CN105522399A - Novel proximate matter machining device - Google Patents
Novel proximate matter machining device Download PDFInfo
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- CN105522399A CN105522399A CN201510922325.XA CN201510922325A CN105522399A CN 105522399 A CN105522399 A CN 105522399A CN 201510922325 A CN201510922325 A CN 201510922325A CN 105522399 A CN105522399 A CN 105522399A
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- 238000003754 machining Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 118
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 abstract description 12
- 230000004886 head movement Effects 0.000 abstract description 4
- 230000009977 dual effect Effects 0.000 abstract 8
- 238000000034 method Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 5
- 241000826860 Trapezium Species 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0078—Safety devices protecting the operator, e.g. against accident or noise
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/36—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission in which a servomotor forms an essential element
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a novel proximate matter machining device. The novel proximate matter machining device comprises a machine base, dual working table line rails arranged on the machine base in parallel, dual machine head line rails arranged on the machine base in parallel, a working table arranged on the dual working table line rails, a working table movement motor for driving the working table to move along the working table line rails front and back, a machine head structure arranged on the dual machine head line rails and a machine head movement motor for driving the machine head structure to move along the machine head line rails front and back. According to the novel proximate matter machining device, the structures of the dual working table line rails and the dual machine head line rails are arranged, the working table and the machine head are driven by the motors to stably move on the dual working table line rails and the dual machine head line rails, and the movement efficiency is improved; a material clamping structure is arranged on the working table to automatically clamp the two ends of proximate matter, and time and labor are saved; a working table safety fastening structure is arranged on the working table, the working table which is moved to be in place is fixed to the line rails, and the machining accuracy is guaranteed; baffles at the two ends of the working table enable multiple layers of proximate matter placed on the working table to be aligned, and the efficiency is high; and the overall machining device is reasonable in structure design, and the using requirement is met.
Description
Technical field
The present invention relates to a kind of sectional bar processing equipment, in particular a kind of Novel profile processing unit (plant).
Background technology
(e.g., because workbench is arranged on single guide rail, and by screw rod transmission, unstable situation is there is when causing workbench to move forward and backward, affects the movement of workbench in existing sectional bar processing equipment because vibrational power flow is unreasonable; Unfixing after movable workbench puts in place, the mechanical oscillation occurred in shape extrusion process cause section bar to offset with workbench, affect section bar crudy; Need manually to carry out clamping materials and parts, waste time and energy; When processing multilayer section bar, need manually to adjust alignment, efficiency is low simultaneously; Head utilizes screw rod transmission power, causes head how fluctuation of service in process, affects section bar crudy; Etc.), reduce the operational efficiency of process equipment, affect section bar crudy, can not instructions for use be met.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The object of the present invention is to provide a kind of Novel profile processing unit (plant), be intended to solve existing sectional bar processing equipment vibrational power flow unreasonable, cause reducing equipment operating efficiency, affect the problem of section bar crudy.
Technical scheme of the present invention is as follows:
A kind of Novel profile processing unit (plant), wherein, comprise support, two the workbench line rails be arranged on support parallel to each other, two the head line rails be arranged on support parallel to each other, the workbench be arranged on two workbench line rails, the movable workbench motor driving workbench to move forward and backward along workbench line rail, be arranged on handpiece structure on two head line rails and drive handpiece structure along the movable head mobile motor of head line rail; Described workbench line rail and head line rail parallel to each other, the horizontal plane at head line rail place is higher than the horizontal plane at workbench line rail place; On the motor shaft of described movable workbench motor, cover has the first travelling gear, and workbench is connected with the first driving rack, and the first travelling gear is connected engaged transmission with the first tooth bar; Described head mobile motor is connected by helical teeth transmission mechanism with between handpiece structure.
Described Novel profile processing unit (plant), wherein, described workbench comprises multiple to be arranged on workbench line rail and along the movable guide rail of workbench line rail, described guide rail and workbench line rail orthogonal, described guide rail is connected by rack pinion with movable workbench motor.
Described Novel profile processing unit (plant), wherein, also comprise setting on the table and on the table along the clamping device that the direction perpendicular to workbench line rail is movable, described clamping device comprises the fixing material clamping part that is fixedly installed on guide rail one end and to be arranged on guide rail and along the movable mobile material clamping part of guide rail; Described fixing material clamping part comprises the material folding fixed head being fixedly installed on guide rail one end, the material folding fixed rack be arranged on material folding fixed head, be fastened on material folding fixed rack and along the fixing material folding block of material folding fixed rack oscilaltion, described fixing material folding block is connected with material folding lifting power plant; Described mobile material clamping part comprises and to merge the material folding moving slider moved forward and backward along guide rail, the material folding Mobile base be arranged on material folding moving slider, the material folding shifting sledge be arranged on material folding Mobile base with guide rail card, be fastened on material folding shifting sledge and along the mobile material folding block of material folding shifting sledge oscilaltion, described material folding moving slider moves power set with material folding and is connected, and mobile material folding block is connected with material folding lifting power plant.
