CN105386235A - Textile internally provided with ultra-thin cotton quilt and preparation method - Google Patents
Textile internally provided with ultra-thin cotton quilt and preparation method Download PDFInfo
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- CN105386235A CN105386235A CN201510667313.7A CN201510667313A CN105386235A CN 105386235 A CN105386235 A CN 105386235A CN 201510667313 A CN201510667313 A CN 201510667313A CN 105386235 A CN105386235 A CN 105386235A
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 124
- 239000004753 textile Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title abstract description 16
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 238000005516 engineering process Methods 0.000 claims abstract description 8
- 230000018044 dehydration Effects 0.000 claims abstract description 6
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 25
- 238000005096 rolling process Methods 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000004898 kneading Methods 0.000 abstract 4
- 238000007493 shaping process Methods 0.000 abstract 2
- 238000009960 carding Methods 0.000 abstract 1
- 238000009958 sewing Methods 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 241000288673 Chiroptera Species 0.000 description 1
- 206010014357 Electric shock Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G35/00—Treatment of oakum
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the field of cotton product production, and particularly discloses a textile internally provided with ultra-thin cotton quilt and a preparation method of the textile. The textile comprises upper fabric and lower fabric, the ultra-thin cotton quilt is filled into the portion between the upper fabric and the lower fabric, the content of ginned cotton in the ultra-thin cotton quilt is 100 percent, the length of the ultra-thin cotton quilt ranges from 3 m to 6 m, the thickness ranges from 0.7 cm to 2.6 cm, and the unit area weight ranges from 0.15 kg/m<2> to 0.45 kg/m<2>. The preparation method of the textile comprises the steps of dehydration, cotton ginning, opening and scutching, impurity removing, carding, coiling, cotton kneading and shaping and fabric sewing, wherein in the cotton kneading and shaping process, the distance between a connecting shaft on a kneading plate of a cotton kneading machine and the central axis of a rotational motion shaft needs to be maintained to range from 10 mm to 15 mm. According to the textile internally provided with the ultra-thin cotton quilt and the preparation method of the textile, the processing technology is simple, the production efficiency is high, the prepared textile is thin in thickness, light in unit area weight, and the preparation method can be suitable for warmth-keeping products such as winter clothes and blankets.
Description
Technical field
The present invention relates to cotton products production field, specifically disclose textiles of a kind of built-in ultra-thin bat and preparation method thereof.
Background technology
In prior art, at emphasis winter dress dress ornament light, attractive in appearance and often tended to gentlier by the built-in filler of the textiless such as blanket, thinner eider down and chemical fibre cotton, but for a long time, the price of eider down usually all costly, not easily accepted by the public, although the price of chemistry cotton is cheap, but because the gas permeability of self is poor, long-term dress easily causes human body rheumatism afterwards, in addition, in the industrial production, the dress ornament anti-static effect of built-in chemistry cotton is also poor, there is electric leakage risk for some special industries (as power industry) staff.
Bat has good warmth retention property and gas permeability, and low price, but owing to being subject to the restriction of existing equipment and technique, current finished product bat often " thicker ", in general, in most cases bat is all used to prepare cotton-wadded quilt, the bedding such as cotton pad, although Vehicles Collected from Market also there are the clothing goods of some built-in bats, velveteen to be cut into tiny cotton block and to carry out filling often by artificial and make by its production method, in process of production, very easily occur filling uneven phenomenon, even there are substandard products, this kind of method production efficiency is low simultaneously, production cost is also higher, be difficult to carry out mass industrialized production.
In addition, in traditional bat production technology, current production firm is all generally the bat specification (weight) customized according to client, choose the gined cotton of constant weight, place and carry out being processed into velveteen in cotton fluffer, by cotton rolling tube, velveteen is rolled up to becoming elementary base to roll up again, the girth of this cotton rolling tube is identical with width specifications with customization bat length with length, when being machined to finished product bat, need elementary base volume therefrom to cut off, then tile to rubbing in cotton machine and carry out rubbing pressure processing, for this reason, when customizing the bat of different size, inefficiency, shortage flexibility.
