CN105537430A - Steel rope processing equipment - Google Patents
Steel rope processing equipment Download PDFInfo
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- CN105537430A CN105537430A CN201610054540.7A CN201610054540A CN105537430A CN 105537430 A CN105537430 A CN 105537430A CN 201610054540 A CN201610054540 A CN 201610054540A CN 105537430 A CN105537430 A CN 105537430A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 266
- 239000010959 steel Substances 0.000 title claims abstract description 266
- 238000012545 processing Methods 0.000 title claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000013519 translation Methods 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000004080 punching Methods 0.000 claims description 67
- 238000003032 molecular docking Methods 0.000 claims description 66
- 239000000463 material Substances 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 230000010355 oscillation Effects 0.000 claims description 9
- 230000001737 promoting effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 210000001503 joint Anatomy 0.000 abstract 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses steel rope processing equipment. Firstly, a steel rope is automatically conveyed by a steel rope feeding device; the front end of the steel rope is clamped by a front-end clamping rotary mechanism, and is rotated to an end part processing punch so as to be in butt joint and riveted with a screw; then, the steel rope is straightened by a steel rope length computing auxiliary mechanism, the length of the steel rope is computed by a counter, the steel rope feeding device and the steel rope length computing auxiliary mechanism stop when the length of the steel rope reaches designed length, and a steel rope cut-off device correspondingly cuts off the steel rope; the tail end of the steel rope is clamped by a tail-end clamping translation mechanism, and is moved to a processing punch on the other end part for being in butt joint and riveted with the screw; the middle part of the steel rope is clamped by a middle butt-joint mechanism, and is moved to a connecting plate processing punch so as to be in butt joint and riveted with a connecting plate, so that the finished product processing is completed; and in the whole processing process, only one person is required to operate and control, so that automatic production is realized, labor cost is reduced, the production efficiency is improved and the yield is increased, and therefore, the steel rope processing equipment is suitable for large-scale processing production.
Description
[technical field]
The present invention relates to process equipment, especially a kind of steel cable process equipment.
[background technology]
In prior art, lift car is installed connection and is related generally to steel cable connector, the length of the steel cable that the lift car of different size uses is distinguished to some extent, first need manually by steel cable as requested, fixed-length cut-off, respectively the two ends of steel cable and screw rod are carried out riveting to be afterwards fixedly connected with, finally, then by connecting plate with carry out plate riveting in the middle part of steel cable and be fixedly connected with.For completing the processing of above-mentioned steel cable, general needing 6 people cooperate, needing higher labour cost, and often with about 786 seconds man-hours used of root steel cable finished parts, production efficiency is lower, is unfavorable for production in enormous quantities; In addition, adopt manual work mode, in this steel cable product, the qualification rate of the quality of connection of screw rod and connecting plate and steel cable can only reach 95%, easily causes waste of material and increases production cost; Meanwhile, in whole process, adopt human assistance machinery operation, because everyone Grasping level to process equipment is different, easily occur tired slack phenomenon after long working, cause and there is higher potential safety hazard.
Namely the present invention researchs and proposes for the deficiencies in the prior art.
[summary of the invention]
The technical problem to be solved in the present invention is to provide a kind of steel cable process equipment, first, steel cable pay-off automatic transport steel cable, the head end of steel cable clamps slew gear by head end and clamps and rotate on the processing punching machine workbench of end, successively carries out with screw rod docking and riveting is fixedly connected with; Then, steel cable length computation auxiliary body along X-direction and Y direction steel cable is stretching, and the length of steel cable is calculated in real time by counter, when steel cable length reaches design length, steel cable pay-off and steel cable length computation auxiliary body all stop, and steel cable then correspondingly blocks by steel cable cutting device; Then, end clipping translation mechanism then clamps the end of steel cable, and moves on the processing punching machine workbench of the other end, successively carries out with screw rod docking and riveting is fixedly connected with; Afterwards, the middle part of middle part docking mechanism clamping steel cable, and moves on connecting plate processing punching machine workbench, successively docks with connecting plate and riveting is fixedly connected with; Finally, steel cable riveting being connected with screw rod and connecting plate takes out, in whole process, only need 1 people to operate to control, screw rod and connecting plate all adopt automatic charging, realize automation processing, reduce human cost, improve production efficiency and yields, and effectively ensure that end product quality is unified, is applicable to processing in enormous quantities.
For solving the problems of the technologies described above, a kind of steel cable process equipment of the present invention, comprising:
One steel cable pay-off, for carrying steel cable, is disposed with the counter for calculating steel cable length along steel cable throughput direction, for the steel cable cutting device blocked by steel cable end.
Two end processing punching machines, end processing punching machine described in two is located at the steel cable pay-off left and right sides respectively and is fixedly connected with for steel cable head end and end are carried out riveting with screw rod respectively, and described end processing punching machine workbench is provided with for screw rod is positioned with steel cable end the docking mechanism docked.
Two screw feeding machines, screw feeding machine described in each be located at processing punching machine side, end for by screw rod automatic transport on corresponding docking mechanism.
One head end clamping slew gear, described head end clamping slew gear to be located on the left of steel cable pay-off and between end processing punching machine and steel cable cutting device, is positioned at steel cable head end on steel cable cutting device and by steel cable head end rotary oscillation to the docking mechanism be positioned on the left of steel cable pay-off for clamping.
One end clipping translation mechanism, described end clipping translation mechanism to be located on the right side of steel cable pay-off and between end processing punching machine and steel cable cutting device, for clamping the end of steel cable and steel cable end being moved to the docking mechanism be positioned on the right side of steel cable pay-off after steel cable end blocks by steel cable cutting device.
A plate processing punching machine, between described connecting plate processing punching machine is located in the middle part of on front side of two end processing punching machines, for fixing carrying out riveting in the middle part of connecting plate and steel cable, described connecting plate processing punching machine workbench is provided with the connecting plate fixed jig for connecting plate location.
