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CN105513943B - A kind of production method of semiconductor devices - Google Patents

A kind of production method of semiconductor devices Download PDF

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Publication number
CN105513943B
CN105513943B CN201410486976.4A CN201410486976A CN105513943B CN 105513943 B CN105513943 B CN 105513943B CN 201410486976 A CN201410486976 A CN 201410486976A CN 105513943 B CN105513943 B CN 105513943B
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wafer
back side
carried out
thinned
production method
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CN105513943A (en
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施林波
陈福成
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Semiconductor Manufacturing International Shanghai Corp
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Semiconductor Manufacturing International Shanghai Corp
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Abstract

The present invention provides a kind of production method of semiconductor devices, including:First wafer and the second wafer are provided, carry out the first bonding technology, by the front of first wafer and the positive engagement of second wafer;First is carried out to the back side of second wafer to be thinned;Third wafer is provided, silicon hole is formed in the third wafer;The second bonding technology is carried out, by the back side of second wafer and the positive engagement of the third wafer;Deep deburring is carried out to first wafer, second wafer and the third wafer that stack gradually since the back side of first wafer;Second is carried out to the back side of first wafer to be thinned;Third is carried out to the back side of the third wafer to be thinned, so that the bottom of the silicon hole is exposed from the back side of the third wafer;Carry out cutting technique.The present invention method, edge caused by gap caused by greatly reducing glue burst apart problem appearance risk, simplify technological process, reduce production cost.

