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CN105541364A - Method for producing carbon-ceramic automobile brake disc through one-step densification production - Google Patents

Method for producing carbon-ceramic automobile brake disc through one-step densification production Download PDF

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Publication number
CN105541364A
CN105541364A CN201510944845.0A CN201510944845A CN105541364A CN 105541364 A CN105541364 A CN 105541364A CN 201510944845 A CN201510944845 A CN 201510944845A CN 105541364 A CN105541364 A CN 105541364A
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carbon
carbon fibre
brake disc
automobile brake
resin
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CN105541364B (en
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赵伟
施正堂
杨鹏翱
高洁
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Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
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Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83Carbon fibres in a carbon matrix
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/425Graphite
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
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Abstract

The invention discloses a method for producing a carbon-ceramic automobile brake disc through one-step densification production. The method comprises mixing and dissolving graphite powder and silicon powder as additives and resin, coating a carbon fiber fabric obtained through weaving of carbon fiber filament bundles with the solution, carrying out airing and lamination, carrying out molding and carrying out processing charing to obtain a carbon fiber-reinforced ceramic composite material brake disc. Through use of graphite powder and silicon powder, the high-density carbon-ceramic composite material is prepared through one-step densification. The method solves the problem that the vapor deposition and liquid phase deposition methods have long preparation periods and difficultly controlled processes.