A plate feeder, described connecting plate feeder is located at connecting plate processing punching machine side, for by connecting plate automatic transport to connecting plate fixed jig.
One steel cable length computation auxiliary body, described steel cable length computation auxiliary body is between two end processing punching machines and connecting plate processing punching machine, comprise frame, described frame is provided with when steel cable head end is clamped on rotary oscillation to the docking mechanism be positioned on the left of steel cable pay-off for the X-axis steel cable drawing mechanism along the stretching steel cable of X-direction along X-direction, and described frame is also provided with when steel cable head end is clamped on rotary oscillation to the docking mechanism be positioned on the left of steel cable pay-off for the Y-axis steel cable drawing mechanism along the stretching steel cable of Y direction along Y direction.
And docking mechanism in the middle part of in the of, described middle part docking mechanism to be located in frame and to be positioned at above steel cable length computation auxiliary body, when docking with connecting plate for clamp in the middle part of steel cable and move on connecting plate fixed jig after determining steel cable length.
Described steel cable pay-off comprises steel cable feeding board, described steel cable feeding board is provided with the material volume being wound around supply steel cable, described steel cable feeding board is also provided with the pair roller of active forward for traction steel rope of cable, described steel cable feeding board is fixed with the feed drive motor for driving initiatively pair roller to rotate, described steel cable cutting device is fusing machine, and described fusing machine is provided with the guiding trestle for steel cable guiding.
Described counter is placed in material volume and initiatively between pair roller, described counter is provided with the driven guide wheel for steel cable guiding.
Described screw feeding machine comprises screw feeding machine support, described screw feeding machine support is provided with the screw vibration dish of deriving in order for vibrating combing screw rod, the screw rod chute that described screw vibration dish discharging oral area tilts to be connected with for conveying screw rod, described screw rod chute lower end, to being connected to screw rod gathering sill, described screw feeding machine support is also fixed with and pushes cylinder for the screw rod pushed to by screw rod on the processing punching machine workbench of end.
Described docking mechanism comprises the positioning seat being fixedly located at end processing punching machine workbench, be slidably connected to the cyclostrophic on the processing punching machine workbench of end, and for the screw rod being positioned at screw rod gathering sill discharge end being clamped and moving to the screw rod gripper cylinder group on cyclostrophic chuck, described end processing punching machine workbench is also established and slides to make the cyclostrophic that the screw rod on cyclostrophic chuck docks with steel cable end promote cylinder towards positioning seat direction for promoting cyclostrophic.
Described head end clamping slew gear comprises revolution pedestal, described revolution pedestal internal fixtion is provided with revolution drive motors and rotary reducer, described revolution drive motors output is connected with rotary reducer input, described rotary reducer output is connected with in vertically arranging and stretching out the gyroaxis turning round pedestal, described gyroaxis upper end is fixedly connected with cantilever, the described cantilever other end is fixedly connected with revolution grip slipper, described revolution grip slipper is fixedly connected with clamping revolution drive motors, described clamping revolution drive motors output is fixedly connected with the revolution jaw cylinder for clamping steel cable head end.
Described positioning seat is provided with and docks with screw rod for steel cable end and detent that riveting is located, described screw rod gripper cylinder group comprise be fixedly connected with end processing punching machine workbench and transverse cylinder can be clamped along the screw rod that X-direction is flexible, described screw rod clamping transverse cylinder output is fixedly connected with and can clamps longitudinal cylinder along the screw rod that Y direction is flexible, and described screw rod clamps longitudinal cylinder output and is fixedly connected with for clamping the screw rod the screw rod jaw cylinder moved on cyclostrophic chuck of being derived by screw rod gathering sill discharge end.
Described end clipping translation mechanism comprises and to be positioned on the right side of steel cable pay-off and the end clipping translation Connection Block that is fixedly installed of opposed end processing punching machine workbench, described end clipping translation Connection Block rotates and is provided with end clipping translation leading screw, described end clipping translation Connection Block is provided with the end clipping translation drive motors for driving end clipping translation screw turns, described end clipping translation leading screw is connected with the end clipping translation slide that opposing end portions clipping translation Connection Block slides along X-direction with end clipping translation screw turns, described end clipping translation slide is connected with the end clipping translation slide block that can slide along Y direction, described end clipping translation slide is fixed with the end clipping translation cylinder for promoting end clipping translation skid, described end clipping translation slide block is fixed with the end jaw cylinder for clamping steel cable end.
Described connecting plate feeder comprises connecting plate feeder body, be fixedly connected on the connecting plate material loading drive motors in connecting plate feeder body, be fixedly connected on connecting plate material loading decelerator in connecting plate feeder body, and be rotationally connected with the rotating disk of connecting plate feeder body upper, described connecting plate material loading drive motors output is connected with connecting plate material loading decelerator input, described connecting plate material loading decelerator output is connected with rotating shaft bottom rotating disk, described rotating disk is circumferentially provided with some groups for locating the connecting plate backstay group stacking connecting plate, described connecting plate feeder body is also provided with connecting plate translation pole, described connecting plate translation pole top is fixedly connected with Rodless cylinder, described Rodless cylinder one end extends to above connecting plate fixed jig, the other end then extends to above rotating disk, the slide of described Rodless cylinder is fixedly connected with connecting plate feeding cylinder that can be vertically flexible up and down, described connecting plate feeding cylinder output is fixedly connected with along horizontally disposed feeding crossbeam, the described feeding crossbeam other end is vertically fixedly connected with feeding guide rod, described feeding lower end of the guide rod is connected with can the connecting plate feeding seat that slides up and down of feeding guide rod relatively, described feeding guide rod is arranged with the feeding back-moving spring be placed between connecting plate feeding seat and feeding crossbeam, the suction nozzle for drawing connecting plate is provided with bottom described connecting plate feeding seat.
