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CN105293139B - 90 ° of cord severing production line devices for taking-ups - Google Patents

90 ° of cord severing production line devices for taking-ups Download PDF

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Publication number
CN105293139B
CN105293139B CN201410285801.7A CN201410285801A CN105293139B CN 105293139 B CN105293139 B CN 105293139B CN 201410285801 A CN201410285801 A CN 201410285801A CN 105293139 B CN105293139 B CN 105293139B
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shield
cloth
lifting
frame
roller
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CN105293139A (en
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王善梅
于明进
杨清夏
王元康
蔡树阳
林国民
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Mesnac Co Ltd
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Mesnac Co Ltd
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Abstract

本发明提供一种90°帘布裁断生产线卷取装置,可以解决现有技术当垫布宽度、重量较大,垫布纠偏机构无法实现纠偏的问题。所述90°帘布裁断生产线卷取装置,包括机架、帘布导入装置、垫布纠偏装置和帘布卷取装置,以及与各装置配套的气动控制系统和电器控制系统,垫布纠偏装置包括纠偏检测组件、垫布卷抓取机构和提升辊筒,垫布卷抓取机构包括可横向移动的纠偏底板、两个垫布卷支架、可纵向移动及升降的机械手。由于垫布卷的位置不再固定在移动台车上,可由机械手抓取到垫布卷支架上,且纠偏检测组件也设置在垫布卷支架上,通过机架上的纠偏底板带动垫布卷支架及垫布卷整体移动实现纠偏,则当胎体帘布、垫布宽度很大、重量很重时,也能实现纠偏。

The invention provides a coiling device for a 90° cord cutting production line, which can solve the problem in the prior art that when the width and weight of the pad cloth is relatively large, the deviation correction mechanism of the pad cloth cannot realize the deviation correction. The coiling device of the 90° cord cutting production line includes a frame, a cord introduction device, a cloth deviation correction device and a cord coiling device, as well as a pneumatic control system and an electrical control system matched with each device. The cloth deviation correction device includes a deviation correction detection Components, the cloth roll grabbing mechanism and the lifting roller, the cloth roll grabbing mechanism includes a laterally movable correcting base plate, two cloth roll supports, and a manipulator that can move vertically and lift. Since the position of the cloth roll is no longer fixed on the mobile trolley, it can be grabbed by the manipulator to the support of the cloth roll, and the deviation correction detection component is also set on the support of the cloth roll, and the cloth roll is driven by the deviation correction bottom plate on the frame The overall movement of the bracket and the pad roll realizes the deviation correction, and when the carcass cord and the pad are very wide and heavy, the deviation can also be corrected.

Description

90°帘布裁断生产线卷取装置90° Cord Cutting Production Line Coiler

技术领域technical field

本发明属于橡胶机械技术领域,具体涉及轮胎90°帘布裁断机生产线上卷取装置的结构改进。The invention belongs to the technical field of rubber machinery, and in particular relates to the structural improvement of a coiling device on a tire 90° cord cutting machine production line.

背景技术Background technique

在汽车产业中,轮胎采用子午线轮胎。子午线轮胎胎体帘布层和带束层是其主要的受力部件,承受着周期性的拉伸、弯曲、剪切等极为复杂的作用力,是轮胎受力骨架层。轮胎制造公司采用帘布裁断机将帘布按工艺设定的宽度要求裁断成矩形帘布条,然后将所裁的帘布条依次自动进行拼接,之后再将帘布贴胶片、包胶片,最后卷取成一定要求的卷轴供成型机用。In the automobile industry, radial tires are used as tires. The carcass ply and belt layer of a radial tire are the main stress-bearing components, which are subjected to extremely complex forces such as periodic stretching, bending, and shearing, and are the stress-bearing skeleton layers of the tire. The tire manufacturing company uses a cord cutting machine to cut the cord into rectangular cord strips according to the width requirements set by the process, and then automatically splicing the cut cord strips in sequence, and then sticking film and wrapping film to the cord, and finally coiling it into certain requirements. The reel is used for forming machine.

目前,子午线轮胎90°帘布裁断机生产的胎体帘布最大宽度为1100mm,钢丝直径最大2.4mm,随着轮胎行业的发展,工程子午线轮胎所需胎体帘布宽度最宽达到了3000mm,钢丝直径最大3mm。At present, the maximum width of the carcass cord produced by the 90° cord cutting machine for radial tires is 1100mm, and the maximum diameter of the steel wire is 2.4mm. With the development of the tire industry, the width of the carcass cord required for engineering radial tires reaches 3000mm at the widest, and the diameter of the steel wire is the largest 3mm.