Described Novel profile processing unit (plant), wherein, also comprise the retaining device for arranging the alignment of multilayer section bar, described retaining device is arranged on workbench line rail, is placed in workbench two ends.
Described Novel profile processing unit (plant), wherein, described retaining device comprises and is arranged on first gear plate structure on workbench line rail and second baffle structure, and described first gear plate structure is arranged on workbench one end, and second baffle vibrational power flow is at the other end of workbench; Described first gear plate structure comprises the first gear panel seat be fixed on workbench line rail, the first directive slide track be arranged on first gear panel seat, is connected on the first directive slide track and the first lead slided up and down along the first directive slide track and the first baffle plate being arranged on the first lead top, and described first baffle plate is connected with backgauge lifting power plant; Second baffle structure comprises the second gear panel seat be fixed on workbench line rail, the second directive slide track be arranged on second gear panel seat, is connected on the second directive slide track and the second lead slided up and down along the second directive slide track and the second baffle being arranged on the second lead top, and described second baffle is connected with backgauge lifting power plant.
Described Novel profile processing unit (plant), wherein, also comprise setting on the table, for workbench being fixed on the workbench safety fastening device on workbench line rail.
Described Novel profile processing unit (plant), wherein, described workbench safety fastening device adopts the anti-displacement brake gear of workbench; The anti-displacement brake gear of described workbench comprises the first hinge bar and the second hinge bar, and middle part and the workbench of described first hinge bar are hinged, and middle part and the workbench of the second hinge bar are hinged; One end of first hinge bar is provided with the first clamp, and the other end is provided with the first screw; One end of second hinge bar is provided with the second clamp, and the other end is provided with the second screw; Set bolt is each passed through the first screw and one end of the first hinge bar and the second hinge bar is fixed by the second screw, and the both sides of the first clamp and the second clamp difference clamping table line rail, are fixed on workbench on workbench line rail.
Described Novel profile processing unit (plant), wherein, also comprises and is arranged on support side, runs safety-conscious safe grating for alert device.
Described Novel profile processing unit (plant), wherein, described handpiece structure comprises and to be arranged on head line rail and along the movable machine head base of head line rail, be arranged on the longitudinal head slide rail on machine head base, be arranged on the longitudinal seat on longitudinal head slide rail, be arranged on the vertical slide rail on longitudinal seat, be arranged on the head on vertical slide rail, drive longitudinal seat longitudinally longitudinal motor of moving forward and backward of head slide rail and drive the head vertically vertical motor that moves up and down of slide rail, be connected by helical teeth transmission mechanism between described machine head base with head mobile motor, described longitudinal seat is connected by ball screw with between longitudinal motor, be connected by ball screw between head with vertical motor, orthogonal between described longitudinal head slide rail and head line rail, orthogonal between longitudinal head slide rail and vertical slide rail, orthogonal between head line rail and vertical slide rail.
Described Novel profile processing unit (plant), wherein, also comprises and to be arranged on outside head, for the protection of the safety guard plate of head; Described machine head base is hinged with protective cover bracing frame, described safety guard plate is arranged on the other end of protective cover bracing frame.
Beneficial effect of the present invention: the present invention, by providing a kind of Novel profile processing unit (plant), by arranging Double line rail structure, making workbench move forward and backward stably on Double line rail under the drive of motor and rack-and-pinion, greatly improving the mobile efficiency of workbench; Head adopts the linear roller line rail of efficient stable, low noise, low-friction coefficient, greatly improves the stability of head movement, adopts the ball screw of precise rotation to drive head to move, improves mobile efficiency; Clamped by the two ends of material folding structure to section bar arranging dovetail type on the table, when needing to regulate the clamping dimension at two ends (regulating to adapt to the width of section bar), by material folding structure along movable workbench to regulate the distance at material folding structure two ends, make material folding structure go for the clamping of the section bar of different in width; Material folding structure can also regulate the height of clamping (regulating to adapt to the height of section bar), the requirement of the section bar to meet differing heights that risen by the structural grip block of mobile material folding or declined; Whole adjustment process completes automatically, and without the need to manual adjustment, time saving and energy saving, efficiency is fast; Material folding structure is applied widely, is suitable for the clamping of the section bar of more different sizes; Arranging workbench is on the table fastened securely structure simultaneously, namely workbench is fixed after workbench drives section bar to move into place, workbench can not be moved relative to line rail, section bar is avoided to be subjected to displacement in process, ensure the machining accuracy of section bar, when workbench needs rail along the line to move, unclamp workbench and be fastened securely structure, workbench just can online rail move freely; To be placed on the multilayer section bar alignment of workbench by the baffle plate being arranged on workbench two ends, replace manual sorting section bar, time saving and energy saving, efficiency is fast; Baffle arrangement is arranged to liftable, when needs arrange section bar, baffle plate is risen and realizes, to section bar alignment, when not needing to arrange section bar, baffle plate being dropped to below workbench hidden, like this, the processing of section bar would not being hampered; The baffle plate at two ends can also be arranged to can rail movement along the line, like this, baffle plate just can be made to be applicable to the arrangement of the section bar of more sizes, when needing to arrange the section bar of different size, as long as rise again after rail along the line for the baffle plate at two ends is moved to suitable position section bar to be arranged; Whole rack construction is arranged rationally, meets instructions for use.