Described X-axis steel cable drawing mechanism comprises the X-axis stretching Connection Block along being fixedly connected with frame, described X-axis stretching Connection Block is rotatably connected to X-axis stretching leading screw, described X-axis stretching Connection Block one end is provided with the X-axis stretching drive motors for driving X-axis stretching screw turns, described X-axis stretching leading screw be provided with can with X-axis stretch screw turns and the X-axis moved in the X-axis direction stretches and slide seat, stretch and slide seat and X-axis stretching Connection Block of described X-axis is slidably connected, and the described X-axis seat that stretches and slide is provided with for hooking the X-axis drag hook drawing steel cable.
Described Y-axis steel cable drawing mechanism comprises the Y-axis stretching Connection Block along being fixedly connected with frame, described Y-axis stretching Connection Block is rotatably connected to Y-axis stretching leading screw, described Y-axis stretching Connection Block one end is provided with the Y-axis stretching drive motors for driving Y-axis stretching screw turns, described Y-axis stretching leading screw is provided with and can stretches screw turns and stretching and slide seat along the Y-axis that Y direction is moved with Y-axis, stretch and slide seat and Y-axis stretching Connection Block of described Y-axis is slidably connected, and the described Y-axis seat that stretches and slide is provided with for hooking the Y-axis drag hook drawn in the middle part of steel cable.
Described middle part docking mechanism comprises the middle part be fixedly connected with upper rack and docks Connection Block, described middle part docking Connection Block is rotatably connected to middle part docking leading screw along Y direction, docking Connection Block one end, described middle part is fixed with the middle part docking drive motors for driving middle part docking screw turns, docking leading screw in described middle part is connected with and can docks screw turns with middle part and along the horizontal slide of middle part docking that Y direction is moved, docking horizontal slide in described middle part docks Connection Block with middle part and is slidably connected, the inclination connecting plate be obliquely installed is fixedly connected with bottom the horizontal slide of described middle part docking, described inclination connecting plate slidably connects sloping slide, described sloping slide is fixedly connected with middle part jaw cylinder, described inclination connecting plate is also provided with when docking cylinder for the middle part driving sloping slide to make middle part jaw cylinder clamp in the middle part of steel cable along inclination connecting plate slide downward after steel cable length is determined.
Compared with prior art, a kind of steel cable process equipment of the present invention tool has the following advantages:
1, screw rod, connecting plate and steel cable adopt automatic transport, and automatically detect steel cable length and automatically block, but also automatically by screw rod and steel cable end, and connecting plate with carry out in the middle part of steel cable docking and riveting, only need 1 people to be responsible for operation in whole process to control, realize automated production, average processing time is 100S/ root, reduces human cost and improves production efficiency;
2, the present invention adopts automatic riveting to be fixedly connected with, and product qualified rate is high, can reach 100%, and its quality of connection is reliable steady and unified;
3, steel cable cutting device is adopted as fusing machine, steel cable is fused after being heated by high frequency electric, and its end face of steel cable end face through fusing is neat, is convenient to the hole be plugged on screw rod;
4, head end clamping slew gear comprises revolution drive motors and clamping revolution drive motors, clamped steel cable head end is carried out 180 ° of rotations, ensures accurately to dock with screw rod;
5, docking mechanism comprises cyclostrophic, and screw rod is clamped on cyclostrophic chuck, and rotates with chuck, ensure that screw rod docks with steel cable end and puts in place, be fixedly connected with to carry out riveting;
6, steel cable length computation auxiliary body comprises X-axis steel cable drawing mechanism and Y-axis steel cable drawing mechanism, by controlling the rotation of X-axis stretching drive motors and Y-axis stretching drive motors, correspondingly be convenient to determine steel cable length along X-axis and Y direction stretching steel cable, effectively avoid disorderly expecting phenomenon;
7, suction nozzle is located on connecting plate feeding seat, connecting plate feeding seat is fixedly connected with feeding lower end of the guide rod, and feeding back-moving spring is located on the feeding guide rod between connecting plate feeding seat and feeding crossbeam, when ensureing that suction nozzle presses down absorption connecting plate, avoid suction nozzle and connecting plate is rigid contact, improve the success rate that feeding is drawn.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is one of perspective view of the present invention;
Fig. 2 is perspective view two of the present invention;
Fig. 3 is top view of the present invention;
Fig. 4 is the structural representation of steel cable pay-off in the present invention;
Fig. 5 is the structural representation of connecting plate feeder in the present invention;
Fig. 6 is connecting plate feeder inner connecting structure schematic diagram in the present invention;
Fig. 7 is medial end portions processing punching machine of the present invention, head end clamping slew gear is connected the structural representation arranged with screw feeding machine;
Fig. 8 is the structural representation that medial end portions processing punching machine of the present invention and screw feeding machine are arranged;
Fig. 9 is the structural representation of medial end portions processing punching machine of the present invention;
Figure 10 is the structural representation of screw feeding machine in the present invention;
Figure 11 is the structural representation of head end clamping slew gear in the present invention;
Figure 12 is the structural representation that in the present invention, head end clamping slew gear inside connects;
Figure 13 is the structural representation of screw rod gripper cylinder group in the present invention;
Figure 14 is medial end portions processing punching machine of the present invention, end clipping translation mechanism is connected the structural representation arranged with screw feeding machine;
Figure 15 is the structural representation of end clipping translation mechanism in the present invention;
Figure 16 is that in the present invention, steel cable length computation auxiliary body and middle part docking mechanism connect the structural representation arranged;
Figure 17 is the structural representation of steel cable length computation auxiliary body in the present invention;
Figure 18 is the structural representation of middle part docking mechanism in the present invention;
Figure 19 is the structural representation of connecting plate;
Figure 20 is the structural representation of screw rod;
Figure 21 is the structural representation that on steel cable, riveting has connecting plate and screw rod.