Description

The method of carbon pottery automobile brake disc is produced in an a kind of step densification
Technical field
The present invention relates to a kind of method of producing automobile brake disc, especially relate to a kind of method that carbon pottery automobile brake disc is produced in a step densification.
Background technology
Disc brake is the stopper that current passenger car the most generally uses, it have structure simple, be swift in response, the advantage such as effect stability, easy-maintaining.Retarding disc is the core component of disk braking system, and its performance decides the driver comfort of the braking safety of automobile.Now widely used disc brake material is cast iron, and it has easily processing and the advantage such as wear resistance is better, but it also has shortcomings such as quality is large, thermostability is poor, get rusty easily, brake noise is large.
Along with the development of Manufacturing Technology for Automotive Parts, retarding disc is just lighter towards quality, frictional coefficient is larger and the better future development of weather resistance.In the face of passenger car is to the active demand of high-performance retarding disc, research and development Novel brake disk material not only has major and immediate significance, but also has huge application value.
Carbon fibre reinforced ceramics retarding disc, adopt carbon fiber as a class friction materials of strongthener, it takes full advantage of carbon fiber in physicals, has the features such as intensity is large, modulus is high, density is little, heat conduction is good, high temperature resistant, rub resistance, Heat stability is good, has again the features such as the high rigidity of stupalith concurrently simultaneously.Carbon fiber plays the effect of bearing load in carbon ceramic composite material, and pottery and carbon basal body play the effect of transmitted load in carbon ceramic composite material.
Carbon fiber whether can play a role in carbon ceramic composite material depend on pottery and carbon basal body whether fine and close, so densification process is the key of the performance that decide carbon ceramic composite material.First the first step prepared by carbon ceramic composite material is that carbon fiber knit is become precast body, then introduces in precast body by pottery and carbon element presoma, and make carbon element and pottery be combined the matrix material forming densification with carbon fiber by Pintsch process, this step is called densification.
The densifying method of current carbon ceramic composite material mainly comprises several as follows: (1) chemical Vapor deposition process, by pottery and the at high temperature cracking of carbon element precursor gas, makes pottery and carbon deposition on carbon fabric perform to reach the object of densification; (2) liquid-phase impregnation process, by impregnated carbon fiber in carbon element precursor liquid, then curing molding, then put into High Temperature Furnaces Heating Apparatus and carry out cracking, finally go deep into carbon carbon base substrate to reach densification object with molten silicon; In above-mentioned technique, (1) preparation technology's cycle is long, and gas effciency is low, and cost is high, and deposition later stage surface ventilate is blocked, and needs continue deposition after processing, complex process.Technique (2) is because splitting gas effusion causes matrix material void content high in Pintsch process process, and need repeatedly to flood-Pintsch process circulation, the process time is long, density is on the low side.
Summary of the invention
In order to overcome the deficiency that existing densification process exists, the object of the present invention is to provide an a kind of step densification to produce the method for carbon pottery automobile brake disc, having obtained higher density carbon ceramic composite brake disc by a step densification, strengthen ceramic automobile retarding disc.
The technical solution used in the present invention adopts following steps:
Step one: the braiding of carbon fabric perform
Carbon fibre tow is carried out plain weave or satin weave becomes carbon cloth, carbon cloth edge cleavable polymer line carries out lockstitching a border in case the dislocation of blocking fibre bundle;
Step 2: the preparation of carbon fibre initial rinse stain body
Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30-60:2-20:30-70:70-90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body;
Step 3: the compression molding of carbon fibre initial rinse stain body
Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10-30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes;
Step 4: the processing of carbon fibre preform
Carbon fibre preform is carried out processing punching, after excising unnecessary corner, effects on surface carries out polished finish;
Step 5: the charing of carbon fibre preform
Be placed in by carbon fibre preform in charring furnace and carry out charing process, carbonization temperature is 1400 DEG C, finally obtains carbon ceramic Moving plate.
Cleavable polymer line in described step one is polypropylene fibre or terylene.
Carbon fibre tow in described step one is the carbon fibre tow of 1K, 3K, 6K or 12K.
The resin-oatmeal of described step 2 is adopted as high carbon residue resin or pitch.
The Graphite Powder 99 of described step 2 and silica flour are 10000 orders.
The solution banister brush that described step 2 obtains evenly brushes the surface at carbon cloth.
Lamination is carried out again after the carbon fibre initial rinse stain body of described step 2 carries out cutting.
Protect by argon gas, nitrogen or vacuum during charing process in the charring furnace of described step 5.
The invention has the beneficial effects as follows:
The additive such as Graphite Powder 99, silica flour and mixed with resin dissolve by the present invention, are then coated on carbon cloth in advance, then carry out compression molding charing, finally obtain carbon fibre reinforced ceramics composite brake dish.
The present invention and Traditional liquid phase flood the interpolation distinguished and be Graphite Powder 99 and silica flour, like carbonization process rate of change of the density less, obtain the carbon ceramic composite brake disc of greater density by one-step moulding charing, the preparation cycle overcoming vapour deposition and liquid impregnation method be long, the shortcoming such as the difficult control of process.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
The inventive method comprises the following steps:
Step one: the braiding of carbon fabric perform
Carbon fibre tow is carried out plain weave or satin weave becomes carbon cloth, carbon cloth edge cleavable polymer line carries out lockstitching a border in case the dislocation of blocking fibre bundle;
Step 2: the preparation of carbon fibre initial rinse stain body
Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30-60:2-20:30-70:70-90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body;
Step 3: the compression molding of carbon fibre initial rinse stain body
Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10-30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes;
Above-mentioned solidifying pressure, temperature and time can be determined according to different resins or pitch.
Step 4: the processing of carbon fibre preform
Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish;
Step 5: the charing of carbon fibre preform
Be placed in by carbon fibre preform in charring furnace and carry out charing process, carbonization temperature is 1400 DEG C, finally obtains carbon ceramic Moving plate.
Cleavable polymer line in preferred step one is polypropylene fibre or terylene.
Carbon fibre tow in preferred step one is the carbon fibre tow of 1K, 3K, 6K or 12K.
The resin-oatmeal of preferred step 2 is adopted as high carbon residue resin or pitch.
The Graphite Powder 99 of preferred step 2 and silica flour are 10000 orders.
The solution banister brush that preferred step 2 obtains evenly brushes the surface at carbon cloth, but is not limited thereto.
The carbon fibre initial rinse stain body obtained in step 2 carries out lamination, then compression molding after first carrying out cutting by retarding disc drawing requirement again.
Protect by argon gas, nitrogen or vacuum, in case blocking cellulosic material is oxidized during charing process in the charring furnace of preferred step 5.
First carbon ceramic composite material preparation of the present invention is that carbon fiber knit is become precast body, then introduces in precast body by pottery and carbon element presoma, makes carbon element and pottery be combined the matrix material forming densification with carbon fiber by Pintsch process resin or pitch.
The present invention uses the mixing solutions of resin, Graphite Powder 99 and silica flour to apply carbon cloth in advance, Graphite Powder 99 and silica flour is allowed effectively to be improved its bonding strength by resin parcel, interpolation and the carbon fiber woven cloth of Graphite Powder 99 and silica flour cooperatively interact, and make the hole that Graphite Powder 99 and silica flour can be good between fiberfill fibers bundle.Graphite Powder 99 is connected by resin RESEARCH OF PYROCARBON with silica flour, forms better combination with carbon fiber.By carbon ceramic Moving plate prepared by this step densification process, 1.45g/cm can be reached through charing density 3above, the tensile strength being parallel to carbon fiber direction can reach more than 98MPa.Flood preparation technology with Traditional liquid phase and once carbonize rear density 0.8-1.1g/cm 3, intensity 40-70Mpa compares, and has had very large lifting.
Embodiments of the invention are as follows:
Embodiment 1
The carbon fibre tow of 1K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30:20:30:70, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 2
3K carbon fibre tow is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 45:8:50:90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 3
The carbon fibre tow of 1K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 60:2:30:90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 4
The carbon fibre tow of 6K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30:20:60:70, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 20MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 5
3K carbon fibre tow is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 45:20:70:80, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 20MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 6
The carbon fibre tow of 1K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 60:2:40:70, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 20MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 7
The carbon fibre tow of 12K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30:20:70:90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 8
The carbon fibre tow of 12K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 60:15:40:70, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
Embodiment 9
The carbon fibre tow of 6K is woven into plain, and carries out lockstitching a border to prevent fibrous bundle from misplacing with hot-melting type polypropylene fibre.Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 60:20:70:90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body; Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes; Carbon fibre preform is carried out processing punching according to retarding disc drawing, and after excising unnecessary corner, effects on surface carries out polished finish; Carbonize at 1400 DEG C of temperature, once charing obtains density and is not less than 1.45g/cm 3, intensity is not less than the carbon ceramic composite brake disc of 98Mpa.
As seen from the above-described embodiment, the carbon ceramic composite brake disc that the present invention makes has greater density and intensity, the shortcoming such as the preparation cycle overcoming vapour deposition and liquid impregnation method is long, the difficult control of process.