现有技术中,如图1和图2所示,帘布卷取装置包括机架1、帘布导入架2、垫布纠偏装置和帘布卷取装置,以及与各装置配套的气动控制系统和电器控制系统,所述帘布卷取装置包括移动台车3、设置在移动台车3上的卷取工字轮4、垫布工字轮5、驱动卷取工字轮4转动的驱动部件6,驱动部件6设置在机架1上;垫布纠偏机构通过一安装支架安装在帘布导入架上2,其包括纠偏辊筒7、纠偏检测组件8和辊筒摆动驱动部件9,垫布工字轮5上的垫布卷被纠偏辊筒7导开与帘布贴合,并由纠偏检测组件8实时检测垫布与帘布的贴合,当检测到垫布偏离较大时,辊筒摆动驱动部件9带动纠偏辊筒7摆动调节垫布位置合适,继续进行垫布与帘布的贴合卷取作业。In the prior art, as shown in Figure 1 and Figure 2, the cord winding device includes a frame 1, a cord guide frame 2, a cloth correction device and a cord winding device, as well as a pneumatic control system and an electrical control system for each device. system, the curtain coiling device includes a mobile trolley 3, a coiling I-shaped wheel 4 arranged on the mobile trolley 3, a padding I-shaped wheel 5, and a driving component 6 that drives the coiling I-shaped wheel 4 to rotate, and drives The component 6 is set on the frame 1; the patch correction mechanism is installed on the cord introduction frame 2 through a mounting bracket, which includes a correction roller 7, a correction detection assembly 8 and a roller swing driving part 9, and a patch I-shaped wheel 5 The cloth roll on the top is guided by the deviation correction roller 7 to fit the cord, and the deviation correction detection component 8 detects the joint of the cloth and the cord in real time. When it is detected that the deviation of the cloth is large, the roller swing driving part 9 drives The correcting roller 7 swings to adjust the position of the pad cloth, and continues to carry out the lamination and winding operation of the pad cloth and the cord.

现有技术的帘布卷取装置存在以下缺点和不足:1、垫布工字轮位置固定,只能适用于宽度小于或等于1100mm胎体帘布的卷取,当胎体帘布宽度大于1100mm时,由于垫布宽度也对应大于1100mm,则因垫布太宽、垫布卷重量太大,现有卷取装置的垫布纠偏机构,其纠偏辊筒带不动垫布工字轮实现运转,现有垫布纠偏机构无法实现纠偏;2、只能满足单一尺寸的工字轮,无法调节纠偏宽度;3、帘布宽度变化时,卷取装置无法与前工序(帘布裁断)对中,进而影响垫布与帘布的贴合,无法实现帘布的卷取。The cord coiling device of the prior art has the following disadvantages and deficiencies: 1. The position of the padding I-shaped wheel is fixed, and it can only be used for coiling the carcass cord with a width less than or equal to 1100 mm. When the width of the carcass cord is greater than 1100 mm, due to The width of the pad cloth is correspondingly greater than 1100mm, because the pad cloth is too wide and the weight of the cloth roll is too large, the cloth deviation correction mechanism of the existing coiling device, the deviation correction roller can not move the cloth I-shaped wheel to realize the operation, the existing The deviation correction mechanism of the pad cloth cannot realize the deviation correction; 2. It can only meet the I-shaped wheel of a single size, and the deviation correction width cannot be adjusted; 3. When the width of the curtain fabric changes, the coiling device cannot be aligned with the previous process (cutting of the curtain fabric), which will affect the cushion fabric Fitting with the cord, the winding of the cord cannot be realized.

发明内容Contents of the invention

本发明提供一种90°帘布裁断生产线卷取装置,可以解决现有技术帘布裁断生产线卷取装置当垫布宽度、重量较大时,垫布纠偏机构无法实现纠偏的问题。The invention provides a coiling device for a 90° cord cutting production line, which can solve the problem that the cloth deviation correction mechanism cannot correct the deviation when the cloth width and weight of the prior art cord cutting production line coiling device are large.

