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CN105504500B - A kind of creep resistance PP composite material and preparation method thereof - Google Patents

A kind of creep resistance PP composite material and preparation method thereof Download PDF

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Publication number
CN105504500B
CN105504500B CN201511020018.9A CN201511020018A CN105504500B CN 105504500 B CN105504500 B CN 105504500B CN 201511020018 A CN201511020018 A CN 201511020018A CN 105504500 B CN105504500 B CN 105504500B
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percent
creep
polypropylene
master batch
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CN105504500A (en
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陈勇
张鹰
张祥福
周文
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Shanghai Pret Composites Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

The invention discloses a kind of creep resistance PP composite materials and preparation method thereof, and wherein creep resistance PP composite material is made of by weight percentage following raw material:Homo-polypropylene 0 65%, co-polypropylene 30 95%, toughener 0 20%, inorganic filler 0 40%, cooling masterbatch 0.3 2%, stabilizer 0.2 2%, other additives 0 5%.It is an advantage of the invention that:1, keep modified polypropylene material lightly crosslinked using cooling masterbatch, improve the creep resistance of material, while improving the mobility of material;2, using all from main spout feeding manner, strengthening shearing, improve the dispersion effect of toughener, cooling masterbatch, inorganic filler etc., while extending the reaction time of peroxide, further improve the performance of composite material.