Rub in pressure processing rubbing cotton machine, in prior art, rub cotton machine and can rub pressure and process the weight of finished product bat unit are that obtains generally at 0.5kg/m
2above, when finished product bat unit are is lower than this weight, because tradition rubs the restriction (eccentric throw is comparatively large, generally at 30-35mm) of cotton machine self structure, causes bat rubbing the phenomenon pressing through and easily occur " agglomerating " in journey, being difficult to meet Production requirement.In addition, to rub cotton mach bat thicker due to existing, and the time that elementary base volume is machined to finished product bat is often wanted tens minutes, and production efficiency is also lower.
Summary of the invention
In order to solve institute's problems faced in background technology, the invention provides and a kind ofly be applicable to textiles of the built-in ultra-thin bat of suitability for industrialized production and preparation method thereof.
Concrete scheme of the present invention is: a kind of textiles of built-in ultra-thin bat, there are upper and lower two shell fabrics, fabric central filler has ultra-thin bat, it is characterized in that: the gined cotton content of described ultra-thin bat is 100%, thickness is 0.7cm-2.6cm, bat length is 3m-6m, and the weight of bat unit are is 0.15kg/m
2-0.45kg/m
2.
2. prepare the method for ultra-thin bat in the textiles of a kind of built-in ultra-thin bat as claimed in claim 1, its step comprises:
The first step: dehydration, cotton ginning
Medium staple cotton is dried to moisture below 12%, then by conventional cotton ginning technique, produces gined cotton;
Second step: shredding, removal of impurities, combing, rolling
Utilized by the gined cotton that first step machining obtains cotton fluffer bat production technology conveniently to carry out shredding, removal of impurities, combing, and make elementary base volume by cotton rolling tube;
3rd step: rub cotton sizing
Elementary base volume second step processing obtained is spread out, and passes through the superposition of 1 layer-3 layers, and formation length is 3m-6m, weight per unit area is 0.15kg/m
2-0.45kg/m
2elementary bat, then utilize and rub cotton machine and carry out two-sidedly rubbing pressure to elementary bat, its process is:
First elementary bat is laid in and rubs on plate under rubbing cotton machine, start lifting motor and control belt speed, hoisting belts is utilized to keep rubbing plate uniform descent between 10cm/s-30cm/s, under the effect of extension spring, until hoisting belts is just in relaxed state, makes to rub plate and be naturally positioned over down and rub on plate;
Then mair motor is started, the running speed of maintenance being rubbed plate is 120 circles/min, eccentric throw is the operating condition of 10mm-15mm, to bat often one side rub pressure 20s-60s, finally obtain that length is 3m-6m, thickness is 0.7cm-2.6cm, weight per unit area is 0.15kg/m
2-0.45kg/m
2finished product bat;
4th step: fabric is made
Fabric is paved and rubs the upper and lower surface of the finished product bat of cotton sizing in the 3rd step, make the textiles obtaining built-in ultra-thin bat.
In the preparation method of the textiles of a kind of built-in ultra-thin bat of the present invention, described cotton fluffer has pedestal, work running roller is installed above pedestal, the cotton place of entering being positioned at working roller side above pedestal is provided with feed arrangement, it is characterized in that: the cotton place that goes out being positioned at working roller opposite side above pedestal is provided with a rotating belt, rotating belt is placed a steel pipe, steel pipe is also set with a cotton rolling tube, the length of described cotton rolling tube is 1.6m, and diameter is 11cm.
In the preparation method of the textiles of a kind of built-in ultra-thin bat of the present invention, described cotton machine of rubbing has support, above support, lifting power set are installed, internal stent is provided with hoisting belts, on rub plate, under rub plate and mair motor, one end of described hoisting belts is connected with lifting power set, the other end with on rub plate and be connected, rub plate center on described and one connecting axle is installed, connecting axle upper end is connected with a rotary motion axle, rotary motion axle is connected with mair motor by belt, rub plate under described to be fixedly mounted on internal stent and to be positioned at the below of rubbing plate, the side relative with rotary motion axle lower end, described connecting axle upper end all has " L " type interface, connecting axle and rotary motion axle are mated up and down by " L " type interface, and be fixedly connected with nut by upper and lower about two relative screw rods, distance between connecting axle and rotary motion axle central axis is 10mm-15mm, the lower end of described connecting axle is welded on the center of rubbing plate, the upper end of described rotary motion axle is connected with mair motor by driving belt.
