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CN105666648A - Production method for prefabricated fireproof plate - Google Patents

Production method for prefabricated fireproof plate Download PDF

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Publication number
CN105666648A
CN105666648A CN201510980219.7A CN201510980219A CN105666648A CN 105666648 A CN105666648 A CN 105666648A CN 201510980219 A CN201510980219 A CN 201510980219A CN 105666648 A CN105666648 A CN 105666648A
Authority
CN
China
Prior art keywords
scraper plate
production method
proof board
plate
described step
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510980219.7A
Other languages
Chinese (zh)
Other versions
CN105666648B (en
Inventor
汪映标
汪映兴
汪建民
傅江
尹文彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hemujia Chengdu New Material Co Ltd
Original Assignee
Hemujia Chengdu New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hemujia Chengdu New Material Co Ltd filed Critical Hemujia Chengdu New Material Co Ltd
Priority to CN201510980219.7A priority Critical patent/CN105666648B/en
Publication of CN105666648A publication Critical patent/CN105666648A/en
Application granted granted Critical
Publication of CN105666648B publication Critical patent/CN105666648B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/30Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • E04B1/942Building elements specially adapted therefor slab-shaped

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention provides a production method for a prefabricated fireproof plate. The production method comprises the following steps that S1, prime pulp, a main material and surface pulp are prepared according to a formula and stirred; S2, a base plate used for formation is coated with a release agent; S3, the prime pulp is added onto the base plate, and the prime pulp is made to be distributed uniformly on the base plate through a scraper; S4, a piece of screen cloth used for improving the mechanical performance of the plate is laid, and the screen cloth is made to be attached to the prime pulp through the scraper; S5, the main material is added onto the prime pulp, and the main material is made to be distributed uniformly on the prime pulp through the scraper; S6, another piece of screen cloth used for improving the mechanical performance of the plate is laid, and the screen cloth is made to be attached to the prime pulp through the scraper; and S7, surface pulp adding and other steps are conducted. By the adoption of the production method, standard operational motions are provided; the surface flatness and thickness uniformity of the produced plate are effective improved by reasonably and sequentially using the scraper which is formed by arranging a flexible scraping head on a hard body; and in addition, the bubble content of the plate is reduced, and the quality of the produced fireproof plate is remarkably improved.