Accompanying drawing explanation
Fig. 1 is the structural representation of Novel profile processing unit (plant) in the present invention.
Fig. 2 is the right view of Novel profile processing unit (plant) in the present invention.
Fig. 3 is the left view of Novel profile processing unit (plant) in the present invention.
Fig. 4 is the structural representation of clamping device in the present invention.
Fig. 5 is the structural representation of retaining device in the present invention.
Fig. 6 is the structural representation of workbench safety fastening device in the present invention.
Detailed description of the invention
For making object of the present invention, technical scheme and advantage clearly, clearly, developing simultaneously referring to accompanying drawing, the present invention is described in more detail for embodiment.
As shown in figures 1 to 6, a kind of Novel profile processing unit (plant) comprises support 100, two the workbench line rails 200 be arranged on support 100 parallel to each other, two the head line rails 900 be arranged on support 100 parallel to each other, the workbench 300 be arranged on two workbench line rails 200, drives workbench 300 along the movable movable workbench motor (not shown in FIG.) of workbench line rail 200, is arranged on the handpiece structure 400 on two head line rails 900 and drives handpiece structure 400 along the movable head mobile motor (not shown in FIG.) of head line rail 900; Described workbench line rail 200 and head line rail 900 parallel to each other, the horizontal plane at head line rail 900 place is higher than the horizontal plane at workbench line rail 200 place; On the motor shaft of described movable workbench motor, cover has the first travelling gear, and workbench 200 is connected with the first driving rack, and the first travelling gear is connected engaged transmission with the first tooth bar; Described head mobile motor is connected by helical teeth transmission mechanism with between handpiece structure 400.By arranging double-workbench line rail 200, making workbench 300 more steady in the process of movement, making workbench line rail 200 pairs of workbench 300 realize gentle support; Movable workbench motor drives workbench 300 to move by the first rack-and-pinion, greatly improves the mobile efficiency of workbench 300 on workbench line rail 200, also improves the stability of movement further simultaneously; Handpiece structure 400 adopts the Double-head line rail 900 of efficient stable, low noise, low-friction coefficient, greatly improves the stability of head movement, adopts helical teeth transmission mechanism to drive handpiece structure 400 to move, improves torsional moment, precision, improve mobile efficiency.
Particularly, described workbench 300 comprises multiple to be arranged on workbench line rail 200 and along the movable guide rail of workbench line rail 200, described guide rail and workbench line rail 200 orthogonal, described guide rail is connected by rack pinion with movable workbench motor.Workbench 200 is arranged to the form of multiple guide rail, not only can saves material, and guide rail and workbench line rail 200 are formed across beam type lathe bed structure, section bar is placed on can be more steady on workbench 300, improves translational speed and the operational efficiency of workbench 300.
Particularly, described handpiece structure 400 comprises and to be arranged on head line rail 900 and along the movable machine head base 410 of head line rail 900, be arranged on the longitudinal head slide rail on machine head base 410, be arranged on the longitudinal seat 430 on longitudinal head slide rail, be arranged on the vertical slide rail on longitudinal seat 430, be arranged on the head 450 on vertical slide rail, drive longitudinal seat 430 longitudinally longitudinal motor of moving forward and backward of head slide rail and drive the head vertically vertical motor that moves up and down of slide rail, described machine head base 410 is connected by helical teeth transmission mechanism with between head mobile motor, described longitudinal seat 430 is connected by ball screw with between longitudinal motor, be connected by ball screw between head 450 with vertical motor, orthogonal between described longitudinal head slide rail and head line rail 900, orthogonal between longitudinal head slide rail and vertical slide rail, orthogonal between head line rail 900 and vertical slide rail.By arranging longitudinal head slide rail, head line rail 900 and vertical slide rail, make joint 450 can realize movement that is horizontal, longitudinal and vertical three directions, and whole handpiece structure 400 is by helical teeth transmission mechanism transfer motion power, increase the torsional moment of transmission, improve precision and the operational efficiency of handpiece structure 400 movement; By ball leading screw driving, improve the stability of whole handpiece structure 400 in longitudinal and vertical movement, reduce coefficient of friction and the noise of movement, improve mobile efficiency.