The advantage that the present invention has is:
1, using the built-in fill insulant material of bat as textiles, have good warming effect, bat is as a kind of natural material, and long-term dress also can not have side effects to the health of people, and bat production cost is low simultaneously, low price, easily accept by the public;
2, based on the textiles of a kind of built-in ultra-thin bat of the present invention, directly prepare the article such as winter dress dress ornament, cotton blanket by the mode of industrialization cutting, replace traditional artificial fill method, while improve production efficiency, fairly large suitability for industrialized production can be realized, increase economic benefit;
3, gined cotton content of the present invention is 100%, has good anti-static effect, utilizes the dress ornament that the present invention makes, and effectively can reduce the electric shock risk during special industry person works such as power department personnel, soldier, power plant workman;
4, in the process of the ultra-thin bat of processing, rotating belt and steel pipe is utilized to replace the cotton rolling tube that traditional cotton fluffer customizes, break away from the restriction of traditional cotton rolling tube to elementary base volume length, can voluntarily according to need of production, prepare the elementary base volume of different length flexibly, improve the adaptability of product;
5, in the process of the ultra-thin bat of processing, utilize and rub cotton machine and process ultra-thin bat in the present invention, it is the 1/3-1/2 of tradition " thicker " bat that its machining takes time, and substantially increases production efficiency.
Accompanying drawing explanation
Fig. 1 is cotton fluffer schematic diagram in the present invention;
Fig. 2 rubs cotton machine schematic diagram in the present invention;
Fig. 3 rubs cotton machine A place partial enlarged drawing in the present invention;
Fig. 4 rubs cotton machine A place B-B face sectional view in the present invention.
In figure: 1-pedestal, 2-work running roller A, 3-work running roller B, 4-shifts running roller, 5-enters cotton place, 6-feed arrangement, 7-goes out cotton place, 8-rotating belt, 9-steel pipe, 10-cotton rolling tube, 11-cotton roller is taken turns, 12-drive motors A, 13-drive motors B, 14-support, 15-hoisting belts, 16-rubs plate, plate is rubbed under 17-, 18-mair motor, 19-fixed head, 20-connecting axle, 21-rotary motion axle, 22-driving belt, 23-" L " type interface, 24-screw rod, 25-nut, 26-lifting motor, 27-drive, 28-horizontal drive shaft, 29-belt pulley, 30-vertical drive shaft, 31-extension spring.
Detailed description of the invention
Embodiment 1
A textiles for built-in ultra-thin bat, have upper and lower two shell fabrics, fabric central filler has bat, and in bat, gined cotton content is 100%, and bat length is 6m, thickness is 0.7cm, the weight of unit are is 0.15kg/m
2.
Prepare the method for the textiles of a kind of built-in ultra-thin bat in the present embodiment, its step comprises:
The first step: dehydration, cotton ginning
Medium staple cotton is dried to moisture below 12%, then by conventional cotton ginning technique, produces gined cotton;
Second step: shredding, removal of impurities, combing, rolling
Utilized by the gined cotton that first step machining obtains cotton fluffer bat production technology conveniently to carry out shredding, removal of impurities, combing, and make elementary base volume by cotton rolling tube 10;
3rd step: rub cotton sizing
The elementary base obtained in step 2 volume is spread out, forms 1 layer, length is 6m, weight per unit area is 0.15kg/m
2elementary bat, then utilize and rub cotton machine and carry out two-sidedly rubbing pressure to elementary bat, its process is:
First elementary bat is laid in and rubs on plate 17 under rubbing cotton machine, start lifting motor 26 and control belt speed, hoisting belts 15 is utilized to keep rubbing plate 16 with 30cm/s uniform descent, under the effect of extension spring 31, until hoisting belts 15 is just in relaxed state, makes to rub plate 16 and be naturally positioned over down and rub on plate 17;
Then start mair motor 18, the running speed of maintenance being rubbed plate 16 is 120 circles/min, eccentric throw is the operating condition of 10mm, to bat often one side rub pressure 20s, finally obtain that length is 6m, thickness is 0.7cm, weight per unit area is 0.15kg/m
2finished product bat.
4th step: fabric is made
Fabric is paved and rubs the upper and lower surface of the finished product bat of cotton sizing in the 3rd step, make the textiles obtaining built-in ultra-thin bat.