[detailed description of the invention]
Below in conjunction with accompanying drawing, embodiments of the present invention are elaborated.
As shown in Figure 1, Figure 2 and Figure 3, a kind of steel cable process equipment of the present invention, comprises steel cable pay-off 1, end processing punching machine 5, screw feeding machine 7, head end clamping slew gear 8, end clipping translation mechanism 9, connecting plate processing punching machine 10, connecting plate feeder 30, steel cable length computation auxiliary body 40 and middle part docking mechanism 50.
As shown in Figure 4, described steel cable pay-off 1, for carrying steel cable 2, is disposed with the counter 3 for calculating steel cable 2 length, for the steel cable cutting device 4 blocked by steel cable 2 end along steel cable 2 throughput direction.
Described steel cable pay-off 1 comprises steel cable feeding board 11, described steel cable feeding board 11 is provided with the material volume 12 being wound around supply steel cable 2, described steel cable feeding board 11 is also provided with the pair roller 13 of active forward for traction steel rope of cable 2, described steel cable feeding board 11 is fixed with the feed drive motor 14 for driving initiatively pair roller 13 to rotate, described steel cable cutting device 4 is fusing machine, after being heated by high frequency electric, steel cable 2 is fused, its end face of steel cable 2 end face through fusing is neat, is convenient to be plugged in the hole on screw rod 6; Lead for the ease of steel cable 2, described fusing machine is provided with the guiding trestle 41 led for steel cable 2.
Described counter 3 is placed in material volume 12 and initiatively between pair roller 13, described counter 3 is provided with the driven guide wheel 31 led for steel cable 2, and the number of turns of being rotated by driven guide wheel 31 is to calculate the length of steel cable 2.
As shown in Figure 3, described end processing punching machine 5 is located at steel cable pay-off 1 left and right sides respectively and is fixedly connected with for steel cable 2 head end and end are carried out riveting with screw rod 6 respectively, and described end processing punching machine 5 workbench is provided with for screw rod 6 is positioned with steel cable 2 end the docking mechanism 51 docked.
Described screw feeding machine 7 for by screw rod 6 automatic transport to corresponding docking mechanism 51, screw feeding machine 7 described in each is located at end processing punching machine 5 side.
Described head end clamping slew gear 8 to be located on the left of steel cable pay-off 1 and between end processing punching machine 5 and steel cable cutting device 4, is positioned at steel cable 2 head end on steel cable cutting device 4 and by steel cable 2 head end rotary oscillation to the docking mechanism 51 be positioned on the left of steel cable pay-off 1 for clamping.
Described end clipping translation mechanism 9 to be located on the right side of steel cable pay-off 1 and between end processing punching machine 5 and steel cable cutting device 4, to be used for clamping the end of steel cable 2 and steel cable 2 end to be moved to the docking mechanism 51 be positioned on the right side of steel cable pay-off 1 after steel cable 2 end blocks by steel cable cutting device 4.
Described connecting plate processing punching machine 10 is located on front side of two end processing punching machines 5 between middle part, and for fixing carrying out riveting in the middle part of connecting plate 20 and steel cable 2, described connecting plate processing punching machine 10 workbench is provided with the connecting plate fixed jig 101 of locating for connecting plate 20.
Described connecting plate feeder 30 is located at connecting plate processing punching machine 10 side, for by connecting plate 20 automatic transport to connecting plate fixed jig 101.
Described steel cable length computation auxiliary body 40 is between two end processing punching machines 5 and connecting plate processing punching machine 10, comprise frame 401, described frame 401 is provided with when steel cable 2 head end is clamped on rotary oscillation to the docking mechanism 51 be positioned on the left of steel cable pay-off 1 for the X-axis steel cable drawing mechanism 402 along the stretching steel cable 2 of X-direction along X-direction, and described frame 401 is also provided with when steel cable 2 head end is clamped on rotary oscillation to the docking mechanism 51 be positioned on the left of steel cable pay-off 1 for the Y-axis steel cable drawing mechanism 403 along the stretching steel cable 2 of Y direction along Y direction.
Described middle part docking mechanism 50 to be located in frame 401 and to be positioned at above steel cable length computation auxiliary body 40, docks after determining steel cable 2 length for clamp in the middle part of steel cable 2 and move on connecting plate fixed jig 101 with connecting plate 8.
As shown in Figure 10, described screw feeding machine 7 comprises screw feeding machine support 71, described screw feeding machine support 71 is provided with the screw vibration dish 72 of deriving in order for vibrating combing screw rod 6, the screw rod chute 73 that described screw vibration dish 72 discharging oral area tilts to be connected with for conveying screw rod 6, described screw rod chute 73 lower end, to being connected to screw rod gathering sill 74, described screw feeding machine support 71 is also fixed with and pushes cylinder 75 for the screw rod pushed to by screw rod 6 on end processing punching machine 5 workbench.
As shown in Figure 7 and Figure 8, described docking mechanism 51 comprises the positioning seat 511 being fixedly located at end processing punching machine 5 workbench, be slidably connected to the cyclostrophic 512 on end processing punching machine 5 workbench, and for the screw rod 6 being positioned at screw rod gathering sill 74 discharge end being clamped and moving to the screw rod gripper cylinder group 513 on cyclostrophic 512 chuck, described cyclostrophic 512 is connected by slide with end processing punching machine 5 workbench, described end processing punching machine 5 workbench is also established and slides to make the cyclostrophic that the screw rod 6 on cyclostrophic 512 chuck docks with steel cable 2 end promote cylinder 514 towards positioning seat 511 direction for promoting cyclostrophic 512.In order to avoid being interfered when screw rod gripper cylinder group 513 clamps screw rod 6, at described screw rod gathering sill 74 end, end processing punching machine 5 is provided with breach.
