculate the corresponding normalized light intensity value, so it will not be used here repeat;
流体中水所占比例的计算过程,具体包括以下步骤:The calculation process of the proportion of water in the fluid includes the following steps:
1)对第二组探测通道探测到的反射光强信号进行归一化,其计算公式如下:1) Normalize the reflected light intensity signals detected by the second group of detection channels, and the calculation formula is as follows:
式中,表示归一化后的光强值;表示第i(i=6,7)个探测通道探测到的光强;vmea2表示光强探测器监测到的光强;In the formula, Indicates the normalized light intensity value; Indicates the light intensity detected by the i (i=6,7) detection channel; vmea2 indicates the light intensity detected by the light intensity detector;
2)计算归一化后的第二组探测通道探测的反射光强信号相对于流体为纯油时,通过各探测通道探测到的光强的增量,其计算公式如下:2) Calculate the normalized reflection light intensity signal detected by the second group of detection channels relative to the fluid as pure oil, the increment of light intensity detected by each detection channel, the calculation formula is as follows:
式中,表示光强增量;In the formula, Indicates the light intensity increment;
3)计算一段时间内光强增量的平均值,并将平均值与流体为不同比例的油和水时,存入标准库的光强增量进行对比,使用查表法配合线性插值法确定流体中水所占比例;3) Calculate the light intensity increment over a period of time The average value, and when the average value and the fluid are different proportions of oil and water, the light intensity increment stored in the standard library For comparison, use the look-up table method and linear interpolation method to determine the proportion of water in the fluid;
4)用百分之百减去流体中空气和水所占比例得到流体中油所占比例。4) Subtract the proportion of air and water in the fluid from 100% to obtain the proportion of oil in the fluid.
上述实施例仅用于说明本发明,其中各部件的结构、连接方式和制作工艺等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。The foregoing embodiments are only used to illustrate the present invention, wherein the structure, connection mode and manufacturing process of each component can be changed to some extent, and any equivalent transformation and improvement carried out on the basis of the technical solution of the present invention should not be excluded. Outside the protection scope of the present invention.
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