CN105387998A - LED vehicle lamp integrated image detection equipment - Google Patents
LED vehicle lamp integrated image detection equipment Download PDFInfo
- Publication number
- CN105387998A CN105387998A CN201510688320.5A CN201510688320A CN105387998A CN 105387998 A CN105387998 A CN 105387998A CN 201510688320 A CN201510688320 A CN 201510688320A CN 105387998 A CN105387998 A CN 105387998A
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- detection
- checkout equipment
- led car
- combined imaging
- car lamp
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/0242—Testing optical properties by measuring geometrical properties or aberrations
- G01M11/0257—Testing optical properties by measuring geometrical properties or aberrations by analyzing the image formed by the object to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Geometry (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Circuit Arrangement For Electric Light Sources In General (AREA)
Abstract
The invention relates to LED vehicle lamp integrated image detection equipment, which comprises an equipment body, and is characterized in that: a detection assembly is arranged inside the equipment body, a visual detection platform is arranged on the equipment body, and a control assembly is distributed on the visual detection platform; a data output end of the control assembly is connected with a data input end of the visual detection platform; and a lighting assembly is installed on the visual detection platform, the equipment body is provided with an energy supply device, and an output end of the energy supply device is connected with power transmission ports of the detection assembly, the visual detection platform and the lighting assembly. Therefore, manual visual inspection is avoided, thereby preventing the eyes from being damaged by intensive light. Meanwhile, through the cooperation of a camera and an industrial control computer, the detection of light emitting colors, color difference, brightness, operating current and the like of an LED vehicle lamp module can be achieved, the detection efficiency is high, false detection cannot occur, and manual inspection fatigue can be avoided. Furthermore, detection parameters can be adjusted according to different products to be detected, and the LED vehicle lamp integrated image detection equipment has very high adaptability.
Description
Technical field
The present invention relates to a kind of image detection equipment, particularly relate to a kind of LED car lamp combined imaging checkout equipment.
Background technology
Making a general survey of LED car lamp module production field, in order to ensure the quality of product, needing to carry out multiple tracks Performance Detection to product in process of production, to screen out defective defective products in time.But, own feature due to LED car lamp module is made up of multiple assembly, global shape is various but with the object such as wire harness of complexity, make the finished product detection of producing back segment at present, being difficult to energy can use the equipment such as AOI, X-ray, ICT to carry out corresponding Performance Detection to single component as production leading portion, and end properties detects and splits into several detection operation by its many employing.Such as: color, brightness etc. mainly rely on human eye, electrically then mostly make some electrical measurement frocks and detect, etc.
But also bring problems, such as: LED is generally brighter, human eye is easily subject to the injury of high light, and meanwhile, human eye easily produces erroneous judgement, and efficiency is low, and easily produces fatigue, thus is missed by defective products; Multiple frock is adopted to detect the efficiency that can affect again production and processing; Moreover the increase of operation means the rising of human cost, and then have influence on cost and the competitive power of product.
Further, provide the major company of checkout equipment also to have more abroad and develop imaging monitor equipment for the color of LED and the detection of brightness.But prices hundreds thousand of easily allows a lot of small and medium size companies hang back.Moreover existing checkout equipment or too complexity, be unfavorable for that the detection for the LED in peculiar field is promoted.
There is a prior art, 201410741115.6, which provide a kind of LED visual inspection machine.Specifically, this technical scheme comprises the feeding unit driving LED semi-finished product material Tape movement; For the CCD detecting unit of LED semi-manufacture Quality Detection; After feeding unit feed direction is located at feeding unit, what cut LED semi-manufacture material strip cuts unit; For controlling the controller of above-mentioned parts collaborative work; CCD detecting unit has four, is arranged in order along feeding unit feed direction, and CCD detecting unit comprises camera, and camera is positioned at above feeding unit; Feeding unit, cut unit and camera is electrically connected with controller respectively.
The object of the actual realization of the prior art is that it has saving product, cuts the waste, and detection speed is fast, and accuracy rate, reliability are high, saves the advantages such as human cost.But cannot complete effective manpower-free to detect, what is more important, cannot provide a testing environment sealed, and still there is the defect that LED illumination can affect naked eyes.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of LED car lamp combined imaging checkout equipment, make it have more value in industry.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of LED car lamp combined imaging checkout equipment.