为达到解决上述技术问题的目的,本发明采用以下技术方案予以实现:一种90°帘布裁断生产线卷取装置,包括机架、帘布导入装置、垫布纠偏装置和帘布卷取装置,以及与各装置配套的气动控制系统和电器控制系统,所述帘布卷取装置包括移动台车、设置在移动台车上的卷取工字轮和垫布卷、以及安装在机架上驱动卷取工字轮转动的转动驱动部件,所述垫布纠偏装置包括纠偏检测组件、垫布卷抓取机构和用于将垫布导开的提升辊筒,所述垫布卷抓取机构包括纠偏底板、位于提升辊筒两端处的两个垫布卷支架、安装在各垫布卷支架上的机械手、驱动机械手在垫布卷支架上纵向移动的纵向移动组件及竖向升降的升降组件,所述纠偏底板通过横向移动组件安装在机架上,所述垫布卷支架安装在纠偏底板上且垫布卷支架上还设有用于夹紧垫布卷端部的夹紧部件,所述纠偏检测组件安装在其中一个垫布卷支架上。In order to achieve the purpose of solving the above technical problems, the present invention adopts the following technical solutions to achieve: a coiling device for a 90° cord cutting production line, including a frame, a cord importing device, a cloth rectifying device and a cord coiling device, and various The device is equipped with a pneumatic control system and an electrical control system. The curtain coiling device includes a mobile trolley, a coiling I-shaped wheel and a cloth roll installed on the mobile trolley, and a driving and coiling I-shaped roller installed on the frame. The rotating drive part for wheel rotation, the cloth correction device includes a deviation correction detection assembly, a cloth roll grabbing mechanism and a lifting roller for guiding the cloth cloth away, and the cloth roll grabbing mechanism includes a deviation correction bottom plate, located at The two pad roll supports at both ends of the lifting roller, the manipulators installed on each pad roll support, the longitudinal moving assembly that drives the manipulator to move longitudinally on the pad roll support, and the vertical lifting assembly. The bottom plate is installed on the frame through the lateral movement assembly, the cloth pad roll support is installed on the deviation correction base plate and the clamping part for clamping the end of the cloth pad roll is also arranged on the cloth pad roll support, and the deviation correction detection component is installed On one of the doily roll holders.

在本发明的技术方案中,还包括如下附加技术特征:In the technical solution of the present invention, the following additional technical features are also included:

所述横向移动组件包括设置在所述机架上的推动器、连接所述纠偏底板和所述机架的线性移动构件,所述推动器的动力轴固连于所述纠偏底板。The lateral movement assembly includes a pusher arranged on the frame, a linear moving member connecting the deviation correction bottom plate and the frame, and a power shaft of the pusher is fixedly connected to the deviation correction bottom plate.

所述升降组件包括机械手升降驱动部件、机械手升降滑块和固设有机械手竖向导轨的导轨固定板,所述机械手升降滑块与所述机械手固连;所述纵向移动组件包括纵向移动驱动部件、纵向移动滑块和固设在所述垫布卷支架上的纵向导轨,所述纵向移动滑块固设在所述导轨固定板上。The lifting assembly includes a manipulator lifting drive part, a manipulator lifting slider and a guide rail fixing plate fixed with a manipulator vertical guide rail, and the manipulator lifting slider is fixedly connected with the manipulator; the longitudinal movement assembly includes a longitudinal movement drive part , a longitudinally moving slider and a longitudinal guide rail fixed on the cloth cloth roll support, the longitudinally moving slider is fixed on the guide rail fixing plate.

所述纠偏底板上对应所述提升辊筒两端的位置处固设有立柱,所述提升辊筒的两端通过辊筒升降组件可升降地安装在所述立柱上。Columns are fixed on the position on the correction bottom plate corresponding to the two ends of the lifting roller, and the two ends of the lifting roller are mounted on the columns in a liftable manner through a roller lifting assembly.

所述辊筒升降组件包括辊筒升降驱动部件、设置在所述立柱上的辊筒竖向导轨、固连于所述提升辊筒端部的连接板和固设在所述连接板上的辊筒升降滑块,所述辊筒升降滑块与所述辊筒竖向导轨配合。The roller lifting assembly includes a roller lifting drive part, a roller vertical guide rail arranged on the column, a connecting plate fixed to the end of the lifting roller, and a roller fixed on the connecting plate. The roller lifting slider is matched with the roller vertical guide rail.