Description

Prefabricated fire-proof board production method
Technical field
The invention belongs to construction material production technical field, relate to fire-proof board production technology for building, be specifically related to a kind of prefabricated fire preventing and heat insulating board automated production processing method.
Background technology
Fire prevention, insulation have been requisite functional requirement for modern architecture, comprise multinomial state compulsion standard. It is to say, only building trade is just very big to the demand of fire-retardant heat-insulation material. PLASTIC LAMINATED is that to adopt siliceous material or calcareous material be primary raw material mostly, mixes with a certain proportion of fibrous material, aglite, adhesive and chemical addition agent, through the dalle that steam pressure technology is made. Being current more and more a kind of new materials used, it uses not just merely because fireproof factor. Along with fire-proof board decorates the improvement of performance and mechanical structure performance, its purposes is also not only for the insulation of traditional architecture body of wall, heat insulation and fire prevention, also by being used for the multiple use such as furniture, interior decoration after the after-treatments such as bonding decoration panel. Therefore, the sheet material price of different qualities also greatly differs from each other.
Accordingly, as manufacturer, how to adopt lower cost to produce the finished product of more high-quality, become a major issue. The quality of finished product mainly includes the fire prevention of sheet material itself, heat-proof quality and the uniformity of surface smoothness, flatness, sheet metal thickness, bubble density etc.; Wherein the parameter such as surface smoothness, flatness, the uniformity of sheet metal thickness, bubble density is directly related with plank stuff production technology. And the control of production cost generally considers that direction is the factors such as manpower intervention degree, production efficiency of equipment, also has direct relation with production equipment.
Summary of the invention
The invention aims to solve the deficiency that sheet material quality of finished that existing fire-proof board production technology produces is relatively low and relatively costly, it is proposed that a kind of prefabricated fire-proof board production method.
The technical scheme is that and be achieved in that: prefabricated fire-proof board production method, it is characterised in that further comprising the steps of:
S1, by recipe configuration prime cement, major ingredient and starch adhesive and stir;
S2, in coated release agent on the base plate of molding;
S3, on described base plate, add prime cement, and use scraper plate to make prime cement be evenly distributed on base plate;
S4, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement;
S5, on prime cement, add major ingredient, and use scraper plate to make major ingredient be evenly distributed on prime cement;
S6, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement;
S7, interpolation starch adhesive, and use scraper plate to make starch adhesive be evenly distributed on major ingredient plate;
S8, maintenance are dried.
Preferred version, described step S1 completes in closed room.
Preferred version, described step S2 adopts the cotton being completely soaked in releasing agent to be laid on base plate and has uniformly dragged releasing agent coating.
Preferred version, the scraper plate that described step S3 uses includes hard main body and is connected to the flexibility of hard body rim and scrapes head, and described flexibility is scraped head and prolonged hard and be uniformly arranged towards the lower limb of conveyer belt.
Preferred version, it is quality of rubber materials that the flexibility of scraper plate that described step S3 uses scrapes head, and flexibility is scraped the width that head extends to conveyer belt from the lower limb of hard cross bar and is not less than 2cm, is not more than 5cm.
Preferred version, the scraper plate that described step S3 uses is with distance base plate specific height uniform motion, so that prime cement is uniformly sprawled.
Preferred version, described step S3 is further comprising the steps of: use hard scraper plate with distance base plate certain height uniform motion, and to control thickness and the uniformity of prime cement, described hard scraper plate uses entire hard metal to make.
Preferred version, scraper plate and scraper plate using method that described step S4 uses are identical with the scraper plate that step S3 uses and using method thereof.
Preferred version, described step S5 is repeatable repeatedly to increase the intensity of fire-proof board or to increase the thickness of cost sheet material.
Preferred version, the scraper plate that described step S7 uses is the hard scraper plate identical with step S3, and specifically highly at the uniform velocity scrapes material surface with distance base plate at twice.
Preferred version, at the uniform velocity scraped the interval of material surface at twice less than 60s.
Compared with prior art, beneficial effects of the present invention
The prefabricated fire-proof board production method of the present invention, provide standardized operational motion, by reasonable employment scraper plate order, the scraper plate that configuration flexibility in hard main body scrapes head is used to be effectively increased the plate surface flatness and thickness evenness that produce, and reducing the air bubble content of sheet material, the fire-proof board quality produced significantly improves. Repeatedly major ingredient interpolation and screen cloth laying scheme are optional, and then can produce the various type products that intensity is different and thickness is different, improve the multifunctionality of product. For producer, under the premise not increasing equipment cost, enrich product category.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 show the process chart of the prefabricated fire-proof board production method preferred embodiment of the present invention;
Fig. 2 show in the prefabricated fire-proof board production method of the present invention use a kind of blade structure schematic diagram.
Description of reference numerals: conveyer belt 1, scraper plate column 21, hard main body 22, flexibility scrapes 23, connecting bolt 24.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments. Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
As it is shown in figure 1, the prefabricated fire-proof board production method of the present embodiment, including for becoming the apparatus for production line producing prefabricated fire-proof board, further comprising the steps of:
S1, by recipe configuration prime cement, major ingredient and starch adhesive and stir; Difference according to products application scene, it is possible to select different formula, the scheme of the present embodiment aims to provide the conventional method that a kind of fire-proof board produces, to control to produce the physical characteristic such as the surface smoothness of product, sheet metal thickness uniformity, improving product quality.
