Summary of the invention
An object of the present invention is to solve at least the problems referred to above, and the advantage will illustrated at least is below provided.
A further object of the invention is to provide a kind of production technology of ox-hide card, it can adjust the kind of raw paper pulp fiber, ratio and beating degree, glue-line and coating is covered successively on body paper surface, and by changing the technological parameter of each step, to improve fibre strength, obtain better pop strength, water resistance, printing performance.
In order to realize, according to these objects of the present invention and other advantage, providing a kind of production technology of ox-hide card, comprising: employing log is raw material, through boiling, bleaching, screening, making beating, applying glue, slagging-off, upper net forming, squeezing, dry, batch and namely obtain body paper with press polish, the making beating of described log is than the Oak Tree being 20 ~ 40:10 ~ 20:10 ~ 20:20 ~ 40:30 ~ 50:10 ~ 20:15 by absolute dry mass, mao bamboon, Long Zhu, Chinese fir, cdear, sago cycas and bagasse are respectively through mixing after making beating process, and the mixing obtained is starched, and the beating consistency of Oak Tree is 3%, beating degree is 28 ° of SR, weight in wet base is 12g, the beating consistency 3% of mao bamboon, beating degree is 30 ° of SR, weight in wet base is 14g, and the beating consistency of imperial bamboo is 3%, beating degree is 32 ° of SR, weight in wet base is 15g, and the beating consistency of Chinese fir is 3%, beating degree is 29 ° of SR, weight in wet base is 12g, and the beating consistency of cdear is 3%, beating degree is 29 ° of SR, weight in wet base is 13g, and the beating consistency of sago cycas is 3%, beating degree is 28 ° of SR, weight in wet base is 14g, and the beating consistency of bagasse is 3%, beating degree is 32 ° of SR, weight in wet base is 15g.
Preferably, the production technology of described ox-hide card, also comprise: at described body paper surface coating coatings, the compound of the nanoscale stratiform diatomite of described coating to be mass ratio be 2 ~ 3:4 ~ 6:1 ~ 1.5:1.2, Nano titanium dioxide, wax nano particle and starch, wherein, the absolute dry mass ratio of body paper and coating is 75 ~ 80:20.
Preferably, the production technology of described ox-hide card, described ox-hide is also provided with glue-line before being stuck in applying coating, described glue-line is the acrylic adhesive and bidirectional stretching polypropylene film that are formed successively from bottom to up on described body paper surface, wherein, the absolute dry mass ratio of described body paper and described glue-line is 75 ~ 80:10.
Preferably, the production technology of described ox-hide card, the temperature of boiling step is 135 DEG C.
Preferably, the production technology of described ox-hide card, blanching step comprises successively by three bleaching processes of dense oxonium base delignification, hydrogen peroxide and hydroquinones, the delignified slurry concentration of dense oxonium base is 6%, temperature is 65 DEG C, oxygen pressure is 250KPa, the slurry concentration of Alkali Hydrogen Peroxide System is 6%, bleaching pH value is 10, the slurry concentration of hydroquinones bleaching process is 3%, and wherein solvent is the magnetized drinking water soaking 3h through cocoanut shell.
Preferably, the production technology of described ox-hide card will be also the dilute hydrochloric acid solution rinsing of 10% by mass fraction at 40 DEG C after blanching step.
Preferably, the production technology of described ox-hide card, squeezing step adopts the unipress of four roller three nips and malleation squeezing, and the linear pressure in each district is: a nip 5.5MPa, two nip 6.5MPa, three nip 5MPa, four nip 6MPa.
Preferably, the production technology of described ox-hide card, calendaring step adopts soft calender.