A kind of preparation method of textiles of built-in ultra-thin bat in the present embodiment, described cotton fluffer has pedestal 1, above pedestal 1, the first from left right side is provided with work running roller A2 and work running roller B3, between work running roller A2 and work running roller B3, a transfer running roller 4 is also installed, the cotton place 5 of entering being positioned at working roller A2 side above pedestal 1 is provided with feed arrangement 6, the side being positioned at working roller B3 above pedestal 1 goes out cotton place 7 and is provided with a rotating belt 8, rotating belt 8 is placed a steel pipe 9, steel pipe 9 is also set with a cotton rolling tube 10, the length of described cotton rolling tube 10 is 1.6m, diameter is 11cm, between working roller B3 and driving belt 8, be also provided with cotton roller above pedestal 1 take turns 11, below pedestal 1 being positioned at working roll wheel A2 and work running roller B3 is also provided with drive motors A12 and drive motors B13.
The course of work of above-mentioned cotton fluffer is: the below of work running roller A2 and work running roller B3 relies on drive motors A12 and drive motors B13 to drive work respectively, gined cotton enters work running roller A2 from the feed arrangement 6 entering cotton 5, carry out time processing, gined cotton complete for time processing is transferred to work running roller B3 by transfer running roller 4, carry out secondary operations, obtain meticulous gined cotton, meticulous gined cotton is going out the effect of cotton place 7 through cotton roller wheel 11, at the uniform velocity smooth paves on rotating belt 8, meanwhile, cotton rolling tube 10 is under the effect of steel pipe 9 self gravitation, tightly be attached to the upper surface of rotating belt 8, the running of rotating belt 8 just can drive the rotation of cotton rolling tube 10, thus by meticulous gined cotton volume to becoming elementary base to roll up.
The preparation method of the textiles of a kind of built-in ultra-thin bat in the present embodiment, described cotton machine of rubbing has support 14, above support 14, lifting power set are installed, support 14 inside is provided with hoisting belts 15, on rub plate 16, under rub plate 17 and mair motor 18, one end of described hoisting belts 15 is connected with lifting power set, the other end with on rub plate 16 and be connected, rub plate 16 center on described, by a fixed head 19, a connecting axle 20 is installed, connecting axle 20 upper end is connected with a rotary motion axle 21, rotary motion axle 21 utilizes driving belt 22 to be connected with mair motor 18 by a vertical drive shaft 30, rub plate 17 under described to be fixedly mounted on support 14 inside and to be positioned at the below of rubbing plate 16, the side relative with rotary motion axle 21 lower end, connecting axle 20 upper end all has " L " type interface 23, connecting axle 20 and rotary motion axle 21 are mated by " L " type interface about 23, and be fixedly connected with nut 25 by upper and lower about two relative screw rods 24, distance between connecting axle 20 and rotary motion axle 21 central axis is 10mm, the lower end of described connecting axle 20 is welded on the center of rubbing plate 16, above rubs between plate 16 with support 14 and is connected by extension spring 31, in the present embodiment, the lifting power set rubbed in cotton machine comprise lifting motor 26, drive 27 and horizontal drive shaft 28, belt transmission is passed through between lifting motor 26 and drive 27, gear drive is passed through between drive 27 and horizontal drive shaft 28, horizontal drive shaft 28 is provided with belt pulley 29, hoisting belts 15 is connected with horizontal drive shaft 28 by belt pulley 29.
The above-mentioned course of work of rubbing cotton machine is: utilize lifting motor 26 to drive the belt pulley 29 on horizontal drive shaft 28 to rotate by drive 27, thus to hoisting belts 15 receive around, realization is rubbed the lifting of plate 16, now, by process the elementary base that obtains twist in evenly pave under rub on plate 17, adjustment lifting motor 26 reverses, and makes to rub plate 16 uniform descent, and the processing technology of rubbing cotton sizing according to the 3rd step in the ultra-thin bat method of over-long specification a kind of in the present embodiment obtains finished product bat.
Embodiment 2
A textiles for built-in ultra-thin bat, have upper and lower two shell fabrics, fabric central filler has ultra-thin bat, and in ultra-thin bat, gined cotton content is 100%, and bat length is 4.5m, thickness is 1.5cm, the weight of unit are is 0.3kg/m
2.