In order to fast section bar be gripped on the table and meet the fixing of different size section bar, described Novel profile processing unit (plant) also comprises and to be arranged on workbench 300 and along the clamping device 500 that the direction perpendicular to workbench line rail 200 is movable on workbench 300, described clamping device 500 moves power set with material folding and is connected: by arranging along the movable clamping device 500 in the direction perpendicular to workbench line rail 200 on workbench 300, with the distance at adjustable clamp materials device 500 two ends, clamping device 500 is made to go for the clamping of the section bar of different in width, clamping device 500 moves under the drive of power set is moved in material folding, adjustable range completes automatically, without the need to artificial participation, time saving and energy saving, efficiency is fast.
Particularly, each guide rail is arranged a clamping device 500: section bar is placed on multiple guide rail, the clamping device 500 on each guide rail moves to applicable position along guide rail, is clamped by section bar from two ends.Each guide rail arranges a clamping device 500, strengthens the dynamics of material folding, ensure that section bar can not be shifted in the process of processing, ensure the machining accuracy of section bar.
Particularly, the concrete structure of described clamping device 500 following (as shown in Figure 4): comprise the fixing material clamping part 510 that is fixedly installed on guide rail one end and to be arranged on guide rail and along the movable mobile material clamping part 520 of guide rail, described fixing material clamping part 510 comprises the material folding fixed head 511 being fixedly installed on guide rail one end, the material folding fixed rack 512 be arranged on material folding fixed head 511, be fastened on material folding fixed rack 512 and along the fixing material folding block 513 of material folding fixed rack 512 oscilaltion, described fixing material folding block 513 is connected with material folding lifting power plant, described mobile material clamping part 520 comprises the material folding moving slider 521 merging with guide rail card and move forward and backward along guide rail, be arranged on the material folding Mobile base 522 on material folding moving slider 521, be arranged on the material folding shifting sledge on material folding Mobile base 522, to be fastened on material folding shifting sledge and along the mobile material folding block 524 of material folding shifting sledge oscilaltion, described material folding moving slider 521 moves power set with material folding and is connected, mobile material folding block 524 is connected with material folding lifting power plant: arrange fixing material clamping part 510 and mobile material clamping part 520, when needing the material folding size at adjustable clamp materials device 500 two ends, mobile material clamping part 520 is driven to move along guide rail toward the direction of fixing material clamping part 510 or toward the opposite direction in fixing material clamping part 510 direction as long as move power set by material folding, just can regulate the distance between fixing material clamping part 510 and mobile material clamping part 520, thus make clamping device 500 adapt to the clamping of the section bar of different in width, when needing the material folding height of adjustable clamp materials device 500, as long as drive fixing material folding block 513 along material folding fixed rack 512 oscilaltion by material folding lifting power plant and drive mobile material folding block 524 just can regulate the material folding height of fixing material folding block 513 and mobile material folding block 524, to adapt to the clamping of the section bar of differing heights along the oscilaltion of material folding shifting sledge.
In order to make mobile or be elevated more steady, described workbench line rail 200, guide rail, material folding fixed rack 512 and material folding shifting sledge all adopt dovetail groove guide rail structure.
When processing multilayer section bar at the same time, in order to realize multilayer section bar quick alignment, described Novel profile processing unit (plant) also comprises the retaining device 600 for arranging the alignment of multilayer section bar, and described retaining device 400 is arranged on workbench line rail 200, is placed in workbench 300 two ends.
Particularly, described retaining device 600 comprises and is arranged on first gear plate structure on workbench line rail 200 and second baffle structure, described first gear plate structure is arranged on workbench 300 one end, second baffle vibrational power flow is at the other end of workbench 300, alignd in the two ends of multilayer section bar by the first gear plate structure and second baffle structure that are arranged on workbench 300 two ends simultaneously, replace manually aliging section bar, time saving and energy saving, efficiency is fast.