Description

A kind of production method of semiconductor devices
Technical field
The present invention relates to technical field of semiconductors, in particular to a kind of production method of semiconductor devices.
Background technology
In multiple-level stack wafer-level packaging, often it is required for that place is thinned to each layer crystal circle (wafer) progress backgrind Reason finally carries out crystal grain (die) and cuts.And edge is easily caused during multilayer wafer is thinned and is burst apart (edge chipping).When crystal grain cutting is carried out to multilayer wafer, it is also necessary to which point multistep carries out.
As shown in Fig. 2, the process flow chart for existing multiple-level stack wafer-level packaging, as can be seen from Fig., current Technological process is:Step 1: melting bonding is carried out to CMOS wafer and MEMS wafer;Step 2: deburring is carried out to MEMS wafer Processing;Step 3: backgrind is carried out to MEMS wafer;Step 4: the subsequent technique processing procedure at the back side is performed to MEMS wafer;Step Rapid five, as shown in Figure 1A, the front of through-hole (TSV) wafer 103 and the back side of MEMS wafer 102 are subjected to eutectic bonding;Step 6th, as shown in Figure 1B, glue 104 is carried out to the edge for stacking wafer to fill the cavity of crystal round fringes;Step 7: to CMOS crystalline substances Circle is ground thinned;Step 8: as shown in Figure 1B, CMOS wafer 101 and MEMS wafer 102 are cut.Step 9: such as Shown in Fig. 1 C, backgrind adhesive tape 105 is pasted at the back side of CMOS wafer;Step 10: as shown in Figure 1 C, TSV wafer is carried out Backgrind is to expose through-hole;Step 11: carry out the subsequent technique of TSV;Step 12: as shown in figure iD, cut TSV wafer 103。
Prior art method, CMOS wafer is ground be thinned before, need first to the edge of wafer carry out glue To fill the cavity of crystal round fringes, and since glue easily generates the risk that gap causes edge to burst apart, first to CMOS after grinding Wafer and MEMS wafer carry out first step cutting.Later, due to the presence of Cutting Road, it is right after backgrind adhesive tape to need to paste TSV wafer carries out backgrind to expose through-hole, and second step cutting is carried out to TSV wafer again after completing subsequent TSV techniques.Therefore The method of the prior art needs to paste backgrind adhesive tape, and cut processing procedure including two steps, and technological process is complicated, of high cost.
Presence in view of the above problems, the present invention propose a kind of new production method.
Invention content
A series of concept of reduced forms is introduced in Summary, this will in specific embodiment part into One step is described in detail.The Summary of the present invention is not meant to attempt to limit technical solution claimed Key feature and essential features do not mean that the protection domain for attempting to determine technical solution claimed more.
In order to overcome the problems, such as presently, there are, the present invention provides a kind of production method of semiconductor devices, including:
First wafer and the second wafer are provided, carry out the first bonding technology, by the positive and described of first wafer The positive engagement of second wafer;
First is carried out to the back side of second wafer to be thinned;
Third wafer is provided, silicon hole is formed in the third wafer;
The second bonding technology is carried out, by the back side of second wafer and the positive engagement of the third wafer;
First wafer, second wafer and described since the back side of first wafer to stacking gradually Three wafers carry out deep deburring;
Second is carried out to the back side of first wafer to be thinned;
Third is carried out to the back side of the third wafer to be thinned, so that the bottom of the silicon hole is from the third wafer Expose at the back side;
Carry out cutting technique.
Further, first bonding technology is bonded for melting.
Further, second bonding technology is eutectic bonding technique.
Further, the width of the deep deburring is 2.5~3.5mm, and depth is 1000~1300 μm.
Further, it before the back side to second wafer carries out thinned step, further includes to second wafer The step of carrying out the first deburring.
Further, the width of first deburring is 2~2.5mm.
Further, the described first thickness that rear second wafer is thinned is 20~60 μm.
Further, the described second thickness that rear first wafer is thinned is 100~300 μm.
Further, the thickness that the rear third wafer is thinned in the third is 100~200 μm.
Further, cmos device is formed on first wafer, MEMS device is formed on second wafer.
In conclusion production method according to the present invention, is carried out using deep edge-neatening craftwork para-linkage wafer at substep deburring Reason so that can be continuously thinned with wafer frontside after para-linkage and the back side, the segmentation for realizing crystal grain, this hair are cut finally by a step It is bright to has the following advantages:
1st, substep deburring processing is carried out using wafer after deep edge-neatening craftwork para-linkage, greatly reduces glue in the prior art Caused by edge caused by gap burst apart problem appearance risk, for realize be bonded after wafer twin grinding advantage is provided;
2nd, by double side grinding process, without using backgrind adhesive tape, and the segmentation of crystal grain can be realized with a step, simplified Technological process, reduces production cost.
Description of the drawings
The drawings below of the present invention is used to understand the present invention in this as the part of the present invention.Shown in the drawings of this hair Bright embodiment and its description, principle used to explain the present invention.
In attached drawing:
The section that the correlation step that Figure 1A -1D are thinned and are cut by the multiple-level stack wafer of the prior art obtains device shows It is intended to;
The process flow chart that the step of Fig. 2 is the multiple-level stack wafer-level packaging of the prior art is implemented successively;
The correlation step institute acquisition device that Fig. 3 A-3E are thinned and cut for the multiple-level stack wafer of exemplary embodiment of the present The diagrammatic cross-section of part;
The technological process that the step of Fig. 4 is the multiple-level stack wafer-level packaging of exemplary embodiment of the present is implemented successively Figure.
Specific embodiment