LED car lamp combined imaging checkout equipment of the present invention, include apparatus body, wherein: in described apparatus body, be provided with detection components, described apparatus body is provided with Visual retrieval platform, described Visual retrieval platform is distributed with manipulation component, the data output end of described detection components is connected with the data input pin of Visual retrieval platform, described Visual retrieval platform is provided with light fixture, described apparatus body is provided with energy resource supply device, the output terminal of described energy resource supply device and detection components, Visual retrieval platform, the transmission of electricity port of light fixture is connected.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described detection components includes carrying platform, and described carrying platform is provided with camera, and the data output end of described camera is connected with the data processing port of industrial computer.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described Visual retrieval platform includes equipment supporter, and described equipment supporter is equipped with fixed head, described fixed head is embedded with display device, parameter panel.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described parameter panel is electric current display panel, and described display device is LED display, or described display device is LCD display.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described manipulation component includes control knob, scram button, adjusting knob, keyboard, mouse, the control port of described control knob, scram button, adjusting knob, keyboard, mouse is connected with the control end of industrial computer.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described apparatus body includes accomodation case, described accomodation case is arranged cabinet door, is provided with shutter in described accomodation case, and described shutter is distributed with through hole.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, the top of described accomodation case is provided with view window, and described view window is distributed with film plating layer.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, be provided with some displacement adjusting parts bottom described apparatus body, described displacement adjusting part is universal wheel, and described universal wheel is provided with brake.
Further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described universal wheel is provided with height adjustment assembly, and described height adjustment assembly is adjusting knob.
Again further, above-mentioned LED car lamp combined imaging checkout equipment, wherein, described light fixture includes lamp bracket, described lamp bracket is provided with daylight lamp, or is provided with LED, or be provided with shadowless lamp.
By such scheme, the present invention at least has the following advantages:
1, manpower-free's visual inspection, avoids high light to injure eyes.
2, coordinated with industrial computer by camera, realize the detection to LED car lamp module glow color, aberration, brightness, working current etc., detection efficiency is high, there will not be flase drop, avoids manual detection tired.
3, detected parameters can adjust according to the difference of product to be detected, has extremely strong adaptability.
4, whole testing process can realize automatically, reduces human cost.
5, have view window, be convenient to realize artificial sampling observation and testing process supervision, improve Detection job.
6, be convenient to carrying, place, different production testing environment can be adapted to needs are installed.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of instructions, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of LED car lamp combined imaging checkout equipment.
In figure, the implication of each Reference numeral is as follows.
1 Visual retrieval platform 2 manipulation component
3 carrying platform 4 cameras
5 fixed head 6 display device
7 parameter panel 8 accomodation cases
9 view window 10 universal wheels
11 lamp bracket 12 daylight lamps
13 cabinet doors
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
LED car lamp combined imaging checkout equipment as shown in Figure 1, include apparatus body, its unusual part is: in order to the visual observation realizing manpower-free's naked eyes detects, be provided with detection components, apparatus body is provided with Visual retrieval platform 1 in apparatus body of the present invention.Meanwhile, consider manually-operated convenience, Visual retrieval platform 1 is distributed with manipulation component 2, the data output end of detection components is connected with the data input pin of Visual retrieval platform 1.Certainly, the illumination needs during considering routine use, convenient operation person observes various parameter in time, and Visual retrieval platform 1 is provided with light fixture.Specifically, consider the facility of producing and installing, this light fixture includes lamp bracket 11, lamp bracket 11 is provided with daylight lamp 12, or is provided with LED, or be provided with shadowless lamp, and the current illumination of its demand fulfillment needs.
Further, consider the stable operation of each device, can give LED car lamp to be detected stable energy supply, this apparatus body is provided with energy resource supply device, and its output terminal is connected with the transmission of electricity port of detection components, Visual retrieval platform 1, light fixture simultaneously.For the ease of adapting to different needs for electricity, energy resource supply device can comprise D.C. regulated power supply, Switching Power Supply.
In conjunction with the present invention one preferably embodiment, in order to firmly place LED car lamp to be detected, the detection components of employing includes carrying platform 3.Meanwhile, in order to effectively gather the operational data of LED car lamp, and avoid naked eyes to look at straight, carrying platform 3 is provided with camera 4, the data output end of this camera 4 is connected with the data processing port of industrial computer.Certainly, considering that LED car lamp kind to be detected is each different, in order to improve measuring accuracy, realizing the adjustment of multi-angle, link position adjusting part on camera 4, the height and the horizontal shift that meet camera 4 adjust.