Claims (8)

1. a method for carbon pottery automobile brake disc is produced in a step densification, it is characterized in that comprising following steps:
Step one: the braiding of carbon fabric perform
Carbon fibre tow is carried out plain weave or satin weave becomes carbon cloth, carbon cloth edge cleavable polymer line carries out lockstitching a border in case the dislocation of blocking fibre bundle;
Step 2: the preparation of carbon fibre initial rinse stain body
Graphite Powder 99, silica flour and resin-oatmeal are carried out mixing to be dissolved in dehydrated alcohol, and the mass ratio of Graphite Powder 99, silica flour, resin-oatmeal and dehydrated alcohol is 30-60:2-20:30-70:70-90, fully stirs and makes soilless sticking powder in solution; This solution is evenly coated in advance the surface of carbon cloth, then fully dries at normal temperatures, obtain carbon fibre initial rinse stain body;
Step 3: the compression molding of carbon fibre initial rinse stain body
Carbon fibre initial rinse stain body is carried out lamination, and fiber architecture direction and next layer of offset angular of every one deck make the fiber architecture direction of adjacent two layers not identical; Then the carbon fibre initial rinse stain body after lamination is placed in the die cavity of molding die, initial press is to the pressure of 10-30MPa, keep initial press pressure to be first warming up to 120 DEG C, finally keep that pressure is constant is warming up to 180 DEG C, be incubated and be cured formation carbon fibre preform in 30 minutes;
Step 4: the processing of carbon fibre preform
Carbon fibre preform is carried out processing punching, after excising unnecessary corner, effects on surface carries out polished finish;
Step 5: the charing of carbon fibre preform
Be placed in by carbon fibre preform in charring furnace and carry out charing process, carbonization temperature is 1400 DEG C, finally obtains carbon ceramic Moving plate.
2. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: the cleavable polymer line in described step one is polypropylene fibre or terylene.
3. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: the carbon fibre tow in described step one is the carbon fibre tow of 1K, 3K, 6K or 12K.
4. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: the resin-oatmeal of described step 2 is adopted as high carbon residue resin or pitch.
5. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: the Graphite Powder 99 of described step 2 and silica flour are 10000 orders.
6. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: the solution banister brush that described step 2 obtains evenly brushes the surface at carbon cloth.
7. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: carry out lamination again after the carbon fibre initial rinse stain body of described step 2 carries out cutting.
8. the method for carbon pottery automobile brake disc is produced in an a kind of step densification according to claim 1, it is characterized in that: protect by argon gas, nitrogen or vacuum during charing process in the charring furnace of described step 5.
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CN111892416A (en) * 2020-07-27 2020-11-06 贵阳天龙摩擦材料有限公司 Preparation method of carbon-ceramic brake disc
CN113773099A (en) * 2020-06-10 2021-12-10 中国科学院上海硅酸盐研究所 Preparation method of continuous fiber reinforced silicon carbide ceramic matrix composite
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CN107935614A (en) * 2017-11-30 2018-04-20 北京天宜上佳新材料股份有限公司 Carbon ceramic composite material and preparation method thereof
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CN111099911B (en) * 2020-01-02 2020-11-13 航天特种材料及工艺技术研究所 Carbon fiber reinforced carbon-silicon carbide-zirconium carbide composite material and preparation method thereof
CN113773099A (en) * 2020-06-10 2021-12-10 中国科学院上海硅酸盐研究所 Preparation method of continuous fiber reinforced silicon carbide ceramic matrix composite
CN111892416A (en) * 2020-07-27 2020-11-06 贵阳天龙摩擦材料有限公司 Preparation method of carbon-ceramic brake disc
CN116986918A (en) * 2023-08-22 2023-11-03 北京优材百慕航空器材有限公司 Carbon/carbon composite brake disc and preparation method thereof

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