As is illustrated by figs. 11 and 12, described head end clamping slew gear 8 comprises revolution pedestal 81, described revolution pedestal 81 internal fixtion is provided with revolution drive motors 82 and rotary reducer 83, described revolution drive motors 82 output is connected with rotary reducer 83 input, described rotary reducer 83 output is connected with in vertically arranging and stretching out the gyroaxis 84 turning round pedestal 81, described gyroaxis 84 upper end is fixedly connected with cantilever 85, described cantilever 85 other end is fixedly connected with revolution grip slipper 86, described revolution grip slipper 86 is fixedly connected with clamping revolution drive motors 87, described clamping revolution drive motors 87 output is fixedly connected with the revolution jaw cylinder 88 for clamping steel cable 2 head end.When turning round jaw cylinder 88 and clamping steel cable 2 end, revolution drive motors 82 drives rotary reducer 83 and gyroaxis 84 to rotate, gyroaxis 84 is made to rotate 180 °, simultaneously, revolution jaw cylinder 88 is driven to overturn 180 ° by clamping revolution drive motors 87, make the corresponding rotation 180 ° again of steel cable 2 head end, to dock with screw rod 6.
As shown in Figure 9, described positioning seat 511 is provided with for steel cable 2 head end and the detent 5111 that screw rod 6 docks and riveting is located, steel cable 2 head end through over-rotation is then placed on detent 5111 one end.
As shown in figure 13, described screw rod gripper cylinder group 513 comprise be fixedly connected with end processing punching machine 5 workbench and transverse cylinder 5131 can be clamped along the screw rod that X-direction is flexible, described screw rod clamping transverse cylinder 5131 output is fixedly connected with and can clamps longitudinal cylinder 5132 along the screw rod that Y direction is flexible, and described screw rod clamps longitudinal cylinder 5132 output and is fixedly connected with for clamping the screw rod 6 the screw rod jaw cylinder 5133 moved on cyclostrophic 512 chuck of being derived by screw rod gathering sill 74 discharge end.When being installed screw rod 6 to cyclostrophic 512 chuck, screw rod jaw cylinder 5133 closes, the screw rod 6 being positioned at screw rod gathering sill 74 discharge end is clamped, then screw rod clamping transverse cylinder 5131 output stretches out, then screw rod clamps the retraction of longitudinal cylinder 5132 output, the screw rod 6 clamped by screw rod jaw cylinder 5133 is then made to insert on the chuck of cyclostrophic 512, screw rod 6 clamps by chuck, 5133, screw rod jaw cylinder opens, screw rod clamps longitudinal cylinder 5132 output and stretches out, screw rod clamping transverse cylinder 5131 output is then retracted, last cyclostrophic 512 drives screw rod 6 to rotate, cyclostrophic promotes cylinder 514 output and stretches out, the screw rod 6 promoted on cyclostrophic 512 docks on detent 5111 with steel cable 2 end, after screw rod 6 docks with steel cable 2 end, cyclostrophic 512 stops and unclamping screw rod 6, cyclostrophic promotes cylinder 514 output and retracts, screw rod 6 is then carried out riveting with steel cable 2 end and is fixedly connected with by the staking punch on end processing punching machine 5, realize automatic butt and riveting is fixedly connected with.
As shown in Figure 14 and Figure 15, described end clipping translation mechanism 9 comprises and to be positioned on the right side of steel cable pay-off 1 and the end clipping translation Connection Block 91 that is fixedly installed of opposed end processing punching machine 5 workbench, described end clipping translation Connection Block 91 rotates and is provided with end clipping translation leading screw 92, described end clipping translation Connection Block 91 is provided with the end clipping translation drive motors 93 for driving end clipping translation leading screw 92 to rotate, described end clipping translation leading screw 92 is connected with and rotates with end clipping translation leading screw 92 and the end clipping translation slide 94 that slides along X-direction of opposing end portions clipping translation Connection Block 91, described end clipping translation slide 94 is connected with the end clipping translation slide block 95 that can slide along Y direction, described end clipping translation slide 94 is fixed with the end clipping translation cylinder 96 slided for promoting end clipping translation slide block 95, described end clipping translation slide block 95 is fixed with the end jaw cylinder 97 for clamping steel cable 2 end.
As shown in Figure 5 and Figure 6, described connecting plate feeder 30 comprises connecting plate feeder body 301, be fixedly connected on the connecting plate material loading drive motors 302 in connecting plate feeder body 301, be fixedly connected on connecting plate material loading decelerator 303 in connecting plate feeder body 301, and be rotationally connected with the rotating disk 304 on connecting plate feeder body 301 top, described connecting plate material loading drive motors 302 output is connected with connecting plate material loading decelerator 303 input, described connecting plate material loading decelerator 303 output is connected with rotating shaft bottom rotating disk 304, described rotating disk 304 is circumferentially provided with some groups for locating the connecting plate backstay group 305 stacking connecting plate 20, described connecting plate feeder body 301 is also provided with connecting plate translation pole 306, described connecting plate translation pole 306 top is fixedly connected with Rodless cylinder 307, described Rodless cylinder 307 one end extends to above connecting plate fixed jig 101, the other end then extends to above rotating disk 304, the slide of described Rodless cylinder 307 is fixedly connected with connecting plate feeding cylinder 308 that can be vertically flexible up and down, described connecting plate feeding cylinder 308 output is fixedly connected with along horizontally disposed feeding crossbeam 309, described feeding crossbeam 309 other end is vertically fixedly connected with feeding guide rod 3011, described feeding guide rod 3011 lower end is connected with can the connecting plate feeding seat 3012 that slides up and down of feeding guide rod 3011 relatively, described feeding guide rod 3011 is arranged with the feeding back-moving spring 3013 be placed between connecting plate feeding seat 3012 and feeding crossbeam 309, the suction nozzle 3014 for drawing connecting plate 20 is provided with bottom described connecting plate feeding seat 3012, feeding back-moving spring 3013 is located on the feeding guide rod 3011 between connecting plate feeding seat 3012 and feeding crossbeam 309, when ensureing that suction nozzle 3014 presses down absorption connecting plate 20, avoid suction nozzle 3014 and connecting plate 20 rigid contact and damage or draw phenomenon not in place, improve the success rate that feeding is drawn.