Prepare the method for the textiles of a kind of built-in ultra-thin bat in the present embodiment, its step comprises:
The first step: dehydration, cotton ginning
Step is identical with embodiment 1;
Second step: shredding, removal of impurities, combing, rolling
Step is identical with embodiment 1;
3rd step: rub cotton sizing
Step 2 is obtained elementary base volume to spread out, and stackedly to add by 2, formation length is 4.5m, weight per unit area is 0.3kg/m
2elementary bat, then utilize and rub cotton machine and carry out two-sidedly rubbing pressure to elementary bat, its process is:
First elementary bat is laid in and rubs on plate 17 under rubbing cotton machine, start lifting motor 26 and control belt speed, hoisting belts 15 is utilized to keep rubbing plate 16 with 20cm/s uniform descent, under the effect of extension spring 31, until hoisting belts 15 is just in relaxed state, makes to rub plate 16 and be naturally positioned over down and rub on plate 17;
Then start mair motor 18, the running speed of maintenance being rubbed plate 16 is 120 circles/min, eccentric throw is the operating condition of 12mm, to bat often one side rub pressure 40s, finally obtain that length is 4.5m, thickness is 1.5cm, weight per unit area is 0.3kg/m
2finished product bat.
4th step: fabric is made
Step is identical with embodiment 1.
A kind of preparation method of textiles of built-in ultra-thin bat in the present embodiment, structure and the course of work of described cotton fluffer are in the same manner as in Example 1.
A kind of preparation method of textiles of built-in ultra-thin bat in the present embodiment, described in the distance of rubbing between the connecting axle 20 of cotton machine and rotary motion axle 21 central axis be 12mm, other structures and the course of work in the same manner as in Example 1.
Embodiment 3
A textiles for built-in ultra-thin bat, have upper and lower two shell fabrics, fabric central filler has ultra-thin bat, and in ultra-thin bat, gined cotton content is 100%, and bat length is 3m, thickness is 2.6cm, the weight of unit are is 0.45kg/m
2.
Prepare the method for the textiles of a kind of built-in ultra-thin bat in the present embodiment, its step comprises:
The first step: dehydration, cotton ginning
Step is identical with embodiment 1;
Second step: shredding, removal of impurities, combing, rolling
Step is identical with embodiment 1;
3rd step: rub cotton sizing
Step 2 is obtained elementary base volume to spread out, and stackedly to add by 3, formation length is 3m, weight per unit area is 0.45kg/m
2elementary bat, then utilize and rub cotton machine and carry out two-sidedly rubbing pressure to elementary bat, its process is:
First elementary bat is laid in and rubs on plate 17 under rubbing cotton machine, start lifting motor 26 and control belt speed, hoisting belts 15 is utilized to keep rubbing plate 16 with 10cm/s uniform descent, under the effect of extension spring 31, until hoisting belts 15 is just in relaxed state, makes to rub plate 16 and be naturally positioned over down and rub on plate 17;
Then start mair motor 18, the running speed of maintenance being rubbed plate 16 is 120 circles/min, eccentric throw is the operating condition of 15mm, to bat often one side rub pressure 60s, finally obtain that length is 3m, thickness is 2.6cm, weight per unit area is 0.45kg/m
2finished product bat.
4th step: fabric is made
Step is identical with embodiment 1.
A kind of preparation method of textiles of built-in ultra-thin bat in the present embodiment, structure and the course of work of described cotton fluffer are in the same manner as in Example 1.
A kind of preparation method of textiles of built-in ultra-thin bat in the present embodiment, described in the distance of rubbing between the connecting axle 20 of cotton machine and rotary motion axle 21 central axis be 15mm, other structures and the course of work in the same manner as in Example 1.
Produce the textiles of the built-in ultra-thin bat obtained according to processing step in embodiment 1-embodiment 3, made by cutting, winter dress dress ornament can be processed into, by warm-keeping products such as blankets.
Claims (4)
1. a textiles for built-in ultra-thin bat, have upper and lower two shell fabrics, fabric central filler has bat, it is characterized in that: the gined cotton content of described bat is 100%, bat length is 3m-6m, and the thickness of bat is 0.7cm-2.6cm, and the weight of unit are is 0.15kg/m
2-0.45kg/m
2.