The present invention at least comprises following beneficial effect:
The first, the preferred Oak Tree of the present invention, mao bamboon, Long Zhu, Chinese fir, cdear, sago cycas and bagasse are as pulp fiber source, improve the more single softwood pulp production difficult problem caused of raw material ratio, effective utilization processing remaining sides plate, save cost, controlled beating consistency, beating degree and weight in wet base technological parameter, keep fibre length, balance high-air-permeability, low tightness and flatness, strengthen the combination between pulp fiber, improve physical strength and evenness, significantly improve outward appearance;
The second, at body paper surface coating coatings, to increase water resistance and printing performance, coating selects the compound of nanoscale stratiform diatomite, Nano titanium dioxide, wax nano particle, starch, obtain lower surface energy, nanoscale stratiform diatomite makes surface construction special construction, adds starch hydrophobic effect better; Ox-hide is also provided with glue-line, the adhesion that acrylic adhesive and body paper are formed before being stuck in coating glue-line, and bidirectional stretching polypropylene film not only increases waterproof ability, this intensity resistance to, is also convenient to applying coating;
Three, boiling temperature to 135 DEG C is reduced, make different fibrous raw material evenly steaming mixed, Kappa number amplitude of variation is little, and improving the yellow value of slurry for adopting hydrogen peroxide bleaching afterwards provides basis, decrease the impurity such as bark, crude fibre, reduce the dust material in kraft inner paper and coarse fiber bundle; Blanching step adopts dense oxonium base delignification, hydrogen peroxide, hydroquinones successively, control hydroquinones bleaching according to the Kappa number of slurry now, make slurry form and aspect stablize, reach quality requirement, the magnetized drinking water that cocoanut shell soaked, avoid slurry form and aspect to fluctuate, improve into paper form and aspect stability; Remaining calcium salt base is dissolved in watery hydrochloric acid rinsing, avoids forming rosin acid calcium Chen Ding with free rosin acid anion in the process of visual angle, avoids scale deposition on equipment; The unipress of four roller three nips and malleation squeezing, while making the gas permeability of ox-hide card and tightness increase growth fast with squeeze pressure, balances the physical strength of kraft inner paper; Soft calender improves the smoothness of kraft inner paper, is convenient to applying coating.
Part is embodied by explanation below by other advantage of the present invention, target and feature, part also will by research and practice of the present invention by those skilled in the art is understood.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, can implement according to this with reference to description word to make those skilled in the art.
Should be appreciated that used hereinly such as " to have ", other element one or more do not allotted in " comprising " and " comprising " term or the existence of its combination or interpolation.
It should be noted that experimental technique described in following embodiment if no special instructions, is conventional method, described reagent and material, if no special instructions, all can obtain from commercial channels;
< embodiment 1>
A kind of production technology of ox-hide card, comprise: employing log is raw material, through boiling, bleaching, screening, making beating, applying glue, slagging-off, upper net forming, squeezing, dry, batch and namely obtain body paper with press polish, the making beating of described log is than the Oak Tree being 20:10:10:20:30:10:15 by absolute dry mass, mao bamboon, Long Zhu, Chinese fir, cdear, sago cycas and bagasse are respectively through mixing after making beating process, the mixing slurry obtained, the beating consistency of Oak Tree is 3%, beating degree is 28 ° of SR, weight in wet base is 12g, the beating consistency 3% of mao bamboon, beating degree is 30 ° of SR, weight in wet base is 14g, the beating consistency of dragon bamboo is 3%, beating degree is 32 ° of SR, weight in wet base is 15g, the beating consistency of Chinese fir is 3%, beating degree is 29 ° of SR, weight in wet base is 12g, the beating consistency of cdear is 3%, beating degree is 29 ° of SR, weight in wet base is 13g, the beating consistency of sago cycas is 3%, beating degree is 28 ° of SR, weight in wet base is 14g, and the beating consistency of bagasse is 3%, beating degree is 32 ° of SR, weight in wet base is 15g.
Wherein, the production technology of described ox-hide card, also comprise: at described body paper surface coating coatings, the compound of the nanoscale stratiform diatomite of described coating to be mass ratio be 2:4:1:1.2, Nano titanium dioxide, wax nano particle and starch, wherein, the absolute dry mass of body paper and coating is than being 75:20.
Wherein, the production technology of described ox-hide card, described ox-hide is also provided with glue-line before being stuck in applying coating, described glue-line is the acrylic adhesive and bidirectional stretching polypropylene film that are formed successively from bottom to up on described body paper surface, wherein, the absolute dry mass of described body paper and described glue-line is than being 75:10.