As shown in figure 17, described X-axis steel cable drawing mechanism 402 comprises the X-axis stretching Connection Block 4021 along being fixedly connected with frame 401, described X-axis stretching Connection Block 4021 is rotatably connected to X-axis stretching leading screw 4022 along X-direction, described X-axis stretching Connection Block 4021 one end is provided with the X-axis stretching drive motors 4023 for driving X-axis stretching leading screw 4022 to rotate, described X-axis stretching leading screw 4022 be provided with can with X-axis stretch leading screw 4022 rotate and the X-axis that moves in the X-axis direction to stretch and slide seat 4024, stretch and slide seat 4024 of described X-axis is slidably connected with X-axis stretching Connection Block 4021, the described X-axis seat 4024 that stretches and slide is provided with for hooking the X-axis drag hook 4025 drawing steel cable 2.In the present invention, described X-axis steel cable drawing mechanism 402 is arranged with two groups, often organize X-axis steel cable drawing mechanism 402 drive, cooperatively interacted by two groups of X-axis steel cable drawing mechanisms 402 and pull steel cable 2, to determine the riveting link position with connecting plate 20 in the middle part of steel cable 2, be suitable for the steel cable 2 of processing different length specification.
As shown in figure 17, described Y-axis steel cable drawing mechanism 403 comprises the Y-axis stretching Connection Block 4031 along being fixedly connected with frame 401, described Y-axis stretching Connection Block 4031 is rotatably connected to Y-axis stretching leading screw 4032 along Y direction, described Y-axis stretching Connection Block 4031 one end is provided with the Y-axis stretching drive motors 4033 for driving Y-axis stretching leading screw 4032 to rotate, described Y-axis stretching leading screw 4032 is provided with and can rotates with the Y-axis leading screw 4032 that stretches and to stretch and slide seat 4034 along the Y-axis that Y direction is moved, stretch and slide seat 4034 of described Y-axis is slidably connected with Y-axis stretching Connection Block 4031, the described Y-axis seat 4034 that stretches and slide is provided with for hooking the Y-axis drag hook 4035 drawn in the middle part of steel cable 2.
As shown in figure 18, described middle part docking mechanism 50 comprises the middle part be fixedly connected with frame 401 top and docks Connection Block 501, described middle part docking Connection Block 501 is rotatably connected to middle part docking leading screw 502 along Y direction, docking Connection Block 501 one end, described middle part is fixed with the middle part docking drive motors 503 for driving middle part docking leading screw 502 to rotate, docking leading screw 502 in described middle part is connected with and can docks leading screw 502 with middle part and to rotate and along the horizontal slide 504 of the middle part docking that Y direction is moved, docking horizontal slide 504 in described middle part docks Connection Block 501 and is slidably connected with middle part, the inclination connecting plate 505 be obliquely installed is fixedly connected with bottom the horizontal slide 504 of described middle part docking, described inclination connecting plate 505 slidably connects sloping slide 506, described sloping slide 506 is fixedly connected with middle part jaw cylinder 507, cylinder 508 is docked at the middle part described inclination connecting plate 505 is also provided with for driving sloping slide 506 to make middle part jaw cylinder 507 clamp in the middle part of steel cable 2 along inclination connecting plate 505 slide downward after steel cable 2 length is determined.
In the present invention, Y-axis drag hook 4035 and middle part jaw cylinder 507 are equipped with two, when in the middle part of middle part docking mechanism 50 clamps steel cable 2, the then steel cable 2 of 507, jaw cylinder clamping between Y-axis drag hook 4035 in the middle part of two, now X-axis stretching drive motors 4023 drive X-axis stretch and slide seat 4024 and on X-axis drag hook 4025 reset.
After completing and being fixedly connected with connecting plate 20 riveting in the middle part of steel cable 2, revolution jaw cylinder (88) and end jaw cylinder (97) corresponding opening and unclamp the end of clamped steel cable 2, in the middle part of in the of two, jaw cylinder 507 folders complete the steel cable 2 of riveting and move to desired location and unclamped.