S2, in coated release agent on the base plate of molding; Base plate is usually a bright and clean flat board of surfacing, it is possible to use resin plate makes, and the purpose of coated release agent is in that to be conducive to later stage finished product to separate with base plate. S3, on described base plate, add prime cement, and use scraper plate to make prime cement be evenly distributed on base plate; The even spread of prime cement is not the steps necessary that fire-proof board produces, because prime cement is as a part for panel body, can't sheet material entirety uniformity be impacted; But prime cement coating uniformly can be made screen cloth better with the contact of prime cement by the present embodiment, and the bubble that interiors of products produces is less, and mechanical property is more superior; Advantageously account for the problem that traditional fire-proof board quality of present invention proposition is not high. S4, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement; Add the operation that scraper plate auxiliary screen cloth attaches, although add processing step, but be also improve product quality herein. S5, on prime cement, add major ingredient, and use scraper plate to make major ingredient be evenly distributed on prime cement; To make the equally distributed reason of major ingredient identical with making the equally distributed reason of prime cement in step S3 herein. S6, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement. S7, interpolation starch adhesive, and use scraper plate to make starch adhesive be evenly distributed on major ingredient plate, starch adhesive is generally identical with prime cement formula. S8, maintenance are dried, including final treatment techniques and the process of all over products.
Preferred embodiment scheme, described step S1 completes in closed room, to prevent raw material powder dirt from flying away. Can effectively control dust, be evolved into product workshop condition, and then reduce equipment pollution discharge.
Preferred embodiment scheme, described step S2 adopts the cotton being completely soaked in releasing agent to be laid on base plate and has uniformly dragged releasing agent coating. Adopt the mode that cotton is completely soaked and uniformly drags can be coated with out enough releasing agents on base plate and be unlikely to cause waste, it is clear that the method for cotton material and dragging is to constitute the organic whole of coated options here, can not be split and compares.
Preferred embodiment scheme, as shown in Figure 2, the scraper plate that described step S3 uses includes hard main body 22 and is connected to the flexibility of hard body rim and scrapes 23, wherein hard main body 22 is connected on the pedestal of conveyer belt 1 by column 21, and described flexibility is scraped head and is uniformly arranged along hard towards the lower limb of conveyer belt.As the preferred feasible program of one, flexibility can be scraped head by detachable bolt and be fixed by hard main body. The effect arranging hard cross bar is in that the power that offer is enough, it is uniformly distributed to force bed material to tend to, and flexibility scrapes the effect main manifestations of head both ways, it is prime cement can be made to be easier to spread out by flexibility extruding on the one hand, on the other hand, flexibility scrapes the bubble that head is easier to drive away in prime cement, particularly important for improving product quality.
Preferred embodiment scheme, it is quality of rubber materials that the flexibility of scraper plate that described step S3 uses scrapes head, and flexibility is scraped the width that head extends to conveyer belt from the lower limb of hard cross bar and is not less than 2cm, is not more than 5cm. Quality of rubber materials is selected to be because being possible to prevent to be corroded by raw material. And width restriction is set and is because, width is too small, and the flexibility that flexibility scrapes head is good not, does not reach flexibility and scrapes a due effect, and width is excessive, and unnecessary rubber can affect the plate surface of molding, makes surface smoothness and uniformity worsen.
Preferred embodiment scheme, the scraper plate that described step S3 uses is with distance base plate specific height uniform motion, so that prime cement is uniformly sprawled. The specific highly main factor that considers is whether be applied to the dynamics on raw material surface suitable uniformly herein, if be conducive to raw material to sprawl, if to be conducive to removal of bubbles etc., not the strict control to prime cement thickness.
Preferred embodiment scheme, described step S3 is further comprising the steps of: use hard scraper plate with distance base plate certain height uniform motion, and to control thickness and the uniformity of prime cement, described hard scraper plate uses entire hard metal to make. Specific height is determined according to the prime cement thickness required for product herein, belongs to the strict control to prime cement thickness, controls scraper plate and is in and specifically highly can adopt aid, the height block of such as certain height, or height-adjustable takes turns lower limb etc.
Preferred embodiment scheme, scraper plate and scraper plate using method that described step S4 uses are identical with the scraper plate that step S3 uses and using method thereof. The effect herein arranging hard cross bar is in that the power that offer is enough, and to force, screen cloth is better must be attached.
Preferred embodiment scheme, described step S5 is repeatable repeatedly to increase the intensity of fire-proof board or to increase the thickness of cost sheet material. The prefabricated fire-proof board of varying strength and/or different-thickness can be produced according to the present embodiment.
Preferred embodiment scheme, the scraper plate that described step S7 uses is the hard scraper plate identical with step S3, and specifically highly at the uniform velocity scrapes material surface with distance base plate at twice. As further preferred version, at the uniform velocity scraped the interval of material surface at twice less than 60s, but be also not lower than 15s. It is set to less than 60 seconds herein, setting rate and the coagulating property of fire-proof board production process Raw are taken into full account, at this interval employing scraper plate secondary operation, it is more beneficial for the surface smoothness of produced fire-proof board, otherwise it is difficult to ensure that the uniformity of the surface smoothness of fire-proof board and integral thickness.
Those of ordinary skill in the art is it will be appreciated that embodiment described here is to aid in reader understanding's principles of the invention, it should be understood that protection scope of the present invention is not limited to such special statement and embodiment. Those of ordinary skill in the art can make various other various concrete deformation and combination without departing from essence of the present invention according to these technology disclosed by the invention enlightenment, and these deformation and combination remain in protection scope of the present invention.