Wherein, the production technology of described ox-hide card, the temperature of boiling step is 135 DEG C.
Wherein, the production technology of described ox-hide card, blanching step comprises successively by three bleaching processes of dense oxonium base delignification, hydrogen peroxide and hydroquinones, the delignified slurry concentration of dense oxonium base is 6%, temperature is 65 DEG C, oxygen pressure is 250KPa, the slurry concentration of Alkali Hydrogen Peroxide System is 6%, bleaching pH value is 10, the slurry concentration of hydroquinones bleaching process is 3%, and wherein solvent is the magnetized drinking water soaking 3h through cocoanut shell.
Wherein, the production technology of described ox-hide card will be also the dilute hydrochloric acid solution rinsing of 10% by mass fraction at 40 DEG C after blanching step.
Wherein, the production technology of described ox-hide card, squeezing step adopts the unipress of four roller three nips and malleation squeezing, and the linear pressure in each district is: a nip 5.5MPa, two nip 6.5MPa, three nip 5MPa, four nip 6MPa.
Wherein, the production technology of described ox-hide card, calendaring step adopts soft calender.
After testing, the ox-hide card printing gloss that embodiment 1 is produced is high, lead content (in Pb) 0.32mg/kg, arsenic content (in As) < 0.2mg/kg, fluorescent substance 254nm and 365nm and Decolorant Test (water, n-hexane) are feminine gender, every 100g large intestine bacterium colony < 30, does not detect pathogenic bacteria.
< embodiment 2>
A kind of production technology of ox-hide card, comprise: employing log is raw material, through boiling, bleaching, screening, making beating, applying glue, slagging-off, upper net forming, squeezing, dry, batch and namely obtain body paper with press polish, the making beating of described log is than the Oak Tree being 40:20:20:40:50:20:15 by absolute dry mass, mao bamboon, Long Zhu, Chinese fir, cdear, sago cycas and bagasse are respectively through mixing after making beating process, the mixing slurry obtained, the beating consistency of Oak Tree is 3%, beating degree is 28 ° of SR, weight in wet base is 12g, the beating consistency 3% of mao bamboon, beating degree is 30 ° of SR, weight in wet base is 14g, the beating consistency of dragon bamboo is 3%, beating degree is 32 ° of SR, weight in wet base is 15g, the beating consistency of Chinese fir is 3%, beating degree is 29 ° of SR, weight in wet base is 12g, the beating consistency of cdear is 3%, beating degree is 29 ° of SR, weight in wet base is 13g, the beating consistency of sago cycas is 3%, beating degree is 28 ° of SR, weight in wet base is 14g, and the beating consistency of bagasse is 3%, beating degree is 32 ° of SR, weight in wet base is 15g.
Wherein, the production technology of described ox-hide card, also comprise: at described body paper surface coating coatings, the compound of the nanoscale stratiform diatomite of described coating to be mass ratio be 3:6:1.5:1.2, Nano titanium dioxide, wax nano particle and starch, wherein, the absolute dry mass of body paper and coating is than being 80:20.
Wherein, the production technology of described ox-hide card, described ox-hide is also provided with glue-line before being stuck in applying coating, described glue-line is the acrylic adhesive and bidirectional stretching polypropylene film that are formed successively from bottom to up on described body paper surface, wherein, the absolute dry mass of described body paper and described glue-line is than being 80:10.
Wherein, the production technology of described ox-hide card, the temperature of boiling step is 135 DEG C.
Wherein, the production technology of described ox-hide card, blanching step comprises successively by three bleaching processes of dense oxonium base delignification, hydrogen peroxide and hydroquinones, the delignified slurry concentration of dense oxonium base is 6%, temperature is 65 DEG C, oxygen pressure is 250KPa, the slurry concentration of Alkali Hydrogen Peroxide System is 6%, bleaching pH value is 10, the slurry concentration of hydroquinones bleaching process is 3%, and wherein solvent is the magnetized drinking water soaking 3h through cocoanut shell.
Wherein, the production technology of described ox-hide card will be also the dilute hydrochloric acid solution rinsing of 10% by mass fraction at 40 DEG C after blanching step.