所述纠偏底板上对应两个所述垫布卷支架的位置处分别设有垫布卷支架横向移动组件,两个所述垫布卷支架在所述垫布卷支架横向移动组件的驱动下实现相对或相向移动。The positions corresponding to the two pad roll brackets on the correction base plate are respectively provided with pad roll bracket lateral movement components, and the two pad roll brackets are driven by the horizontal movement components of the pad roll brackets. move relative to each other.

所述垫布卷支架横向移动组件包括垫布卷支架横向移动驱动部件和对应设置在所述垫布卷支架底面上和所述纠偏底板上的导轨-滑块结构,所述垫布卷支架横向移动驱动部件安装在所述纠偏底板上,且其动力轴连接所述垫布卷支架。The lateral movement assembly of the cloth cloth support includes a driving part for the lateral movement of the cloth cloth support and a guide rail-slider structure correspondingly arranged on the bottom surface of the cloth cloth support and the deviation correction bottom plate, and the cloth cloth support laterally The moving driving part is installed on the deviation correcting bottom plate, and its power shaft is connected to the cloth cloth support.

所述机架上还设置有用于驱动转动驱动部件在所述机架上横向移动的驱动气缸、以及连接所述转动驱动部件和所述机架的线性移动构件。The frame is also provided with a driving cylinder for driving the rotary drive part to move laterally on the frame, and a linear moving member connecting the rotary drive part and the frame.

所述帘布导入装置、垫布纠偏装置设置在所述机架上,所述卷取装置还包括用于带动所述机架横向移动的行走机构。The curtain introducing device and the cloth rectifying device are arranged on the frame, and the take-up device also includes a traveling mechanism for driving the frame to move laterally.

所述纠偏检测组件包括与所述垫布卷支架固连的安装板、安装有检测元件的检测元件安装支架和推动所述检测元件安装支架横向移动的手动调节机构和自动调节机构。The deviation correction and detection assembly includes a mounting plate fixedly connected to the pad roll support, a detection component mounting bracket installed with detection elements, and a manual adjustment mechanism and an automatic adjustment mechanism for pushing the detection element installation bracket to move laterally.

本发明90°帘布裁断生产线卷取装置,其垫布纠偏装置包括有垫布卷抓取机构,通过其机械手能够将移动台车上的垫布卷抓取至垫布卷支架上,并由夹紧部件夹紧在纠偏工作位置,纠偏检测组件安装在其中一个垫布卷支架上;其纠偏方式为:当纠偏检测组件检测到垫布偏离帘布时,纠偏检测元件发出纠偏信号,控制系统控制横向移动组件带动纠偏底板相对机架横向移动,从而带动垫布卷支架和垫布卷横向移动实现纠偏。The coiling device of the 90° cord cutting production line of the present invention, its padding correction device includes a padding roll grabbing mechanism, the padding roll on the mobile trolley can be grabbed to the padding roll support by its manipulator, and the The clamping part is clamped at the deviation correction working position, and the deviation correction detection component is installed on one of the pad roll supports; the deviation correction method is as follows: when the deviation correction detection component detects that the pad deviates from the curtain, the deviation correction detection component sends a deviation correction signal, and the control system controls the horizontal direction. The moving component drives the deviation correction bottom plate to move laterally relative to the frame, thereby driving the support of the cloth roll support and the cloth roll to move laterally to realize deviation correction.

与现有技术相比,本发明具有以下优点和积极效果:Compared with the prior art, the present invention has the following advantages and positive effects:

1、由于垫布卷的位置不再固定在移动台车上,可由机械手抓取到垫布卷支架上,且纠偏检测组件也设置在垫布卷支架上,通过机架上的纠偏底板带动垫布卷支架及垫布卷整体移动实现纠偏,则当胎体帘布、垫布宽度很大(比如3000mm)、重量很重时,也能实现纠偏;1. Since the position of the padding roll is no longer fixed on the mobile trolley, it can be grabbed by the manipulator to the padding roll bracket, and the deviation correction detection component is also set on the padding roll bracket, and the pad is driven by the deviation correction bottom plate on the frame The overall movement of the cloth roll support and the pad roll realizes deviation correction, and when the carcass cord and pad are very wide (such as 3000mm) and heavy, the deviation can also be corrected;

2、通过使两个垫布卷支架能够相对或相向移动,进而能够调整两侧机械手的间距,从而能够紧固不同尺寸规格的垫布卷,满足多种宽度垫布的纠偏需要;2. By making the two pad roll supports move relative to each other, the distance between the manipulators on both sides can be adjusted, so that pad rolls of different sizes can be fastened to meet the deviation correction needs of various width pads;

3、通过设置行走机构,可以实现卷取装置整机横向移动,当胎体帘布、垫布宽度变化时,能够自动带动卷取装置整机横向移动与前工序对中。3. By setting the walking mechanism, the whole machine of the coiling device can move laterally. When the width of the carcass cord and the pad cloth changes, it can automatically drive the whole machine of the coiling device to move laterally and align with the previous process.