In order to avoid retaining device 600 hinders the processing of section bar, described first gear plate structure and second baffle structure can be arranged to collapsible or liftable, concrete structure is as follows: (1) first gear plate structure becomes folding with second baffle vibrational power flow: first gear plate structure comprises the first gear panel seat be fixed on workbench line rail 200, one end is fixed on the first folding rod on first gear panel seat, the first baffle plate be connected with the first folding rod other end, described first baffle plate is connected with folding power device, first baffle plate is also connected with one end of the first back-moving spring, the other end of the first back-moving spring is fixed on workbench line rail 200, second baffle structure comprises the second gear panel seat be fixed on workbench line rail 200, one end is fixed on the second folding rod on second gear panel seat, the second baffle be connected with the second folding rod other end, described second baffle is connected with folding power device, second baffle is also connected with one end of the second back-moving spring, the other end of the second back-moving spring is fixed on workbench line rail 200: when needs arrange section bar, first baffle plate and second baffle stretch out under the drive of folding power device, make the first baffle plate and second baffle be placed in workbench 300 two ends and higher than workbench 300 horizontal plane, like this, first baffle plate and second baffle just can realize the alignment to section bar, when not needing alignment section bar, folding power device is closed, first baffle plate and second baffle reset under the drive of respective back-moving spring, first folding rod and the second folding rod fold, first baffle plate and second baffle reset, be placed in the below of workbench 300, like this, first baffle plate and second baffle can not hinder the processing of section bar.(2) first gear plate structure becomes liftable (as shown in Figure 5) with second baffle vibrational power flow: first gear plate structure comprises the first gear panel seat 610 be fixed on workbench line rail 200, the first directive slide track be arranged on first gear panel seat, is connected on the first directive slide track and the first lead 620 slided up and down along the first directive slide track and the first baffle plate 630 being arranged on the first lead top, and described first baffle plate 630 is connected with backgauge lifting power plant, second baffle structure comprises the second gear panel seat be fixed on workbench line rail 200, be arranged on the second directive slide track on second gear panel seat, to be connected on the second directive slide track and the second lead slided up and down along the second directive slide track and the second baffle being arranged on the second lead top, described second baffle is connected with backgauge lifting power plant: when needs arrange section bar, first baffle plate 630 and second baffle rise to peak and higher than workbench 300 horizontal plane under the drive of backgauge lifting power plant, like this, first baffle plate 630 and second baffle just can realize the alignment to section bar, when not needing alignment section bar, backgauge lifting power plant drives the first baffle plate 630 and second baffle to drop to minimum point to make the first baffle plate 630 and second baffle be placed in the below of workbench 300, like this, first baffle plate 630 and second baffle can not hinder the processing of section bar.
Because section bar has the different size (longer dimensions had, some sizes are shorter), in order to the alignment making retaining device 600 be applicable to more size section bars arranges, described first gear plate structure or second baffle structure can be arranged to be fixed on workbench line rail 200, second baffle structure or first gear plate structure move forward and backward along workbench line rail 200 under backgauge moves the drive of power set: by being arranged to by one of them baffle arrangement to move forward and backward along workbench line rail 200, like this, when arranging the section bar of different size, just can move moveable baffle arrangement according to actual needs to meet instructions for use.
In order to strengthen the flexibility of retaining device 600 further, described first gear plate structure and second baffle structure are arranged under backgauge moves the drive of power set simultaneously and move forward and backward along workbench line rail 200: first gear plate structure and second baffle structure are all arranged to movably, and the distance between first gear plate structure and second baffle structure just can be regulated to meet the requirement of the section bar of different size simultaneously.
As shown in Figure 5, be moved in shape extrusion process to prevent workbench 300, section bar is caused to occur displacement, affect the crudy of section bar, described Novel profile processing unit (plant) also comprises and being arranged on workbench 300, for workbench 300 being fixed on the workbench safety fastening device 700 on workbench line rail 200.By arranging workbench safety fastening device 700 on workbench 300, namely workbench 300 is fixed after workbench 300 drives section bar to move into place, workbench 300 can not be moved relative to workbench line rail 200, section bar is avoided to be subjected to displacement in process, ensure the machining accuracy of section bar, when workbench 300 needs to move along workbench line rail 200, unclamp workbench safety fastening device 700, workbench 300 just can move freely on workbench line rail 200.
In the present embodiment, described workbench safety fastening device 700 can adopt various structures to realize, as adopted workbench magnetic fastener means (when needing stationary work-table 300, magnetic fastener means 700 is energized and obtains magnetic, makes workbench 300 be fixed on metallic work table line rail 200, when not needing stationary work-table 300, magnetic fastener means 700 power-off loses magnetism, workbench 300 can move forward and backward relative to workbench line rail 200), the anti-displacement brake gear of workbench, etc.In order to reduce costs, in the present embodiment, workbench safety fastening device 700 adopts the anti-displacement brake gear of workbench, and the anti-displacement brake device structure of workbench is simple, easy to operate, meets instructions for use.