Further, in order to the convenience of lifting operation, Visual retrieval platform 1 of the present invention includes equipment supporter, and equipment supporter is equipped with fixed head 5, it is embedded with display device 6, parameter panel 7, constitutes the layout of integrated form.Like this, both met the display needs of data, picture, and taken into account again parameter simultaneously and regulated and read.Specifically, the parameter panel 7 adopted is electric current display panel.Further, consider the difference of operation environment and the demand difference of display degree of accuracy, display device 6 is LED display.Certainly, can also LCD display.
In conjunction with practical operation, consider in actual testing process the regulation and control that can relate to many group parameters, in order to simplify non-essential detection as far as possible, improve the property convenient for control in detecting, manipulation component 2 of the present invention includes control knob, scram button, keyboard, mouse, adjusting knob simultaneously.Meanwhile, in order to the overall control treatment meeting industrial computer is convenient, the control port of each button is connected with the control end of industrial computer.Like this, can, from realizing the collection controlling feedback and control data to the full extent, be convenient to form test log.
Again further, in order to avoid the interference of external surround lighting, apparatus body of the present invention includes accomodation case 8, accomodation case 8 arranges cabinet door 13, has been convenient to closed test.Meanwhile, the test of many parts or carry out light path distributed controll, is provided with shutter in accomodation case 8.Further, this shutter is distributed with through hole, is convenient to being routed through when assembling, can not the unnecessary interference of output.Moreover in order under the prerequisite not stimulating naked eyes, convenient operation personal observations, is provided with view window 9 at the top of accomodation case 8, and view window 9 is distributed with film plating layer.Like this, LED car lamp light to be detected can not be allowed directly to stimulate naked eyes.
Meanwhile, the facility that equipment of considering is carried, is provided with some displacement adjusting parts bottom apparatus body.Specifically, this displacement adjusting part is universal wheel 10, and universal wheel 10 is provided with brake.Like this, once after being in place, can avoid occurring second displacement by braking locking.Certainly, consider that actual placement ground may be non-level, in order to ensure that overall placement is steady, the height adjustment assembly that adjusting knob is formed can be provided with on universal wheel 10, realize the levelling of surface level.
Actual service condition of the present invention is as follows: first, first measure the parameter such as glow color, brightness, working current of qualified LED car lamp module (being called for short: standard component), binding isotherm calculated value again, sets an error range, and is standard by this range set.Then, by the parameter such as glow color, brightness, working current of system measurement LED car lamp module to be measured (being called for short: to be measured), and show on display and reometer.Afterwards, the standard of the parameters such as the glow color of to be measured, brightness, working current and earlier set is compared, to determine OK or NG of product to be tested.If OK, carry out the detection of next group product to be tested.If NG, take out NG product, by system reset, then carry out next group test.Certainly, in order to realize the abnormality alarming of visualize, after there is NG, the present invention can carry out sound alarm, is glimmered simultaneously warn by warning lamp.
Also can be found out by reference to the accompanying drawings by above-mentioned character express, after adopting the present invention, gather around and have the following advantages:
1, manpower-free's visual inspection, avoids high light to injure eyes.
2, coordinated with industrial computer by camera, realize the detection to LED car lamp module glow color, aberration, brightness, working current etc., detection efficiency is high, there will not be flase drop, avoids manual detection tired.
3, detected parameters can adjust according to the difference of product to be detected, has extremely strong adaptability.
4, whole testing process can realize automatically, reduces human cost.
5, have view window, be convenient to realize artificial sampling observation and testing process supervision, improve Detection job.
6, be convenient to carrying, place, different production testing environment can be adapted to needs are installed.
7, for the cooperation of different mould, carrier, different classes of LED car lamp can be realized and detects, without the need to carrying out the independent design of cubing for each LED car lamp, save testing cost, improve overall versatility.
The above is only the preferred embodiment of the present invention; be not limited to the present invention; should be understood that; for those skilled in the art; under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (10)
1.LED car light combined imaging checkout equipment, include apparatus body, it is characterized in that: in described apparatus body, be provided with detection components, described apparatus body is provided with Visual retrieval platform (1), described Visual retrieval platform (1) is distributed with manipulation component (2), the data output end of described detection components is connected with the data input pin of Visual retrieval platform (1), described Visual retrieval platform (1) is provided with light fixture, described apparatus body is provided with energy resource supply device, the output terminal of described energy resource supply device and detection components, Visual retrieval platform (1), the transmission of electricity port of light fixture is connected.
2. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: described detection components includes carrying platform (3), described carrying platform (3) is provided with camera (4), the data output end of described camera (4) is connected with the data processing port of industrial computer.
3. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: described Visual retrieval platform (1) includes equipment supporter, described equipment supporter is equipped with fixed head (5), described fixed head (5) is embedded with display device (6), parameter panel (7).
4. LED car lamp combined imaging checkout equipment according to claim 3, it is characterized in that: described parameter panel (7) is electric current display panel, described display device (6) is LED display, or described display device (6) is LCD display.
5. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: described manipulation component (2) includes control knob, scram button, adjusting knob, keyboard, mouse, the control port of described control knob, scram button, adjusting knob, keyboard, mouse is connected with the control end of industrial computer.
6. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: described apparatus body includes accomodation case (8), described accomodation case (8) is arranged cabinet door (13), described accomodation case is provided with shutter in (8), and described shutter is distributed with through hole.
7. LED car lamp combined imaging checkout equipment according to claim 6, is characterized in that: the top of described accomodation case (8) is provided with view window (9), and (9) are distributed with film plating layer to described view window.
8. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: bottom described apparatus body, be provided with some displacement adjusting parts, described displacement adjusting part is universal wheel (10), and (10) are provided with brake to described universal wheel.
9. LED car lamp combined imaging checkout equipment according to claim 8, is characterized in that: described universal wheel (10) is provided with height adjustment assembly, and described height adjustment assembly is adjusting knob.
10. LED car lamp combined imaging checkout equipment according to claim 1, it is characterized in that: described light fixture includes lamp bracket (11), described lamp bracket (11) is provided with daylight lamp (12), or LED is installed, or shadowless lamp is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510688320.5A CN105387998A (en) | 2015-10-22 | 2015-10-22 | LED vehicle lamp integrated image detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510688320.5A CN105387998A (en) | 2015-10-22 | 2015-10-22 | LED vehicle lamp integrated image detection equipment |
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| Publication Number | Publication Date |
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| CN105387998A true CN105387998A (en) | 2016-03-09 |
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| CN201510688320.5A Pending CN105387998A (en) | 2015-10-22 | 2015-10-22 | LED vehicle lamp integrated image detection equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105953731A (en) * | 2016-07-21 | 2016-09-21 | 温州市力航汽车标准件厂 | Nut image detection device |
| CN106950036A (en) * | 2017-02-28 | 2017-07-14 | 浙江工业大学 | A kind of dish-style Stirling Salar light-gathering quality determining methods |
| CN108333535A (en) * | 2018-04-04 | 2018-07-27 | 湖州旭源电气科技有限公司 | A kind of device for testing service life of vehicle components |
| CN110988573A (en) * | 2019-12-27 | 2020-04-10 | 无锡市沃乐思科技有限公司 | Wireless charging test bench frame for electric automobile |
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| CN202903987U (en) * | 2012-10-24 | 2013-04-24 | 周家广 | Novel LED car light detection station |
| CN205192729U (en) * | 2015-10-22 | 2016-04-27 | 苏州耀腾光电有限公司 | Synthesize image check out test set suitable for LED car light |
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2015
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Patent Citations (5)
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| JP2006142853A (en) * | 2004-11-16 | 2006-06-08 | Matsu Shou:Kk | Illumination function reduction detection device |
| CN101093246A (en) * | 2006-06-22 | 2007-12-26 | 上海理工大学 | Intellectualized online system for testing illuminating quality of headlight of an automobile built from LED |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105953731A (en) * | 2016-07-21 | 2016-09-21 | 温州市力航汽车标准件厂 | Nut image detection device |
| CN106950036A (en) * | 2017-02-28 | 2017-07-14 | 浙江工业大学 | A kind of dish-style Stirling Salar light-gathering quality determining methods |
| CN106950036B (en) * | 2017-02-28 | 2019-05-31 | 浙江工业大学 | A kind of dish-style Stirling Salar light-gathering quality determining method |
| CN108333535A (en) * | 2018-04-04 | 2018-07-27 | 湖州旭源电气科技有限公司 | A kind of device for testing service life of vehicle components |
| CN110988573A (en) * | 2019-12-27 | 2020-04-10 | 无锡市沃乐思科技有限公司 | Wireless charging test bench frame for electric automobile |
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Application publication date: 20160309 |