Claims (10)

1. prefabricated fire-proof board production method, including for becoming the apparatus for production line producing prefabricated fire-proof board, it is characterised in that further comprising the steps of:
S1, by recipe configuration prime cement, major ingredient and starch adhesive and stir;
S2, in coated release agent on the base plate of molding;
S3, on described base plate, add prime cement, and use scraper plate to make prime cement be evenly distributed on base plate;
S4, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement;
S5, on prime cement, add major ingredient, and use scraper plate to make major ingredient be evenly distributed on prime cement;
S6, laying are used for strengthening the screen cloth of sheet material mechanical property, and use scraper plate to make screen cloth attach on prime cement;
S7, interpolation starch adhesive, and use scraper plate to make starch adhesive be evenly distributed on major ingredient plate;
S8, maintenance are dried.
2. prefabricated fire-proof board production method according to claim 1, it is characterised in that described step S1 completes in closed room.
3. prefabricated fire-proof board production method according to claim 1 and 2, it is characterised in that described step S2 adopts the cotton being completely soaked in releasing agent to be laid on base plate and uniformly dragged releasing agent coating.
4. the prefabricated fire-proof board production method according to any one claim of claim 1-3, it is characterized in that, the scraper plate that described step S3 uses includes hard main body and is connected to the flexibility of hard body rim and scrapes head, and described flexibility is scraped head and prolonged hard and be uniformly arranged towards the lower limb of conveyer belt.
5. prefabricated fire-proof board production method according to claim 4, it is characterised in that it is quality of rubber materials that the flexibility of scraper plate that described step S3 uses scrapes head, flexibility is scraped the width that head extends to conveyer belt from the lower limb of hard cross bar and is not less than 2cm, is not more than 5cm.
6. prefabricated fire-proof board production method according to claim 5, it is characterised in that the scraper plate that described step S3 uses is with distance base plate specific height uniform motion, so that prime cement is uniformly sprawled.
7. the prefabricated fire-proof board production method according to claim 5 or 6, it is characterized in that, described step S3 is further comprising the steps of: use hard scraper plate with distance base plate certain height uniform motion, to control thickness and the uniformity of prime cement, described hard scraper plate uses entire hard metal to make.
8. the prefabricated fire-proof board production method according to any one claim of claim 1-7, it is characterised in that scraper plate and scraper plate using method that described step S4 uses are identical with the scraper plate that step S3 uses and using method thereof.
9. prefabricated fire-proof board production method according to claim 8, it is characterised in that described step S5 is repeatable repeatedly to increase the intensity of fire-proof board or to increase the thickness of cost sheet material.
10. prefabricated fire-proof board production method according to claim 9, it is characterised in that the scraper plate that described step S7 uses is the hard scraper plate identical with step S3, and specifically highly at the uniform velocity scraped material surface with distance base plate at twice.
CN201510980219.7A 2015-12-23 2015-12-23 Prefabricated fire-proof board production method Expired - Fee Related CN105666648B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510980219.7A CN105666648B (en) 2015-12-23 2015-12-23 Prefabricated fire-proof board production method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510980219.7A CN105666648B (en) 2015-12-23 2015-12-23 Prefabricated fire-proof board production method

Publications (2)

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CN105666648A true CN105666648A (en) 2016-06-15
CN105666648B CN105666648B (en) 2019-01-22

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0624821A (en) * 1991-08-13 1994-02-01 Kubota Corp Production of fiber-reinforced cement board
CN201036890Y (en) * 2007-04-18 2008-03-19 刘红帆 Slurry scraper for glass fabric cement tile production line
CN102699994A (en) * 2012-06-05 2012-10-03 刘恒水 Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line
CN202685048U (en) * 2012-06-05 2013-01-23 刘恒水 Fireproof thermal insulation wallboard pouring vehicle
CN202866253U (en) * 2012-09-25 2013-04-10 上海佳鹭新型建材有限公司 Soft scraper special for silk screen
CN103722609A (en) * 2013-12-31 2014-04-16 吴江华诚复合材料科技有限公司 Ceramic powder scraper blade
CN204725628U (en) * 2014-07-01 2015-10-28 乔明云 A kind of concrete composite heat insulation exterior sheathing automated manufacturing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0624821A (en) * 1991-08-13 1994-02-01 Kubota Corp Production of fiber-reinforced cement board
CN201036890Y (en) * 2007-04-18 2008-03-19 刘红帆 Slurry scraper for glass fabric cement tile production line
CN102699994A (en) * 2012-06-05 2012-10-03 刘恒水 Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line
CN202685048U (en) * 2012-06-05 2013-01-23 刘恒水 Fireproof thermal insulation wallboard pouring vehicle
CN202866253U (en) * 2012-09-25 2013-04-10 上海佳鹭新型建材有限公司 Soft scraper special for silk screen
CN103722609A (en) * 2013-12-31 2014-04-16 吴江华诚复合材料科技有限公司 Ceramic powder scraper blade
CN204725628U (en) * 2014-07-01 2015-10-28 乔明云 A kind of concrete composite heat insulation exterior sheathing automated manufacturing machine

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