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CN105628644B - Device and method based on real time spectrum in situ on-line monitoring protease solution preocess - Google Patents

Device and method based on real time spectrum in situ on-line monitoring protease solution preocess Download PDF

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CN105628644B
CN105628644B CN201510964914.4A CN201510964914A CN105628644B CN 105628644 B CN105628644 B CN 105628644B CN 201510964914 A CN201510964914 A CN 201510964914A CN 105628644 B CN105628644 B CN 105628644B
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enzymolysis
situ
spectrum
real time
enzymolysis liquid
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CN105628644A (en
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马海乐
张艳艳
任晓锋
王振斌
何荣海
周存山
曲文娟
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Jiangsu University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/359Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using near infrared light

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Abstract

The invention discloses the device and method based on real time spectrum in situ on-line monitoring protease solution preocess, belong to protease solution preocess on-line monitoring field.The gluten protein suspension of various concentration is digested, enzymolysis process timing sampling, chemical method monitors the important parameter in enzymolysis process, degree of hydrolysis, the peptide concentration of enzymolysis liquid, the ACE inhibiting rate of enzymolysis liquid;Its real time spectrum in situ is quickly acquired to collected enzymolysis liquid;Spectrum collected is pre-processed;Using joint section least square method degree of being hydrolyzed, the peptide concentration of enzymolysis liquid, the screening in the optimal spectrum section of the ACE inhibiting rate of enzymolysis liquid;Calibration model and prediction model are established using joint section least square method;The judgement of real-time monitoring and reaction end in situ is carried out to enzymolysis process using above-mentioned prediction model.It is monitored using enzymolysis process of the prediction model to the gluten protein suspension that concentration of substrate is 10 g/L, predicted value and the measured value goodness of fit are higher.