In the following description, a large amount of concrete details are given in order to provide more thorough understanding of the invention.So And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to Implement.In other examples, in order to avoid with the present invention obscure, for some technical characteristics well known in the art not into Row description.
It should be understood that the present invention can be implemented in different forms, and it should not be construed as being limited to what is proposed here Embodiment.Disclosure will be made thoroughly and complete, and will fully convey the scope of the invention on the contrary, providing these embodiments Those skilled in the art.In the accompanying drawings, for clarity, the size and relative size in Ceng He areas may be exaggerated.From beginning to end Same reference numerals represent identical element.
It should be understood that when element or layer be referred to as " ... on ", " with ... it is adjacent ", " being connected to " or " being coupled to " it is other When element or layer, can directly on other elements or layer, it is adjacent thereto, be connected or coupled to other elements or layer or Person may have element or layer between two parties.On the contrary, when element is referred to as " on directly existing ... ", " with ... direct neighbor ", " directly It is connected to " or " being directly coupled to " other elements or during layer, then there is no elements or layer between two parties.It should be understood that although it can make Various elements, component, area, floor and/or part are described with term first, second, third, etc., these elements, component, area, floor and/ Or part should not be limited by these terms.These terms be used merely to distinguish an element, component, area, floor or part with it is another One element, component, area, floor or part.Therefore, do not depart from present invention teach that under, first element discussed below, portion Part, area, floor or part are represented by second element, component, area, floor or part.
Spatial relationship term for example " ... under ", " ... below ", " below ", " ... under ", " ... it On ", " above " etc., herein can for convenience description and be used so as to describe an elements or features shown in figure with The relationship of other elements or features.It should be understood that other than orientation shown in figure, spatial relationship term intention, which further includes, to be made With the different orientation with the device in operation.For example, if the device overturning in attached drawing, then, is described as " under other elements Face " or " under it " or " under it " elements or features will be oriented to other elements or features " on ".Therefore, exemplary art Language " ... below " and " ... under " it may include upper and lower two orientations.Device can additionally be orientated (be rotated by 90 ° or its It is orientated) and spatial description language as used herein correspondingly explained.
The purpose of term as used herein is only that description specific embodiment and not as the limitation of the present invention.Make herein Used time, " one " of singulative, "one" and " described/should " be also intended to include plural form, unless context is expressly noted that separately Outer mode.It is also to be understood that term " composition " and/or " comprising ", when being used in this specification, determines the feature, whole Number, step, operation, the presence of element and/or component, but be not excluded for one or more other features, integer, step, operation, The presence or addition of element, component and/or group.Herein in use, term "and/or" includes any and institute of related Listed Items There is combination.
In order to thoroughly understand the present invention, detailed step will be proposed in following description, to illustrate proposition of the present invention Technical solution.Presently preferred embodiments of the present invention is described in detail as follows, however other than these detailed descriptions, the present invention can be with With other embodiment.
[exemplary embodiment]
Below with reference to the accompanying drawings the method for exemplary embodiment of the present is described in detail in 3A-3E and Fig. 4.
First, step S401 is performed, the first wafer and the second wafer be provided, carries out the first bonding technology, by described the The front of one wafer and the positive engagement of second wafer.
Cmos device is formed on first wafer, including such as field-effect containing metal oxide layer semiconductor (MOSFET) Integrated circuit (IC) semiconductor devices, can also include complementary MOSFET (CMOS), cmos image sensor and/or its His suitable active and/or passive device.In embodiment, the first wafer includes by technological design based on CMOS and is formed IC (or part thereof).
Second wafer is MEMS wafer, and MEMS device is formed in the MEMS wafer, can include accelerometer, return Turn instrument, loudspeaker and sensor.Although not exclusively, sensor can be any group of following kind of sensor It closes:Magnetic sensor, pressure sensor, humidity sensor, temperature sensor, chemical sensor, biosensor or inertia pass Sensor.These MEMS device may also comprise one or more deposition materials, one or more jointing materials or for this MEMS Device is unique or for the common other materials of other MEMS device.
The first bonding technology is carried out, by the front of first wafer and the positive engagement of second wafer.One In a example, first bonding technology is bonded for melting, and the melting bonding can be silicon-silicon melting bonding, silicon-titanium dioxide Silicon melting bonding or silica-silica melting bonding.But the above method is not limited to, art technology also can be used Any applicable bonding method known to personnel.
Step S402 is performed, the first deburring is carried out to second wafer.Specifically, can be used any suitable method into Row first deburring, such as laser cutting or machine cuts etc..Optionally, the width of the first deburring is 2~2.5mm.
Step S403 is performed, carrying out first to the back side of second wafer is thinned.In this step, it described first is thinned Method can select method commonly used in the art, for example, may be used mechanical lapping, chemically mechanical polishing (CMP), chemical attack, The methods of plasma etching.In one example, the described first thickness that rear second wafer is thinned is 20~60 μm.