Conveniently install and realize being fixed workbench 300, as shown in Figure 6, the anti-displacement brake gear of described workbench comprises the first hinge bar 710 and the second hinge bar 720, middle part and the workbench 300 of described first hinge bar 710 are hinged, and middle part and the workbench 300 of the second hinge bar 720 are hinged, one end of first hinge bar 710 is provided with the first clamp 711, and the other end is provided with the first screw (not shown in FIG.), one end of second hinge bar 720 is provided with the second clamp 721, the other end is provided with the second screw (not shown in FIG.): when workbench 300 is fixed on workbench line rail 200 by needs, the first screw is each passed through and one end of the first hinge bar 710 and the second hinge bar 720 is fixed by the second screw by set bolt, first clamp 711 of the first hinge bar 710 compresses the side of workbench line rail 200, second clamp 721 of the second hinge bar 720 compresses the opposite side of workbench line rail 200, like this, by the first clamp 711 and the second clamp 721 from both sides clamping table line rail 200, workbench 300 can not be moved along workbench line rail 200, when needs travelling table, set bolt is unclamped, first hinge bar 710 rotates along pin joint, first clamp 711 is not at compression workbench line rail 200, second hinge bar 720 rotates along pin joint, and the second clamp 721 is not compressing workbench line rail 200, at this moment, workbench 300 just can realize movable along workbench line rail 200, workbench 300 is fixed on workbench line rail 200 after moving into place again.
In order to strengthen fastening dynamics, ensureing that workbench 300 can not be subjected to displacement in shape extrusion process, described each guide rail being provided with an anti-displacement brake gear of workbench.
In order to avoid the security incident that maloperation causes because not knowing sectional bar processing equipment running, described Novel profile processing unit (plant) also comprises the safe grating being arranged on support 100 side, described safe grating starts when sectional bar processing equipment runs, remind personnel equipment around to run, take care; When sectional bar processing equipment is stopped transport, safe grating is closed, and personnel around can near adjustment equipment.
In order to prevent head from causing potential safety hazard and dust to accumulate in head on production environment affect head operation adding the chip produced man-hour, described Novel profile processing unit (plant) also comprises and to be arranged on outside head 450, for the protection of the safety guard plate 810 of head 450.By arranging safty shield 810 at head 450 place, the problem that when solving head 450 fabircated shapes, chip splashes, safty shield 810 can block chip, prevent chip from outwards splashing, not only can ensure the production safety of production environment, chip retracting device can also be arranged in the below of safty shield 810 to reclaim chip, the cleanliness factor of production environment can be ensured, also can to production MAT'L recycling.
Conveniently safety guard plate 810 is arranged on the outside of head 450, described machine head base 410 is hinged with protective cover bracing frame 820, and described safety guard plate 810 is arranged on the other end of protective cover bracing frame 820.By protective cover bracing frame 820 hinged on machine head base 410; just can realize outside safty shield 810 being covered on head 450; protective cover bracing frame 820 soon can be covered on safty shield 810 outside of head 450 downwards; protection is realized to head 450; protective cover bracing frame 820 is upwards revolved just can make safty shield 810 leave head 450, carries out the operation such as tool changing, maintenance to head 450.
In order to save material and the protection realizing more fitting to head 450, the shape of described safty shield 810 is arranged to the mating shapes with head 450.In the present embodiment, safty shield 810 one side covered on outside head 450 is arranged to arch arc surface, and like this, safty shield 810 just can press close to head 450 as much as possible, realizes protection, save material simultaneously, reduce costs head 450.
In order to not hinder again the operation of head 450 while protecting head 450; at safty shield 810, one end of head 450 mounting cutter is provided with " 7 " font breach 811; " 7 " font breach 811 can cover on the outside of cutter; protection cutter; prevent chip from splashing; head 450 carry its tools can not be hindered again to process section bar simultaneously, meet instructions for use.
In order to save rapidoprint, reduce costs, the frame structure of hollow is arranged to by described protective cover bracing frame 820, and one end of hollow frame structure is hinged on machine head base 410, and the other end is provided with safty shield 810.Hollow frame structure greatly reduces the rapidoprint needed for protective cover bracing frame 820, so just can reduce the production cost of whole security protection cover structure.
In order to ensure the fixing of safty shield 810 while reducing production cost, the hollow frame structure of right-angled trapezium is arranged to by described protective cover bracing frame 820, the upper base 821 that right-angled trapezium size is less is hinged on machine head base 410, and right-angled trapezium is larger-size goes to the bottom and 822 be provided with safty shield 810.By protective cover bracing frame 820 being arranged to the different gradual change ladder structure of right angle of two ends size, just can save the production material of protective cover bracing frame 820 further, and firmly fix safty shield 810 to guarantee, by at larger 822 fixing safty shields 810 of going to the bottom, so just can increase the fixed-area with safty shield 810, ensure the steadiness installed.