Claims (10)
1. a steel cable process equipment, is characterized in that comprising:
One steel cable pay-off (1), for carrying steel cable (2), the counter (3) for calculating steel cable (2) length is disposed with, for the steel cable cutting device (4) blocked by steel cable (2) end along steel cable (2) throughput direction;
Two end processing punching machines (5), end processing punching machine (5) described in two is located at steel cable pay-off (1) left and right sides respectively and is fixedly connected with for steel cable (2) head end and end are carried out riveting with screw rod (6) respectively, and described end processing punching machine (5) workbench is provided with for screw rod (6) and steel cable (2) end being positioned the docking mechanism (51) docked;
Two screw feeding machines (7), screw feeding machine described in each (7) be located at end processing punching machine (5) side for by screw rod (6) automatic transport on corresponding docking mechanism (51);
One head end clamping slew gear (8), described head end clamping slew gear (8) is located at steel cable pay-off (1) left side and is positioned between end processing punching machine (5) and steel cable cutting device (4), for clamping steel cable (2) head end that is positioned on steel cable cutting device (4) and by steel cable (2) head end rotary oscillation to the docking mechanism (51) be positioned on the left of steel cable pay-off (1);
One end clipping translation mechanism (9), described end clipping translation mechanism (9) is located at steel cable pay-off (1) right side and is positioned between end processing punching machine (5) and steel cable cutting device (4), for clamping the end of steel cable (2) and steel cable (2) end being moved to the docking mechanism (51) being positioned at steel cable pay-off (1) right side after steel cable (2) end blocks by steel cable cutting device (4);
A plate processing punching machine (10), described connecting plate processing punching machine (10) is located between two middle parts, end processing punching machine (5) front side, fix for connecting plate (20) is carried out riveting with steel cable (2) middle part, described connecting plate processing punching machine (10) workbench is provided with the connecting plate fixed jig (101) of locating for connecting plate (20);
A plate feeder (30), described connecting plate feeder (30) is located at connecting plate processing punching machine (10) side, for by connecting plate (20) automatic transport to connecting plate fixed jig (101);
One steel cable length computation auxiliary body (40), described steel cable length computation auxiliary body (40) is positioned between two end processing punching machines (5) and connecting plate processing punching machine (10), comprise frame (401), described frame (401) is provided with when steel cable (2) head end is clamped on rotary oscillation to the docking mechanism (51) be positioned on the left of steel cable pay-off (1) for the X-axis steel cable drawing mechanism (402) along the stretching steel cable of X-direction (2) along X-direction, described frame (401) is also provided with when steel cable (2) head end is clamped on rotary oscillation to the docking mechanism (51) be positioned on the left of steel cable pay-off (1) for the Y-axis steel cable drawing mechanism (403) along the stretching steel cable of Y direction (2) along Y direction, and
Docking mechanism (50) in the middle part of in the of one, it is upper and be positioned at steel cable length computation auxiliary body (40) top that described middle part docking mechanism (50) is located at frame (401), for clamping steel cable (2) middle part and moving to that connecting plate fixed jig (101) is upper to be docked with connecting plate (8) after determining steel cable (2) length.
2. a kind of steel cable process equipment according to claim 1, it is characterized in that described steel cable pay-off (1) comprises steel cable feeding board (11), described steel cable feeding board (11) is provided with material volume (12) being wound around supply steel cable (2), described steel cable feeding board (11) is also provided with active pair roller (13) forward for traction steel rope of cable (2), described steel cable feeding board (11) is fixed with the feed drive motor (14) for driving initiatively pair roller (13) to rotate, described steel cable cutting device (4) is fusing machine, described fusing machine is provided with the guiding trestle (41) led for steel cable (2).
3. a kind of steel cable process equipment according to claim 2, it is characterized in that described counter (3) is placed in material volume (12) and initiatively between pair roller (13), described counter (3) is provided with the driven guide wheel (31) led for steel cable (2).
4. a kind of steel cable process equipment according to claim 1, it is characterized in that described screw feeding machine (7) comprises screw feeding machine support (71), described screw feeding machine support (71) is provided with the screw vibration dish (72) of deriving in order for vibrating combing screw rod (6), the screw rod chute (73) that described screw vibration dish (72) discharging oral area tilts to be connected with for conveying screw rod (6), described screw rod chute (73) lower end is to being connected to screw rod gathering sill (74), described screw feeding machine support (71) is also fixed with and pushes cylinder (75) for the screw rod pushed to by screw rod (6) on end processing punching machine (5) workbench,
Described docking mechanism (51) comprises the positioning seat (511) being fixedly located at end processing punching machine (5) workbench, be slidably connected to the cyclostrophic (512) on end processing punching machine (5) workbench, and for the screw rod (6) being positioned at screw rod gathering sill (74) discharge end being clamped and moving to the screw rod gripper cylinder group (513) on cyclostrophic (512) chuck, described end processing punching machine (5) workbench is also established and slides to make the cyclostrophic that the screw rod (6) on cyclostrophic (512) chuck docks with steel cable (2) end promote cylinder (514) towards positioning seat (511) direction for promoting cyclostrophic (512).
5. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterized in that described head end clamping slew gear (8) comprises revolution pedestal (81), described revolution pedestal (81) internal fixtion is provided with revolution drive motors (82) and rotary reducer (83), described revolution drive motors (82) output is connected with rotary reducer (83) input, described rotary reducer (83) output is connected with in vertically arranging and stretching out the gyroaxis (84) turning round pedestal (81), described gyroaxis (84) upper end is fixedly connected with cantilever (85), described cantilever (85) other end is fixedly connected with revolution grip slipper (86), described revolution grip slipper (86) is fixedly connected with clamping revolution drive motors (87), described clamping revolution drive motors (87) output is fixedly connected with the revolution jaw cylinder (88) for clamping steel cable (2) head end.
6. a kind of steel cable process equipment according to claim 4, it is characterized in that described positioning seat (511) is provided with for steel cable (2) end and the detent (5111) that screw rod (6) docks and riveting is located, described screw rod gripper cylinder group (513) comprise be fixedly connected with end processing punching machine (5) workbench and transverse cylinder (5131) can be clamped along the screw rod that X-direction is flexible, described screw rod clamping transverse cylinder (5131) output is fixedly connected with and can clamps longitudinal cylinder (5132) along the screw rod that Y direction is flexible, described screw rod clamps longitudinal cylinder (5132) output and is fixedly connected with the screw rod (6) the screw rod jaw cylinder (5133) moved on cyclostrophic (512) chuck of being derived by screw rod gathering sill (74) discharge end for clamping.
7. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterized in that described end clipping translation mechanism (9) comprises and be positioned at steel cable pay-off (1) right side and the end clipping translation Connection Block (91) that is fixedly installed of opposed end processing punching machine (5) workbench, the upper rotation of described end clipping translation Connection Block (91) is provided with end clipping translation leading screw (92), described end clipping translation Connection Block (91) is provided with the end clipping translation drive motors (93) for driving end clipping translation leading screw (92) to rotate, described end clipping translation leading screw (92) is connected with the end clipping translation slide (94) that opposing end portions clipping translation Connection Block (91) slides along X-direction with end clipping translation leading screw (92) rotation, described end clipping translation slide (94) is connected with the end clipping translation slide block (95) that can slide along Y direction, described end clipping translation slide (94) is fixed with the end clipping translation cylinder (96) slided for promoting end clipping translation slide block (95), described end clipping translation slide block (95) is fixed with the end jaw cylinder (97) for clamping steel cable (2) end.
8. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterized in that described connecting plate feeder (30) comprises connecting plate feeder body (301), be fixedly connected on the connecting plate material loading drive motors (302) in connecting plate feeder body (301), be fixedly connected on connecting plate feeder body (301) interior connecting plate material loading decelerator (303), and be rotationally connected with the rotating disk (304) on connecting plate feeder body (301) top, described connecting plate material loading drive motors (302) output is connected with connecting plate material loading decelerator (303) input, described connecting plate material loading decelerator (303) output is connected with rotating disk (304) bottom rotating shaft, described rotating disk (304) is circumferentially provided with some groups stack connecting plate (20) connecting plate backstay group (305) for location, described connecting plate feeder body (301) is also provided with connecting plate translation pole (306), described connecting plate translation pole (306) top is fixedly connected with Rodless cylinder (307), described Rodless cylinder (307) one end extends to connecting plate fixed jig (101) top, the other end then extends to rotating disk (304) top, the slide of described Rodless cylinder (307) is fixedly connected with connecting plate feeding cylinder (308) that can be vertically flexible up and down, described connecting plate feeding cylinder (308) output is fixedly connected with along horizontally disposed feeding crossbeam (309), described feeding crossbeam (309) other end is vertically fixedly connected with feeding guide rod (3011), described feeding guide rod (3011) lower end is connected with can the connecting plate feeding seat (3012) that slides up and down of feeding guide rod (3011) relatively, described feeding guide rod (3011) is arranged with the feeding back-moving spring (3013) be placed between connecting plate feeding seat (3012) and feeding crossbeam (309), described connecting plate feeding seat (3012) bottom is provided with the suction nozzle (3014) for drawing connecting plate (20).
9. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterized in that described X-axis steel cable drawing mechanism (402) comprises the X-axis stretching Connection Block (4021) along being fixedly connected with frame (401), described X-axis stretching Connection Block (4021) is rotatably connected to X-axis stretching leading screw (4022), described X-axis stretching Connection Block (4021) one end is provided with the X-axis stretching drive motors (4023) for driving X-axis stretching leading screw (4022) to rotate, described X-axis stretching leading screw (4022) is provided with and can stretches that leading screw (4022) rotates with X-axis and the X-axis that moves in the X-axis direction stretches and slide seat (4024), stretch and slide seat (4024) and X-axis stretching Connection Block (4021) of described X-axis is slidably connected, the described X-axis seat (4024) that stretches and slide is provided with and draws the X-axis drag hook (4025) of steel cable (2) for hooking,
Described Y-axis steel cable drawing mechanism (403) comprises the Y-axis stretching Connection Block (4031) along being fixedly connected with frame (401), described Y-axis stretching Connection Block (4031) is rotatably connected to Y-axis stretching leading screw (4032), described Y-axis stretching Connection Block (4031) one end is provided with the Y-axis stretching drive motors (4033) for driving Y-axis stretching leading screw (4032) to rotate, described Y-axis stretching leading screw (4032) is provided with can be rotated with the Y-axis leading screw (4032) that stretches and to stretch and slide seat (4034) along the Y-axis that Y direction is moved, stretch and slide seat (4034) and Y-axis stretching Connection Block (4031) of described Y-axis is slidably connected, described Y-axis stretch and slide seat (4034) be provided with for hook draw steel cable (2) middle part Y-axis drag hook (4035).
10. a kind of steel cable process equipment according to claim 1 or 2 or 3 or 4, it is characterized in that described middle part docking mechanism (50) comprises the middle part be fixedly connected with frame (401) top and docks Connection Block (501), described middle part docking Connection Block (501) is rotatably connected to middle part docking leading screw (502) along Y direction, docking Connection Block (501) one end, described middle part is fixed with middle part docking drive motors (503) for driving middle part docking leading screw (502) to rotate, described middle part docking leading screw (502) is connected with and can docks leading screw (502) with middle part and to rotate and along the horizontal slide of middle part docking (504) that Y direction is moved, described middle part is docked horizontal slide (504) and is docked Connection Block (501) with middle part and be slidably connected, described middle part is docked horizontal slide (504) bottom and is fixedly connected with the inclination connecting plate (505) be obliquely installed, described inclination connecting plate (505) slidably connects sloping slide (506), described sloping slide (506) is fixedly connected with middle part jaw cylinder (507), described inclination connecting plate (505) is also provided with after steel cable (2) length is determined for driving sloping slide (506) to make middle part docking cylinder (508) at middle part, middle part jaw cylinder (507) clamping steel cable (2) along inclination connecting plate (505) slide downward.
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| CN108188310A (en) * | 2017-01-05 | 2018-06-22 | 孙志娥 | A kind of steel wire rope is molded shearing equipment |
| CN110788253A (en) * | 2019-11-08 | 2020-02-14 | 国网河南省电力公司偃师市供电公司 | Cable ration cutting device |
| CN113547047A (en) * | 2021-07-22 | 2021-10-26 | 苏州江锦自动化科技有限公司 | Automatic steel wire punching device and method |
| CN114715662A (en) * | 2022-03-15 | 2022-07-08 | 成都晶宝时频技术股份有限公司 | Automatic material turning device |
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| CN105537430B (en) | 2017-07-11 |
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Denomination of invention: A steel rope processing equipment Effective date of registration: 20220722 Granted publication date: 20170711 Pledgee: Zhongshan branch of Dongguan Bank Co.,Ltd. Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: Y2022980011070 |
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