Later, it can also include performing step S404, back technique is performed, such as in institute at the back side of second wafer The back side for stating the second wafer forms the processing steps such as mask layer and etching, to form various components or interconnection structure, example Such as silicon hole.
Further, the first bonding interface layer can also be formed at the back side of the second wafer.In an example, the first bonding Boundary layer includes aluminium.The example compositions of first bonding interface layer can also include albronze, copper silmin.It can pass through CVD, physical vapour deposition (PVD), plating, and/or other suitable techniques are formed.In embodiment, the first bonding interface layer or its portion Divide a part for the multilayer interconnection structure for being semiconductor devices.Further, the first bonding interface layer can include titanium, nickel, copper, Gold, silver, indium, tin, its alloy or its combination.
Step S405 is performed, third wafer is provided, the second bonding technology is carried out, by the back side of second wafer and institute State the positive engagement of third wafer.
Specifically, silicon hole is included in the third wafer.Illustratively, the silicon hole is vertical through hole.Further Ground, the third wafer can also be the Silicon Wafer or glass material for including silicon hole.
The second bonding interface layer is formed in the front of the third wafer, in an example, the second bonding interface layer Including aluminium.The example compositions of second bonding interface layer can also include albronze, copper silmin.CVD, object can be passed through Physical vapor deposition, plating, and/or other suitable techniques are formed.In embodiment, second bonding interface layer or part thereof is half A part for the multilayer interconnection structure of conductor device, such as a part for silicon hole.Further, the second bonding interface layer can be with Including titanium, nickel, copper, gold, silver, indium, tin, its alloy or its combination.
As shown in Figure 3A, the front of the third wafer 303 is bonded with the back side of second wafer 302. In one example, by eutectic bonding, by 303 positive second bonding interface layer of third wafer and second wafer The first bonding interface layer engagement at 302 back sides, and then realize the heap of the first wafer 301, the second wafer 302 and third wafer 303 Stack structure.
Perform step S406, as shown in Figure 3B, since the back side of first wafer 301 to stack gradually described the One wafer 301, second wafer 302 and the third wafer 303 carry out deep deburring.
Specifically, any suitable method can be used and carry out the deep deburring processing, such as laser cutting or machine cuts Or the methods of anisotropic dry etch.In the present embodiment, the width of deep deburring is 2.5~3.5mm, depth for 1000~ 1300μm。
Step S407 is performed, as shown in Figure 3 C, second is carried out to the back side of first wafer 301 and is thinned.
In this step, the thining method can select method commonly used in the art, for example, may be used mechanical lapping, The methods of chemically-mechanicapolish polishing (CMP), chemical attack, plasma etching.Optionally, described second rear first wafer is thinned 301 thickness is 100~300 μm.
Step S408 is performed, as shown in Figure 3D, third is carried out to the back side of the third wafer 303 and is thinned, so that silicon leads to Expose from the back side of third wafer 303 bottom of hole (not shown).Due to the integral thickness of encapsulating structure to be controlled, silicon hole Depth is usually smaller than the thickness of wafer, to realize the purpose of interconnection, it is necessary to expose the bottom of silicon hole.And due to before In step, the first wafer and the second wafer are not cut, therefore in the step, it can completely dispense with using adhesive tape is ground, i.e., Being thinned to third wafer 303 can be achieved.In this step, the third thining method can select side commonly used in the art Method, such as mechanical lapping may be used, chemically-mechanicapolish polish the methods of (CMP), chemical attack, plasma etching.Optionally, institute State third be thinned the rear third wafer thickness be 100~200 μm.
Step S409 is performed, performs the subsequent technique of silicon hole (TSV).Such as pass through thermal oxide at the back side of third wafer The methods of metallization medium layer.In the damaging layer for removing certain wafer rear using wet method or dry etch process, after then carrying out Continuous interconnection process such as redistribution lines (RDL), metal coupling (bump) etc..
Step S410 is performed, as shown in FIGURE 3 E, carries out cutting technique, wafer will be stacked and be divided into single crystal grain.Cutting It is the process that wafer is divided into the complete chip of circuit system or crystal grain unit.This field may be used in the cutting method Any method known to technical staff, such as physics cutting or laser cutting.
So far the encapsulation process to multiple-level stack wafer is completed.
In conclusion production method according to the present invention, is carried out using deep edge-neatening craftwork para-linkage wafer at substep deburring Reason so that can be continuously thinned with wafer frontside after para-linkage and the back side, the segmentation for realizing crystal grain, this hair are cut finally by a step It is bright to has the following advantages:
1st, substep deburring processing is carried out using wafer after deep edge-neatening craftwork para-linkage, greatly reduces glue in the prior art Caused by edge caused by gap burst apart problem appearance risk, for realize be bonded after wafer twin grinding advantage is provided;
2nd, by double side grinding process, without using backgrind adhesive tape, and the segmentation of crystal grain can be realized with a step, simplified Technological process, reduces production cost.
The present invention is illustrated by above-described embodiment, but it is to be understood that, above-described embodiment is only intended to Citing and the purpose of explanation, and be not intended to limit the invention in the range of described embodiment.In addition people in the art It is understood that the invention is not limited in above-described embodiment, introduction according to the present invention can also be made more kinds of member Variants and modifications, these variants and modifications are all fallen within scope of the present invention.Protection scope of the present invention by The appended claims and its equivalent scope are defined.