In process, conveniently observe the processing situation of section bar, the position corresponding with cutter at safty shield 810 is provided with transparent windows.Like this, both can realize avoiding chip to splash, protection cutter, can also observe the processing situation of section bar at any time, realize real-time adjustment to the processing of section bar, is conducive to the crudy ensureing section bar.
This Novel profile processing unit (plant), by arranging Double line rail structure, makes workbench move forward and backward stably on Double line rail under the drive of motor and rack-and-pinion, greatly improves the mobile efficiency of workbench; Head adopts the linear roller line rail of efficient stable, low noise, low-friction coefficient, greatly improves the stability of head movement, adopts the ball screw of precise rotation to drive head to move, improves mobile efficiency; Clamped by the two ends of material folding structure to section bar arranging dovetail type on the table, when needing to regulate the clamping dimension at two ends (regulating to adapt to the width of section bar), by material folding structure along movable workbench to regulate the distance at material folding structure two ends, make material folding structure go for the clamping of the section bar of different in width; Material folding structure can also regulate the height of clamping (regulating to adapt to the height of section bar), the requirement of the section bar to meet differing heights that risen by the structural grip block of mobile material folding or declined; Whole adjustment process completes automatically, and without the need to manual adjustment, time saving and energy saving, efficiency is fast; Material folding structure is applied widely, is suitable for the clamping of the section bar of more different sizes; Arranging workbench is on the table fastened securely structure simultaneously, namely workbench is fixed after workbench drives section bar to move into place, workbench can not be moved relative to line rail, section bar is avoided to be subjected to displacement in process, ensure the machining accuracy of section bar, when workbench needs rail along the line to move, unclamp workbench and be fastened securely structure, workbench just can online rail move freely; To be placed on the multilayer section bar alignment of workbench by the baffle plate being arranged on workbench two ends, replace manual sorting section bar, time saving and energy saving, efficiency is fast; Baffle arrangement is arranged to liftable, when needs arrange section bar, baffle plate is risen and realizes, to section bar alignment, when not needing to arrange section bar, baffle plate being dropped to below workbench hidden, like this, the processing of section bar would not being hampered; The baffle plate at two ends can also be arranged to can rail movement along the line, like this, baffle plate just can be made to be applicable to the arrangement of the section bar of more sizes, when needing to arrange the section bar of different size, as long as rise again after rail along the line for the baffle plate at two ends is moved to suitable position section bar to be arranged; Whole rack construction is arranged rationally, meets instructions for use.
Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (10)
1. a Novel profile processing unit (plant), it is characterized in that, comprise support, two the workbench line rails be arranged on support parallel to each other, two the head line rails be arranged on support parallel to each other, the workbench be arranged on two workbench line rails, the movable workbench motor driving workbench to move forward and backward along workbench line rail, be arranged on handpiece structure on two head line rails and drive handpiece structure along the movable head mobile motor of head line rail; Described workbench line rail and head line rail parallel to each other, the horizontal plane at head line rail place is higher than the horizontal plane at workbench line rail place; On the motor shaft of described movable workbench motor, cover has the first travelling gear, and workbench is connected with the first driving rack, and the first travelling gear is connected engaged transmission with the first tooth bar; Described head mobile motor is connected by helical teeth transmission mechanism with between handpiece structure.
2. Novel profile processing unit (plant) according to claim 1, it is characterized in that, described workbench comprises multiple to be arranged on workbench line rail and along the movable guide rail of workbench line rail, described guide rail and workbench line rail orthogonal, described guide rail is connected by rack pinion with movable workbench motor.
3. Novel profile processing unit (plant) according to claim 2, it is characterized in that, also comprise setting on the table and on the table along the clamping device that the direction perpendicular to workbench line rail is movable, described clamping device comprises the fixing material clamping part that is fixedly installed on guide rail one end and to be arranged on guide rail and along the movable mobile material clamping part of guide rail; Described fixing material clamping part comprises the material folding fixed head being fixedly installed on guide rail one end, the material folding fixed rack be arranged on material folding fixed head, be fastened on material folding fixed rack and along the fixing material folding block of material folding fixed rack oscilaltion, described fixing material folding block is connected with material folding lifting power plant; Described mobile material clamping part comprises and to merge the material folding moving slider moved forward and backward along guide rail, the material folding Mobile base be arranged on material folding moving slider, the material folding shifting sledge be arranged on material folding Mobile base with guide rail card, be fastened on material folding shifting sledge and along the mobile material folding block of material folding shifting sledge oscilaltion, described material folding moving slider moves power set with material folding and is connected, and mobile material folding block is connected with material folding lifting power plant.