Description

Device and method based on real time spectrum in situ on-line monitoring protease solution preocess
Technical field:
The present invention relates to protease solution preocess to monitor field on-line, refers in particular to one kind and is existed based near infrared spectrum in real time in situ A kind of technology of line monitoring gluten protein enzymolysis process.
Background technique:
Wheat gluten protein is the by-product of starch processing, and protein content is up to 85%, is rich in hydrophobic amino acid, is one The very potential enzymatic isolation method of kind prepares the raw material of blood pressure lowering peptide.During enzymatic isolation method prepares blood pressure lowering peptide, the hydrolysis of albumen The ACE of the concentration of polypeptide and characterization hydrolysate hypotensive activity in degree DH (Degree of hydrolysis), hydrolysate Inhibiting rate (The inhibition on angiotensin converting-I enzyme inhibitory) is to close very much Three indexs of key, are the important evidences for judging enzyme digestion reaction terminal.When traditional chemical gauging DH, need to introduce NaOH, The quality of final polypeptide products is influenced to a certain extent.And the peptide concentration and ACE of conventional offline measurement hydrolyzate inhibit to live Property when need the enzyme deactivation by sampling from reactor, the complicated procedures such as centrifugation, heavy workload and due to having left reactive site and It cannot obtain accurate result.Therefore a kind of quick, continuous method monitoring enzymatic hydrolysis in situ in enzymolysis reactor is needed Important parameter in reaction, to judge enzyme digestion reaction terminal.
Currently, general on-line measurement and control system are only limitted to temperature, pressure and flow etc., and to chemical component in the process Effectively continuous measurement is not can be carried out still with many physical property variables, therefore, online spectral technique comes into being, it is with live shape Spectrum sensing technology based on microphysics amount and mi-crochemistry amount on the basis of molecular level under condition, relies on mini optical fibre The use of spectrometer plays important work in the process monitoring of the industrial departments such as chemical industry, pharmacy, light industry and high molecular material With.For current this microminiature portable near infrared spectrometer combination fibre-optical probe since its is at low cost, speed is fast, pollution-free, just In real-time, on-line analysis and control the advantages that.In recent years, spectrum monitoring means were widely used in the mistake in food processing process Range monitoring and quality determination.Such as the on-line monitoring (publication number: CN103616383A) of Bacterial community in Food fermentation processes, it is based on The method (publication number: CN201210124558) of the mid-infrared light spectrum quick test agricultural product oil content of horizontal ATR, a kind of utilization Visible-to-Near InfaRed diffuse spectral technology detection fresh tea leaves nitrogen content method (publication number: CN101382488A).But mesh These preceding methods can't smoothly be applied to the reaction system of aqueous solution.
It is a kind of suitable for real-time monitoring enzyme in situ enzymolysis reactor the present invention is directed to be established using online spectral technique The method for solving reaction, quickly to judge the terminal of enzyme digestion reaction.
Summary of the invention:
The purpose of the present invention is using the optical fiber of near infrared spectrometer combination in real time in situ can immersion cell, establish one kind and exist The method of line monitoring gluten protein enzymolysis process.The quick of proteolysis process is aimed at, in situ, real-time monitoring.The present invention A method of gluten protein enzymolysis process is monitored on-line based on real time spectrum in situ, is carried out as steps described below:
(1) gluten protein is digested, enzymolysis process timing sampling, chemical method monitors its enzymolysis process.
(2) its real-time near infrared spectrum in situ is quickly acquired to collected enzymolysis liquid;
(3) Pretreated spectra;
(4) screening in optimal spectrum section;
(5) model foundation and prediction;
(6) prediction in real time in situ is carried out to enzymolysis process using above-mentioned prediction model
It is 20-50g/L gluten protein suspension that wherein the enzymatic hydrolysis of gluten protein described in step (1), which is concentration of substrate, enzyme Measure 6460U/g, 50 DEG C of hydrolysis temperature, enzymolysis time 0-80min.Enzymolysis process index is gluten protein degree of hydrolysis, in enzymolysis liquid Peptide concentration and enzymolysis liquid ACE inhibiting rate.
Wherein step (2) real time spectrum in situ acquires near infrared spectrum using microminiature light-near infrared optical fiber spectrograph, Spectrometer probe is can immersion transmittance probes.
Wherein Pretreated spectra described in step (3) be first derivative, second dervative, standardization normalized (SNV), Multiplicative scatter correction (MSC) processing method is pre-processed.
Wherein the selection in optimal spectrum section described in step (4) refers to using joint section least-squares regression approach (Si-PLS) DH of gluten protein, the peptide concentration of hydrolyzate and the optimal spectrum section of ACE inhibiting rate are selected.
Wherein model foundation and prediction described in step (5), which refer to, is divided into calibration set (59), forecast set (29 for sample sets It is a) using joint section least-squares regression approach (Si-PLS) foundation correction and prediction model.
Wherein described in step (6), real-time monitoring in situ is carried out to enzymolysis process using above-mentioned prediction model and is referred to, to building An enzymolysis process outside mould carries out the monitoring of In situ spectroscopic, predicts the DH in enzymolysis process, the peptide concentration and ACE of enzymolysis liquid Inhibiting rate, comparison prediction value and measured value calculate residual error.
The beneficial effects of the present invention are:
It, can be in enzymolysis reactor using the method based on real time spectrum in situ on-line monitoring gluten protein enzymolysis process Important indicator (DH, enzymolysis liquid peptide concentration, ACE inhibiting rate) in the proteolysis reaction process of monitoring in real time in situ.With paddy PrPC is sample, using real time spectrum reaction system in situ, utilizes Matlab2009b and joint section least square method (Si-PLS) model is established, using related coefficient and relative error as measurement index, establishes gluten protein DH, enzymolysis liquid is more Peptide concentration, the regression model of ACE inhibiting rate.The coefficient R of DH prediction model is 0.9570, residual error 1.73%;Polypeptide is dense The coefficient R of degree is 0.9840, residual error 0.79mg/mL;The coefficient R of ACE inhibiting rate is 0.9536, and residual error is 5.12%;It is monitored using enzymolysis process of the prediction model to the gluten protein suspension that concentration of substrate is 10g/L, predicted value It is higher with the measured value goodness of fit.
Detailed description of the invention:
Fig. 1 is that present invention real time spectrum in situ monitors gluten protein enzymolysis process quantitative model analysis flow chart diagram on-line;