Description

Creep-resistant polypropylene composite material and preparation method thereof
Technical Field
The invention relates to a polypropylene composite material, in particular to a creep-resistant polypropylene composite material and a preparation method of the composite material, belonging to the field of polymer modification and processing.
Background
Polypropylene has good processing performance, physical and chemical properties, extremely low density and relatively low price, is widely applied to household appliances and automobile materials and is the universal thermoplastic plastic with the highest growth speed at present. However, polypropylene has poor creep resistance due to high molecular chain flexibility. Since the automobile parts made of polypropylene are assembled with metal, and the linear expansion coefficient of the automobile parts is greatly different from that of the metal, a plastic part subjected to certain pressure due to dimensional deviation can occur during temperature change. And the polypropylene with poor creep resistance can generate creep deformation so as to generate permanent deformation under pressure, so that the assembly gap is enlarged, and even part of functional parts can be assembled loosely to cause safety problems.
Peroxide is a common polypropylene chain scission and polyethylene crosslinking initiator, and is usually prepared into master batches (cooling master batches) for use. The tertiary hydrocarbon of the molecular chain of the polypropylene is easy to generate chain transfer and chain breakage when being oxidized, and the molecular chain of the ethylene is easy to generate crosslinking.
In the polypropylene material for the automobile, as the toughness requirement is higher, more toughening agents such as polyethylene, ethylene-octene copolymer and the like are added, so that the molecular chains of the material are slightly crosslinked due to the addition of the cooling master batch, and the creep resistance of the polypropylene material can be obviously improved.
The Chinese patent application CN201110284432.6 discloses a creep-resistant polypropylene composition and a preparation method thereof, wherein the composition is matched with a nucleating agent and a high-length-diameter ratio filler to ensure that the material has excellent creep resistance.
The Chinese invention patent CN201110422525.0 discloses a low-warpage and creep-resistant polypropylene composition and a preparation method thereof, wherein a compatilizer and a nucleating agent are used to improve the creep resistance of polypropylene and improve the warpage performance.
the Chinese invention patent CN201310738308.1 discloses a creep-resistant thermo-oxidative aging-resistant polypropylene composition and a preparation method thereof, and the creep and thermo-oxidative aging-resistant performance of a polypropylene material is improved by using a metal oxide and a β nucleating agent.
the Chinese invention patent CN201410805899.4 discloses a creep-resistant and low-temperature impact-resistant polypropylene composition and a preparation method thereof, and the creep resistance of a polypropylene material is improved by β nucleating agent.
Disclosure of Invention
The invention aims to develop a creep-resistant modified polypropylene composite material so as to widen a creep-resistant modification method of polypropylene.
Another object of the present invention is to provide a method for preparing such a polypropylene composite.
The purpose of the invention can be realized by the following technical scheme:
a creep-resistant polypropylene composite material is composed of the following raw materials in percentage by weight:
wherein,
the homopolymerized propylene has a melt flow rate (230 ℃ C.. times.2.16 kg) of 0.5-60g/10min, and preferably has a melt flow rate (230 ℃ C.. times.2.16 kg) of 3-40g/10 min.
The copolymerized propylene has a melt flow rate (230 ℃ C.. times.2.16 kg) of 0.5-60g/10min, and preferably has a melt flow rate (230 ℃ C.. times.2.16 kg) of 3-40g/10 min.
The toughening agent is any suitable ethylene-octene copolymer (POE), and the melt flow rate (190 ℃ multiplied by 2.16kg) is 0.5-50g/10 min.
The inorganic filler is one or more of talcum powder, mica, wollastonite and the like, and the average grain diameter of the inorganic filler is 1-20 mu m; talc powder having an average particle diameter of 1 to 10 μm is preferable.
The cooling master batch is peroxide master batch of a polypropylene carrier. The polypropylene carrier cooling master batch with the content of di-tert-butyl peroxide of 1 percent is preferred.
the stabilizer comprises a primary antioxidant and a secondary antioxidant, wherein the primary antioxidant is a hindered phenol or thioester antioxidant and comprises but is not limited to one or more of 3114 (chemical name is 1,3, 5-tri (3, 5-di-tert-butyl-4-hydroxybenzyl) -1,3, 5-triazine-2, 4,6[1H,3H,5H ] trione), 1010 (chemical name is tetra [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester) and DSTP (chemical name is thiodipropionate stearyl ester), and the secondary antioxidant is a phosphite or ester antioxidant and comprises but is not limited to one or two of 618 (chemical name is distearyl pentaerythritol diphosphite) and 168 (chemical name is tri (2, 4-di-tert-butyl) phosphite).
Such other additives include combinations of one or more of colorants, processing aids, and lubricants as deemed desirable by those skilled in the art.
The preparation method of the creep-resistant polypropylene composite material comprises the following steps:
1) weighing the raw materials according to the weight ratio;
2) dry-mixing homopolymerized propylene, copolymerized propylene, a toughening agent, an inorganic filler, a cooling master batch, a stabilizing agent and other additives in a high-speed mixer for 3-15 minutes, adding the mixed raw materials into a double-screw extruder, and cooling and granulating after melt extrusion;
wherein the temperature in the screw cylinder is as follows: the first zone is 180-220 ℃, the second zone is 180-220 ℃, the third zone is 180-220 ℃, the fourth zone is 180-220 ℃, the head is 180-220 ℃, and the rotating speed of the double-screw extruder is 100-1000 r/min.
The invention has the advantages that:
1. the modified polypropylene material is lightly crosslinked by using the cooling master batch, so that the creep resistance of the material is improved, and meanwhile, the fluidity of the material is improved;
2. the mode of feeding from the main feeding port is adopted, so that shearing is enhanced, the dispersing effects of the toughening agent, the cooling master batch, the inorganic filler and the like are improved, the reaction time of peroxide is prolonged, and the performance of the composite material is further improved.
Detailed Description
The present invention will be described in further detail with reference to examples. The scope of the invention is set forth in the claims and is not limited by these examples.
In the composite formulations of the examples and comparative examples, the homopolypropylene used was one having a melt flow rate (230 ℃ C. times.2.16 kg) of 3 to 40g/10 min.
The copolymerization propylene used is copolymerization propylene with the melt flow rate (230 ℃ C.. times.2.16 kg) of 3-40g/10 min.
The toughening agent is ethylene-octene copolymer (POE) or Dow POE 8150.
The inorganic filler is sheet-structured talcum powder with average particle size of 1-10 μm.
The cooling master batch is the cooling master batch with the content of di-tert-butyl peroxide of 1 percent.
the stabilizers used were Negonox DSTP (chemical name stearyl thiodipropionate) from ICE, British, Irganox1010 (chemical name pentaerythritol tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ]) from Ciba, and Igrafos168 (chemical name tris (2, 4-di-tert-butylphenyl) phosphite) from Ciba.
Other additives used are combinations of one or more of colorants, processing aids, lubricants as deemed desirable by one skilled in the art.
Example 1
Weighing 94.2% of copolymerized propylene, 5% of POE 8150, 0.3% of cooling master batch, 0.1% of Irganox1010, 0.1% of Igrafos168 and 0.3% of Negonox DSTP according to weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, and carrying out melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Example 2
Weighing 93.5 percent of copolymerized propylene, 5 percent of POE 8150, 1 percent of cooling master batch, 0.1 percent of Irganox1010, 0.1 percent of Igrafos168 and 0.3 percent of Negonox DSTP according to the weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, melting, extruding and granulating, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Example 3
Weighing 92.5 percent of copolymerized propylene, 5 percent of POE 8150, 2 percent of cooling master batch, 0.1 percent of Irganox1010, 0.1 percent of Igrafos168 and 0.3 percent of Negonox DSTP according to the weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, melting, extruding and granulating, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Example 4
Weighing 73.5% of copolymerized propylene, 5% of POE 8150, 20% of talcum powder, 1% of cooling master batch, 0.1% of Irganox1010, 0.1% of Igrafos168 and 0.3% of Negonox DSTP according to weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, and carrying out melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Example 5
Weighing 58.5% of copolymerized propylene, 20% of POE 8150, 20% of talcum powder, 1% of cooling master batch, 0.1% of Irganox1010, 0.1% of Igrafos168 and 0.3% of Negonox DSTP according to weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, and carrying out melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Example 6
Weighing 43.5% of homopolymerized propylene, 30% of copolymerized propylene, 5% of POE 8150, 20% of talcum powder, 1% of cooling master batch, 0.1% of Irganox1010, 0.1% of Igrafos168 and 0.3% of Negonox DSTP according to weight percentage, dry-mixing for 5 minutes in a high-speed mixer, and adding into a double-screw extruder for melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Comparative example 1
Weighing 94.5 percent of copolymerized propylene, 5 percent of POE 8150, 0.1 percent of Irganox1010, 0.1 percent of Igrafos168 and 0.3 percent of Negonox DSTP according to weight percentage, dry mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, melting, extruding and granulating, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Comparative example 2
Weighing 74.5 percent of copolymerized propylene, 5 percent of POE 8150, 20 percent of talcum powder, 0.1 percent of Irganox1010, 0.1 percent of Igrafos168 and 0.3 percent of Negonox DSTP according to the weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder for melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Comparative example 3
Weighing 44.5 percent of homopolymerized propylene, 30 percent of copolymerized propylene, 5 percent of POE 8150, 20 percent of talcum powder, 0.1 percent of Irganox1010, 0.1 percent of Igrafos168 and 0.3 percent of Negonox DSTP according to weight percentage, dry-mixing for 5 minutes in a high-speed mixer, adding into a double-screw extruder, and carrying out melt extrusion granulation, wherein the temperature in a screw cylinder is as follows: the first zone is 180 ℃, the second zone is 205 ℃, the third zone is 220 ℃, the fourth zone is 210 ℃, the head is 210 ℃, and the rotating speed of the double-screw extruder is 500 r/min. Drying the particles, and performing injection molding on an injection molding machine to prepare a sample.
Performance evaluation method:
testing creep resistance of samples: the test specimens were 120X 10X 4mm in size, the test temperature was 23 ℃ and the stress was 30MPa, and the strain (%) -in the outermost layer of the specimen after 48 hours was recorded in accordance with GB6095-85
The formulations and performance test results for the examples and comparative examples are shown in the following tables:
TABLE 1 Material formulations (wt.%) for examples 1-6 and comparative examples 1-3
As can be seen from the comparison between the comparative examples 1-2 and the examples 1-6, the formulation with the addition of the cooling masterbatch can greatly improve the creep resistance because the slight crosslinking of the molecular chain is promoted, and the slippage of the molecular chain after being stressed is reduced. The influence on other properties is comprehensively considered, and the addition amount of 1 percent is most practical.