Wherein, the production technology of described ox-hide card, squeezing step adopts the unipress of four roller three nips and malleation squeezing, and the linear pressure in each district is: a nip 5.5MPa, two nip 6.5MPa, three nip 5MPa, four nip 6MPa.
Wherein, the production technology of described ox-hide card, calendaring step adopts soft calender.
After testing, the ox-hide card printing gloss that embodiment 2 is produced is high, lead content (in Pb) 0.33mg/kg, arsenic content (in As) < 0.2mg/kg, fluorescent substance 254nm and 365nm and Decolorant Test (water, n-hexane) are feminine gender, every 100g large intestine bacterium colony < 30, does not detect pathogenic bacteria.
< embodiment 3>
A kind of production technology of ox-hide card, comprise: employing log is raw material, through boiling, bleaching, screening, making beating, applying glue, slagging-off, upper net forming, squeezing, dry, batch and namely obtain body paper with press polish, the making beating of described log is than the Oak Tree being 30:15:15:30:40:15:15 by absolute dry mass, mao bamboon, Long Zhu, Chinese fir, cdear, sago cycas and bagasse are respectively through mixing after making beating process, the mixing slurry obtained, the beating consistency of Oak Tree is 3%, beating degree is 28 ° of SR, weight in wet base is 12g, the beating consistency 3% of mao bamboon, beating degree is 30 ° of SR, weight in wet base is 14g, the beating consistency of dragon bamboo is 3%, beating degree is 32 ° of SR, weight in wet base is 15g, the beating consistency of Chinese fir is 3%, beating degree is 29 ° of SR, weight in wet base is 12g, the beating consistency of cdear is 3%, beating degree is 29 ° of SR, weight in wet base is 13g, the beating consistency of sago cycas is 3%, beating degree is 28 ° of SR, weight in wet base is 14g, and the beating consistency of bagasse is 3%, beating degree is 32 ° of SR, weight in wet base is 15g.
Wherein, the production technology of described ox-hide card, also comprise: at described body paper surface coating coatings, the compound of the nanoscale stratiform diatomite of described coating to be mass ratio be 2:5:1.5:1.2, Nano titanium dioxide, wax nano particle and starch, wherein, the absolute dry mass of body paper and coating is than being 78:20.
Wherein, the production technology of described ox-hide card, described ox-hide is also provided with glue-line before being stuck in applying coating, described glue-line is the acrylic adhesive and bidirectional stretching polypropylene film that are formed successively from bottom to up on described body paper surface, wherein, the absolute dry mass of described body paper and described glue-line is than being 78:10.
Wherein, the production technology of described ox-hide card, the temperature of boiling step is 135 DEG C.
Wherein, the production technology of described ox-hide card, blanching step comprises successively by three bleaching processes of dense oxonium base delignification, hydrogen peroxide and hydroquinones, the delignified slurry concentration of dense oxonium base is 6%, temperature is 65 DEG C, oxygen pressure is 250KPa, the slurry concentration of Alkali Hydrogen Peroxide System is 6%, bleaching pH value is 10, the slurry concentration of hydroquinones bleaching process is 3%, and wherein solvent is the magnetized drinking water soaking 3h through cocoanut shell.
Wherein, the production technology of described ox-hide card will be also the dilute hydrochloric acid solution rinsing of 10% by mass fraction at 40 DEG C after blanching step.
Wherein, the production technology of described ox-hide card, squeezing step adopts the unipress of four roller three nips and malleation squeezing, and the linear pressure in each district is: a nip 5.5MPa, two nip 6.5MPa, three nip 5MPa, four nip 6MPa.
Wherein, the production technology of described ox-hide card, calendaring step adopts soft calender.
After testing, the ox-hide card printing gloss that embodiment 3 is produced is high, lead content (in Pb) 0.31mg/kg, arsenic content (in As) < 0.2mg/kg, fluorescent substance 254nm and 365nm and Decolorant Test (water, n-hexane) are feminine gender, every 100g large intestine bacterium colony < 30, does not detect pathogenic bacteria.
< tests 1>
The glue-line of the ox-hide card of embodiment 1 ~ 3 is carried out viscosity detection, and result is as shown in table 1:
Table 1