Fig. 2 is that original position real time spectrum used in the present invention monitors gluten protein enzymolysis process device on-line;Wherein 1 is enzyme Reaction tank is solved, 2 be gluten protein suspension, and 3 be thermometer, and 4 be agitating device, and 5 pop one's head in for immersion transmitted ray, and 6 be halogen Tungsten light source, 7 be microminiature near infrared spectrometer, and 8 be signal collecting and controlling system.
Specific embodiment:
Fig. 1 is that present invention real time spectrum in situ monitors gluten protein enzymolysis process quantitative model analysis flow chart diagram on-line;
It is indicated in the present invention with the variation of the ACE inhibiting rate of peptide concentration, enzymolysis liquid in degree of hydrolysis (DH), enzymolysis liquid The variation of entire enzyme digestion reaction process.
The measurement of DH uses pH-stat method;The measurement of enzymolysis liquid peptide concentration uses good fortune beautiful jade phenol method, enzymolysis product ACE suppression The measurement of rate processed is according to document " Jia et al..The use of ultrasound for enzymatic preparation Of ACE-inhibitory peptides from wheat germ protein.Food Chem.119,336 (2010) " into Row.
Specific continuous mode is as follows:
(1) prepared respectively with distilled water concentration of substrate 20,30,40, the gluten protein suspension 1500mL of 50g/L according to 1.3.2 the method described in is digested, enzymolysis time 80 minutes, first 20 minutes at interval of taking within 2 minutes a sample, latter 60 points Clock took a sample at interval of 5 minutes, and each sampling amount is 1mL, boiling water bath enzyme deactivation 10min was used after sampling rapidly, after cooling 10000g is centrifuged 10min, and collection supernatant is stored in be measured at 4 DEG C.While sampling, Real-Time Optical in situ is carried out in reaction tank The acquisition of spectrum.Amount to 88 samples.
(2) gluten protein DH, peptide concentration, the determined off-line of ACE inhibiting rate: the measuring method of peptide concentration is will be above-mentioned Sample dilutes 50 times respectively, the trichloroacetic acid of equal proportion volume addition 15%, reacts 30min in 30 DEG C of water-bath, 5000g from Heart 10min collects supernatant according to Forint phenol method and measures peptide concentration to remove high molecular weight protein;The measuring method of DH refers to PH-state method;Liquid chromatography of the measuring method of ACE inhibiting rate referring to Jia et al. in enzymolysis product.
Fig. 2 is that original position real time spectrum used in the present invention monitors gluten protein enzymolysis process device on-line.1 is anti-for enzymatic hydrolysis Ying Chi, 2 be gluten protein suspension, and 3 be thermometer, and 4 be agitating device, and 5 pop one's head in for immersion transmitted ray, and 6 be tungsten halogen lamp Light source, 7 be microminiature near infrared spectrometer, and 8 be signal collecting and controlling system.When whole system works, in enzyme digestion reaction pond 1 The middle enzymatic hydrolysis for carrying out gluten protein suspension, opens agitating device 4, and immersion transmitted ray probe 5 is protruded into gluten protein and is hanged It is in supernatant liquid 2 and fixed, immersion transmitted ray probe 5 is transmitted to by the sending light source of halogen tungsten lamp light source 6 and is adopted in enzyme digestion reaction pond Collection sample spectra feedback is acquired and stores into microminiature near infrared spectrometer 7 and by signal collecting and controlling system 8.
(3) in gluten protein enzymolysis process in situ real time spectrum acquisition: use the NIRQUEST256-2.5 of ocean company Type near-infrared micro spectrometer (U.S.'s marine optics) combines to be digested in TP300 transmission immersion fibre-optical probe acquisition enzymolysis process The near infrared spectrum of liquid, using near infrared light sensitivity highest indium GaAs (InGaAs) detector, spectral region 800- 2500nm.Specific spectra collection condition are as follows: using distilled water as background, transmission mode, the light path of 2mm acquires to be digested in enzymolysis process The atlas of near infrared spectra of liquid, scanning times are 16 times, resolution ratio 9.5nm, signal-to-noise ratio 10000:1, in the close of 800-2500nm Contain 256 variables in IR regions altogether.3 spectrum of each sample continuous acquisition, take its average value as the original of the sample Beginning spectrum.
(4) in gluten protein enzymolysis process in situ real time spectrum pretreatment: analyze software with Matlab 2009b, respectively SNV, MSC, 1 order derivative are carried out to spectrum, it is pre- to obtain optimal spectrum with least square method PLS modeling for the pretreatment of 2 order derivatives Processing method.The modeling result of final SNV preprocess method is better than other preprocess methods.Details are shown in Table 1.
The optimum of the monitoring index model of 1 different pretreatments spectrum of table
(5) foundation of calibration model: the spectrum of 88 samples is pre-processed with SNV preprocess method, is divided into correction Collect (59) and (29) two parts of forecast set.The chemometrics algorithm used is joint section least square regression (Si- PLS), cross validation is carried out through leaving-one method, is directed to the DH of gluten protein, the peptide concentration and ACE inhibiting rate of enzymolysis liquid respectively Optimal spectrum range is filtered out, its calibration model and prediction model are established.As the result is shown: in gluten protein enzymolysis process DH, the peptide concentration of enzymolysis liquid and the Si-PLS model of ACE inhibiting rate have good estimated performance, and details are shown in Table 2.
The selection of monitoring index spectrum range and modeling result in 2 enzymolysis process of table
(6) prediction of enzymolysis process: with distilled water prepare concentration of substrate be 10g/L gluten protein suspension 1500mL by It is digested according to method described in (1), and acquires spectrum.The spectrum of acquisition is brought into the prediction model established in (5) In, the peptide concentration and ACE inhibiting rate of DH, enzymolysis liquid during gluten protein enzyme digestion reaction are predicted, then will prediction Value is compared with actual value.Details are shown in Table 3.
3 enzymolysis process prediction result of table
Table 3 is shown, model is established using Matlab2009b and joint section least square method (Si-PLS), with phase relation Several and relative error establishes gluten protein DH, enzymolysis liquid peptide concentration, the regression model of ACE inhibiting rate as measurement index. The coefficient R of DH prediction model is 0.9570, residual error 1.73%;The coefficient R of peptide concentration is 0.9840, and residual error is 0.79mg/mL;The coefficient R of ACE inhibiting rate is 0.9536, residual error 5.12%;It is to concentration of substrate using prediction model The enzymolysis process of the gluten protein suspension of 10g/L is monitored, and predicted value and the measured value goodness of fit are higher.Utilize spectral information The predicted value and actual measured value that substitution model obtains have the higher goodness of fit, and the Si-PLS prediction model established in (5) can Enzymolysis process to predict the enzymolysis process of gluten protein well, for on-line real time monitoring gluten protein.