Claims (5)

1. A creep-resistant polypropylene composite characterized by: the material consists of the following raw materials in percentage by weight: 73.5 percent of copolymerized propylene; 81505% of a toughening agent; 20% of talcum powder; 1% of cooling master batch; 10100.1 percent; 1680.1 percent; 0.3 percent of DSTP; the cooling master batch is a polypropylene carrier cooling master batch with the content of di-tert-butyl peroxide of 1%.
2. The creep-resistant polypropylene composite of claim 1, wherein: the copolymerized propylene has the melt flow rate of 0.5-60g/10min, and the test condition is 230 ℃ and 2.16 kg.
3. The creep-resistant polypropylene composite of claim 2, wherein: copolymerized propylene with melt flow rate of 3-40g/10min, the test condition is 230 ℃ and 2.16 kg.
4. The creep-resistant polypropylene composite of claim 1, wherein: the average particle size of the talcum powder is 1-10 mu m.
5. A process for the preparation of a creep-resistant polypropylene composite as claimed in any one of claims 1 to 4, characterized in that: the method comprises the following steps:
1) weighing the raw materials according to the weight ratio;
2) putting the raw materials into a high-speed mixer for dry mixing for 3-15 minutes, adding the mixed raw materials into a double-screw extruder, and cooling and granulating after melt extrusion; wherein the temperature in the screw cylinder is as follows: the first zone is 180-220 ℃, the second zone is 180-220 ℃, the third zone is 180-220 ℃, the fourth zone is 180-220 ℃, the head is 180-220 ℃, and the rotating speed of the double-screw extruder is 100-1000 r/min.
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CN110982167B (en) * 2019-12-06 2022-07-12 万华化学(宁波)有限公司 Creep-resistant polypropylene composite material with interpenetrating network structure and preparation method thereof
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CN112280192A (en) * 2020-10-21 2021-01-29 重庆会通科技有限公司 Polypropylene composite material with low linear expansion coefficient and preparation method thereof

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CN102532694A (en) * 2010-12-23 2012-07-04 上海日之升新技术发展有限公司 Composite material with high melt index and preparation method thereof

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CN102532694A (en) * 2010-12-23 2012-07-04 上海日之升新技术发展有限公司 Composite material with high melt index and preparation method thereof

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CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: 201703 12th Floor, Lane 1, 2855, Shanghai Qingping Highway, Zhaoxiang Town, Qingpu District, Shanghai

Patentee after: Shanghai Pret Compound Material Co., Ltd.

Address before: 200081 2nd Floor, 421 Lane, Siping Road, Hongkou District, Shanghai

Patentee before: Shanghai Pret Compound Material Co., Ltd.