4. Novel profile processing unit (plant) according to claim 1 and 2, is characterized in that, also comprise the retaining device for arranging the alignment of multilayer section bar, described retaining device is arranged on workbench line rail, is placed in workbench two ends.
5. Novel profile processing unit (plant) according to claim 4, it is characterized in that, described retaining device comprises and is arranged on first gear plate structure on workbench line rail and second baffle structure, and described first gear plate structure is arranged on workbench one end, and second baffle vibrational power flow is at the other end of workbench; Described first gear plate structure comprises the first gear panel seat be fixed on workbench line rail, the first directive slide track be arranged on first gear panel seat, is connected on the first directive slide track and the first lead slided up and down along the first directive slide track and the first baffle plate being arranged on the first lead top, and described first baffle plate is connected with backgauge lifting power plant; Second baffle structure comprises the second gear panel seat be fixed on workbench line rail, the second directive slide track be arranged on second gear panel seat, is connected on the second directive slide track and the second lead slided up and down along the second directive slide track and the second baffle being arranged on the second lead top, and described second baffle is connected with backgauge lifting power plant.
6. Novel profile processing unit (plant) according to claim 1 and 2, is characterized in that, also comprise setting on the table, for workbench being fixed on the workbench safety fastening device on workbench line rail.
7. Novel profile processing unit (plant) according to claim 6, is characterized in that, described workbench safety fastening device adopts the anti-displacement brake gear of workbench; The anti-displacement brake gear of described workbench comprises the first hinge bar and the second hinge bar, and middle part and the workbench of described first hinge bar are hinged, and middle part and the workbench of the second hinge bar are hinged; One end of first hinge bar is provided with the first clamp, and the other end is provided with the first screw; One end of second hinge bar is provided with the second clamp, and the other end is provided with the second screw; Set bolt is each passed through the first screw and one end of the first hinge bar and the second hinge bar is fixed by the second screw, and the both sides of the first clamp and the second clamp difference clamping table line rail, are fixed on workbench on workbench line rail.
8. Novel profile processing unit (plant) according to claim 1 and 2, is characterized in that, also comprises being arranged on support side, running safety-conscious safe grating for alert device.
9. Novel profile processing unit (plant) according to claim 1, it is characterized in that, described handpiece structure comprises and to be arranged on head line rail and along the movable machine head base of head line rail, be arranged on the longitudinal head slide rail on machine head base, be arranged on the longitudinal seat on longitudinal head slide rail, be arranged on the vertical slide rail on longitudinal seat, be arranged on the head on vertical slide rail, drive longitudinal seat longitudinally longitudinal motor of moving forward and backward of head slide rail and drive the head vertically vertical motor that moves up and down of slide rail, be connected by helical teeth transmission mechanism between described machine head base with head mobile motor, described longitudinal seat is connected by ball screw with between longitudinal motor, be connected by ball screw between head with vertical motor, orthogonal between described longitudinal head slide rail and head line rail, orthogonal between longitudinal head slide rail and vertical slide rail, orthogonal between head line rail and vertical slide rail.
10. Novel profile processing unit (plant) according to claim 9, is characterized in that, also comprises and to be arranged on outside head, for the protection of the safety guard plate of head; Described machine head base is hinged with protective cover bracing frame, described safety guard plate is arranged on the other end of protective cover bracing frame.
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| CN201510922325.XA CN105522399B (en) | 2015-12-10 | 2015-12-10 | A kind of Novel profile processing unit (plant) |
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| CN201510922325.XA CN105522399B (en) | 2015-12-10 | 2015-12-10 | A kind of Novel profile processing unit (plant) |
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| CN106944803A (en) * | 2017-03-11 | 2017-07-14 | 深圳市丰顺泰和投资合伙企业（有限合伙） | Battery modules high accuracy positioning pallet |
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| CN109848755A (en) * | 2019-03-27 | 2019-06-07 | 广州会港智能装备有限公司 | A kind of machining center for aluminum profile processing |
| CN111468965A (en) * | 2020-04-29 | 2020-07-31 | 佛山欧亚特机械设备有限公司 | Adjustable material clamping structure with strong universality |
| CN111546116A (en) * | 2020-05-19 | 2020-08-18 | 袁东方 | Stop device of high accuracy digit control machine tool cutting stroke |
| CN111922756A (en) * | 2020-08-13 | 2020-11-13 | 江西工控智能科技有限公司 | Automatic clamping anchor clamps of aluminium alloy processing usefulness |
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| CN111546116A (en) * | 2020-05-19 | 2020-08-18 | 袁东方 | Stop device of high accuracy digit control machine tool cutting stroke |
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| CN105522399B (en) | 2018-04-24 |
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