Claims (1)

1. based on real time spectrum in situ on-line monitoring protease solution preocess method, it is characterised in that as steps described below into Row:
(1) gluten protein is digested, enzymolysis process timing sampling, chemical method monitors its enzymolysis process;
(2) while sampling, its real-time near infrared spectrum in situ is quickly acquired to enzymolysis liquid in reaction tank;
(3) Pretreated spectra;
(4) screening in optimal spectrum section;
(5) model foundation and prediction;
(6) prediction in real time in situ is carried out to protease solution preocess using above-mentioned prediction model;
It is 20-50 g/L gluten protein suspension, enzyme concentration that wherein the enzymatic hydrolysis of gluten protein described in step (1), which is concentration of substrate, 6460 U/g, 50 DEG C of hydrolysis temperature, enzymolysis time 0-80 min;Enzymolysis process index is gluten protein degree of hydrolysis, in enzymolysis liquid The concentration of polypeptide and the ACE inhibiting rate of enzymolysis liquid;
Wherein described its near infrared spectrum in real time in situ that quickly acquires to enzymolysis liquid of step (2) refers to using NIRQUEST256- 2.5 type near-infrared micro spectrometer combination TP300 transmit the near-infrared of enzymolysis liquid in immersion fibre-optical probe acquisition enzymolysis process Spectrum, using to the highest indium gallium arsinide detectors of near infrared light sensitivity,
Wherein Pretreated spectra described in step (3) is first derivative, second dervative, standardizes normalized (SNV), is polynary Scatter correction (MSC) processing method is pre-processed;
Wherein the selection in optimal spectrum section described in step (4) refers to using joint section least-squares regression approach (Si- PLS) the optimal spectrum section of DH, peptide concentration and ACE inhibiting rate are selected;
Wherein model foundation and prediction described in step (5), which refer to, is divided into calibration set 59 for sample sets, forecast set 29, uses Joint section least-squares regression approach (Si-PLS) establishes correction and prediction model;
Wherein described in step (6), real-time monitoring in situ is carried out to enzymolysis process using above-mentioned prediction model and is referred to, it is outer to modeling An enzymolysis process carry out the monitoring of In situ spectroscopic, predict that the DH in enzymolysis process, the peptide concentration and ACE of enzymolysis liquid inhibit Rate, comparison prediction value and measured value calculate residual error, and prediction in real time in situ can be carried out to protease solution preocess.
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