2. prepare the method for a kind of built-in ultra-thin bat textiles as claimed in claim 1, its step comprises:
The first step: dehydration, cotton ginning
Medium staple cotton is dried to moisture below 12%, then by conventional cotton ginning technique, produces gined cotton;
Second step: shredding, removal of impurities, combing, rolling
Utilized by the gined cotton that first step machining obtains cotton fluffer bat production technology conveniently to carry out shredding, removal of impurities, combing, and make elementary base volume by cotton rolling tube;
3rd step: rub cotton sizing
Elementary base volume second step processing obtained is spread out, and passes through the superposition of 1 layer-3 layers, and formation length is 3m-6m, weight per unit area is 0.15kg/m
2-0.45kg/m
2elementary bat, then utilize and rub cotton machine and carry out two-sidedly rubbing pressure to elementary bat, its process is:
First elementary bat is laid in and rubs on plate under rubbing cotton machine, start lifting motor and control belt speed, hoisting belts is utilized to keep rubbing plate uniform descent between 10cm/s-30cm/s, under the effect of extension spring, until hoisting belts is just in relaxed state, makes to rub plate and be naturally positioned over down and rub on plate;
Then mair motor is started, the running speed of maintenance being rubbed plate is 120 circles/min, eccentric throw is the operating condition of 10mm-15mm, to bat often one side rub pressure 20s-60s, finally obtain that length is 3m-6m, thickness is 0.7cm-2.6cm, weight per unit area is 0.15kg/m
2-0.45kg/m
2finished product bat;
4th step: fabric is made
Fabric is paved and rubs the upper and lower surface of the finished product bat of cotton sizing in the 3rd step, make the textiles obtaining built-in ultra-thin bat.
3. method according to claim 2, it is characterized in that: described cotton fluffer has pedestal, work running roller is installed above pedestal, the cotton place of entering being positioned at working roller side above pedestal is provided with feed arrangement, it is characterized in that: the cotton place that goes out being positioned at working roller opposite side above pedestal is provided with a rotating belt, rotating belt is placed a steel pipe, steel pipe is also set with a cotton rolling tube, the length of described cotton rolling tube is 1.8m, and diameter is 11cm.
4. method according to claim 2, it is characterized in that: described in rub cotton machine there is support, above support, lifting power set are installed, internal stent is provided with hoisting belts, on rub plate, under rub plate and mair motor, one end of described hoisting belts is connected with lifting power set, the other end with on rub plate and be connected, rub plate center on described and one connecting axle is installed, connecting axle upper end is connected with a rotary motion axle, rotary motion axle is connected with mair motor by belt, rub plate under described to be fixedly mounted on internal stent and to be positioned at the below of rubbing plate, the side relative with rotary motion axle lower end, described connecting axle upper end all has " L " type interface, connecting axle and rotary motion axle are mated up and down by " L " type interface, and be fixedly connected with nut by upper and lower about two relative screw rods, distance between connecting axle and rotary motion axle central axis is 10mm-15mm, the lower end of described connecting axle is welded on the center of rubbing plate, the upper end of described rotary motion axle is connected with mair motor by driving belt.
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| CN201510667313.7A CN105386235B (en) | 2015-10-16 | 2015-10-16 | A kind of textile and preparation method of built-in ultra-thin bat |
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| CN105386235B CN105386235B (en) | 2017-11-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105996620A (en) * | 2016-06-25 | 2016-10-12 | 潘治平 | Silk quilt making method |
| CN109695095A (en) * | 2019-02-15 | 2019-04-30 | 安徽寿县银丰棉业有限责任公司 | A kind of hot melt cotton-wadded quilt production technology |
| CN110127587A (en) * | 2019-05-20 | 2019-08-16 | 张友谊 | The hollow quilt of pure cotton basis and its processing technology |
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| CN109695095A (en) * | 2019-02-15 | 2019-04-30 | 安徽寿县银丰棉业有限责任公司 | A kind of hot melt cotton-wadded quilt production technology |
| CN110127587A (en) * | 2019-05-20 | 2019-08-16 | 张友谊 | The hollow quilt of pure cotton basis and its processing technology |
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