A kind of polyvinyl composition of cladding metal pipe and preparation technology and purposes
The invention belongs to the polymeric composition field, specifically the present invention relates to have the polyethylene composition of heat oxygen aging resistance and resisting environmental stress and cracking, be used for the inside and outside anticorrosive coating of metallic conduit and container and extruding pipe material, sheet material with polyethylene, oxidation inhibitor and pigment prepared.
The corrosion of metal tube is one of the key factor in restriction pipeline work-ing life, pipeline corrosion protection material and Study on anticorrosion technique are paid much attention to always, polyethylene is as a kind of novel impregnating material, compare with traditional impregnating material, have excellent mechanical intensity, electrical insulation capability and easy construction property, required for using in addition, such material also should possess good environmental stress cracking resistance, high and low temperature resistance and ageing-resistant performance.The Japanese Patent spy opens clear 58-210947 and discloses a kind of polyethylene composition that is used for the low-temperature impact resistance of steel pipe corrosion-proof, and said composition comprises polyethylene and ethylene-alpha-olefin copolymer.It is to adopt density greater than 0.950g/cm
3, melt flow rate (MFR) (2.16kg counterweight) is polyethylene (A) 30~60 weight parts of (5~2000) g/10min, with density be (0.890~0.940) g/cm
3, melt flow rate (MFR) (2.16kg counterweight) is that ethylene-alpha-olefin copolymer (B) 40~70 weight parts of (0.005~0.1) g/10min mix, and adds oxidation inhibitor, UV light absorber, stablizer composition.This composition has good low-temperature resistance impact property and stress crack resistance performance, but this invention and fail to solve the heat oxygen aging resistance problem of material.
The object of the present invention is to provide a kind of both had good physical mechanical property, low-temperature impact-resistant performance, stress crack resistance performance, have the polyethylene composition of good heatproof air aging performance again concurrently.
The present invention also aims to provide the preparation technology and the purposes of the present composition.
The consisting of of composition provided by the invention (weight): ethene polymers A density (0.930~0.949) g/cm
3, 70~95 parts of melt flow rate (MFR) (2.16kg counterweight) (0.05~1.0) g/10min, polyethylene B density (0.890~0.930) g/cm
3, 5~30 parts of melt flow rate (MFR) (2.16kg counterweight) (1.0~10.0) g/10min, 0.1~1.0 part in oxidation inhibitor, 0~3.0 part of pigment.Preferably a kind of ethylene-alpha-olefin copolymer of ethene polymers A, its density optimum range are (0.935~0.945) g/cm
3Melt flow rate (MFR) preferred aspect scope (2.16kg counterweight) is (0.1~0.5) g/10min, polyethylene B is selected from a kind of in low density or the linear low density polyethylene, the purpose of adding this component mainly is to make things convenient for preparation of compositions, because can adding to earlier, pigment, oxidation inhibitor makes concentrated masterbatch among the polyethylene B, so just can guarantee that low dose of pigment and oxidation inhibitor are evenly distributed in composition, simultaneously, add the moulding processability that polyethylene B has also improved composition.The density optimum range of polyethylene B is (0.900~0.920) g/cm
3, the melt flow rate (MFR) optimum range is (2.16kg counterweight) (2.0~5.0) g/10min.Oxidation inhibitor can only contain oxidation inhibitor A, also can be formed antioxidant systems or be formed antioxidant systems by oxidation inhibitor A, oxidation inhibitor B and oxidation inhibitor C by oxidation inhibitor A and oxidation inhibitor B.Oxidation inhibitor A is an amine antioxidants, oxidation inhibitor B and oxidation inhibitor C are selected from a kind of in thioesters kind antioxidant, phenolic antioxidant, the phosphite ester kind antioxidant respectively, when forming antioxidant systems by oxidation inhibitor A and oxidation inhibitor B, its weight ratio is A: B=(1~5): 1.When forming antioxidant systems by oxidation inhibitor A, oxidation inhibitor B and oxidation inhibitor C, its weight ratio is A: B: C=(1~10): (1~5): 1.Oxidation inhibitor A preferably has
Structure to aniline type oxidation inhibitor, wherein R, R ' are respectively alkyl or phenyl.This antioxidant systems has good antioxygen efficient, is particularly suitable for dark material, especially black material.The oxidation inhibitor consumption is 0.1~1.0 part in composition, and the too low heatproof air aging performance that can't guarantee composition has too highly not only increased cost, and the heatproof air aging performance of composition descends on the contrary.The present invention does not add pigment also can reach the invention effect, but the photostabilization of composition is poor, and the pigment optimization among the present invention is a carbon black.