Claims (10)

1. a kind of production method of semiconductor devices, including:
First wafer and the second wafer are provided, carry out the first bonding technology, by the front of first wafer and described second The positive engagement of wafer;
First is carried out to the back side of second wafer to be thinned;
Third wafer is provided, silicon hole is formed in the third wafer;
The second bonding technology is carried out, by the back side of second wafer and the positive engagement of the third wafer;
It is brilliant to first wafer, second wafer and the third that stack gradually since the back side of first wafer Circle carries out deep deburring;
Second is carried out to the back side of first wafer to be thinned;
Third is carried out to the back side of the third wafer to be thinned, so that the bottom of the silicon hole is from the back side of the third wafer Expose;
Cutting technique is carried out, to form single crystal grain.
2. production method according to claim 1, which is characterized in that first bonding technology is bonded for melting.
3. production method according to claim 1, which is characterized in that second bonding technology is eutectic bonding technique.
4. production method according to claim 1, which is characterized in that the width of the depth deburring is 2.5~3.5mm, deep Spend is 1000~1300 μm.
5. production method according to claim 1, which is characterized in that carried out at the back side to second wafer thinned Before step, the step of the first deburring is carried out to second wafer is further included.
6. production method according to claim 5, which is characterized in that the width of first deburring is 2~2.5mm.
7. production method according to claim 1, which is characterized in that described first is thinned the thickness of rear second wafer It is 20~60 μm.
8. production method according to claim 1, which is characterized in that described second is thinned the thickness of rear first wafer It is 100~300 μm.
9. production method according to claim 1, which is characterized in that the thickness of the rear third wafer is thinned in the third It is 100~200 μm.
10. production method according to claim 1, which is characterized in that be formed with cmos device on first wafer, institute It states and is formed with MEMS device on the second wafer.
CN201410486976.4A 2014-09-22 2014-09-22 A kind of production method of semiconductor devices Active CN105513943B (en)

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Publication number Priority date Publication date Assignee Title
CN108022836B (en) * 2016-10-31 2021-04-06 中芯国际集成电路制造(上海)有限公司 Grinding method of multilayer stacked wafer
CN109786234B (en) * 2017-11-13 2021-06-04 中芯国际集成电路制造(上海)有限公司 Method for manufacturing semiconductor device
CN110137096A (en) * 2019-05-17 2019-08-16 武汉新芯集成电路制造有限公司 A kind of bonding structure and its manufacturing method
CN114455536B (en) * 2022-02-08 2025-06-20 季优科技(上海)有限公司 Wafer-level three-dimensional packaging method and structure of MEMS gas sensor
CN114883187B (en) * 2022-07-12 2022-09-06 成都功成半导体有限公司 Processing technology for back surface of silicon carbide wafer

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CN101179038A (en) * 2007-12-14 2008-05-14 清华大学 Implementation method of three-dimensional integrated circuit without transfer wafer
CN101399195A (en) * 2007-09-26 2009-04-01 中芯国际集成电路制造(上海)有限公司 Thinning method for backing side of wafer

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CN101179038A (en) * 2007-12-14 2008-05-14 清华大学 Implementation method of three-dimensional integrated circuit without transfer wafer

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