Preparation of compositions technology provided by the invention is " two-step approach " technology, at first pigment, oxidation inhibitor are mixed with polyethylene B, through the mixing masterbatch that is kneaded into of closed plastics processing mill, two roll plastic mixing mill and screw extrusion press, then masterbatch and ethene polymers A are mixed with composition.
Possess good physical and mechanical properties, low-temperature impact-resistant performance and stress crack resistance performance, the adding of composite antioxidant system, improved the heatproof air aging performance of composition significantly, adopt " two-step approach " prepared composition, can guarantee various component uniform distribution and dispersion in the composition, improve composition properties stability and reliability, so composition possesses excellent comprehensive performances.
Polyethylene composition provided by the invention is used to prepare the external anti-corrosion layer of metallic conduit, container and corrosion-proof lining layer and extruding pipe material, sheet material.
Following examples illustrate effect of the present invention, and the embodiment performance measurement the results are shown in Table 1.
Embodiment 1:
Ethene polymers A density 0.945g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.15g/10min:85 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:15 part, 0.2 part of oxidation inhibitor N.N '-two (1-ethyl-3-methyl amyl) Ursol D.
Embodiment 2:
Ethene polymers A density 0.945g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.15g/10min:85 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:15 part, 0.3 part of oxidation inhibitor N.N '-two (1-ethyl-3-methyl amyl) Ursol D.2.0 parts of carbon blacks.
Embodiment 3:
Ethene polymers A density 0.945g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.15g/10min:85 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:15 part, 0.3 part of oxidation inhibitor N.N '-two (1-ethyl-3-methyl amyl) Ursol D.0.1 part of oxidation inhibitor triphenyl phosphite, 2.0 parts of carbon blacks.
Embodiment 4
Ethene polymers A density 0.940g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.15g/10min:90 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:10 part, 0.2 part of oxidation inhibitor N.N '-two (1-ethyl-3-methyl amyl) Ursol D.0.1 part of oxidation inhibitor Tyox B, 2.0 parts of carbon blacks.
Embodiment 5:
Ethene polymers A density 0.935g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.10g/10min:80 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:20 part, 0.3 part of oxidation inhibitor N.N '-2-dimethyl-p-phenylenediamine, 0.1 part of oxidation inhibitor triphenyl phosphite, 0.1 part of oxidation inhibitor four (3-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid) pentaerythritol ester, 2.0 parts of carbon blacks.
Embodiment 6:
Ethene polymers A density 0.935g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 0.10g/10min:95 part, polyethylene B density 0.920g/cm
3, melt flow rate (MFR) (2.16kg counterweight) 2.5g/10min:5 part, 0.2 part of oxidation inhibitor N.N '-2-dimethyl-p-phenylenediamine, 0.1 part of oxidation inhibitor triphenyl phosphite, 0.1 part of oxidation inhibitor Tyox B, 2.0 parts of carbon blacks.
Table 1 embodiment The performance test results
Project | Testing method | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 |
Density (g/cm
3)
| ASTM D1505 | 0.940 | 0.950 | 0.947 | 0.947 | 0.941 | 0.942 |
Melt flow rate (MFR) (21.6kg) (g/10min) | ASTM D1238 | 0.20 | 0.20 | 0.18 | 0.17 | 0.25 | 0.12 |
Tensile strength (MPa) | ASTM D638 | 31.0 | 30.8 | 30.9 | 29.7 | 32.2 | 31.8 |
Elongation at break (%) | ASTM D638 | 850 | 950 | 870 | 900 | 880 | 910 |
Resisting environmental stress and cracking (h) | ASTM D1693 | >1000 | >1000 | >1000 | >1000 | >1000 | >1000 |
The impact embrittlement temperature (℃) | ASTM D746 | <-100 | <-100 | <-100 | <-100 | <-100 | <-100 |
The oxidation inducing temperature (℃) | ASTM D3350 | 255 | 257 | 275 | 270 | 275 | 281 |