附图说明Description of drawings

图1为现有技术90°帘布裁断生产线卷取装置的结构示意图;Fig. 1 is the structural representation of the coiling device of the prior art 90° cord cutting production line;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图中:1、机架;2、帘布导入架;3、移动台车;4、卷取工字轮;5、垫布工字轮;6、驱动部件;7、纠偏辊筒;8、纠偏检测组件;9、辊筒摆动驱动部件。In the figure: 1. Rack; 2. Curtain guide frame; 3. Mobile trolley; 4. Coiling I-shaped wheel; 5. Cushion I-shaped wheel; 6. Driving parts; 7. Correction roller; 8. Correction Detecting components; 9. Roller swing driving parts.

图3为本发明90°帘布裁断生产线卷取装置实施例的结构示意图;Fig. 3 is a structural schematic diagram of an embodiment of a coiling device in a 90° cord cutting production line of the present invention;

图4为图3的俯视图;Fig. 4 is the top view of Fig. 3;

图5为本发明实施例中垫布纠偏机构的结构示意图;Fig. 5 is a schematic structural view of the pad cloth correction mechanism in the embodiment of the present invention;

图6为图5的俯视图;Figure 6 is a top view of Figure 5;

图7为图5的侧视图;Figure 7 is a side view of Figure 5;

图8为本发明实施例中纠偏检测组件的结构示意图;Fig. 8 is a schematic structural diagram of a deviation correction detection component in an embodiment of the present invention;

图9为图8的俯视图。FIG. 9 is a top view of FIG. 8 .

图中:1、机架;2、帘布导入装置;3、卷取工字轮;4、垫布工字轮;5、转动驱动部件;6、提升辊筒;7、垫布卷支架;8、机械手;9、垫布卷支架横向移动驱动部件;10、纠偏底板;11、直线导轨;12、滑块;13、机械手升降滑块;14、导轨固定板;15、纵向导轨;16、纵向移动滑块;17、立柱;18、辊筒竖向导轨;19、连接板;20、辊筒升降滑块;21、驱动气缸;22、行走驱动部件;23、移动台车;24、安装板;25、检测元件安装支架;26、手动调节机构;27、夹盘;28、固定导轨;29、线性移动构件;30、传动齿轮副;31、传动轴;32、行走滚轮;33、线性移动构件;34、自动调节机构。In the figure: 1. Rack; 2. Curtain introduction device; 3. Coiler I-shaped wheel; 4. Cushion I-shaped wheel; 5. Rotation drive part; 6. Lifting roller; 7. Cushion roll support; 8 , Manipulator; 9. Transverse moving drive part of cloth roll support; 10. Correction bottom plate; 11. Linear guide rail; 12. Slider; 13. Lifting slider of manipulator; Moving slider; 17. Upright column; 18. Roller vertical guide rail; 19. Connecting plate; 20. Roller lifting slider; 21. Driving cylinder; 22. Walking drive parts; 23. Mobile trolley; ;25. Detection component mounting bracket; 26. Manual adjustment mechanism; 27. Chuck; 28. Fixed guide rail; 29. Linear moving member; 30. Transmission gear pair; 31. Transmission shaft; Components; 34. Automatic adjustment mechanism.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

首先,对该具体实施方式中涉及到的方位词语“横向”、“纵向”、“竖向”作一简要说明:本实施例中将90°帘布裁断生产线帘布行进方向定义为纵向,则水平方向上与上述“纵向”垂直的方向为“横向”,与水平方向垂直的方向为“竖向”。First of all, a brief description of the orientation words "horizontal", "vertical" and "vertical" involved in the specific implementation is given: in this embodiment, the direction of travel of the cord of the 90° cord cutting production line is defined as the longitudinal direction, and the horizontal direction The direction perpendicular to the above-mentioned "longitudinal" is "horizontal", and the direction perpendicular to the horizontal direction is "vertical".

参照图3至图7,本实施例90°帘布裁断生产线卷取装置,包括机架1、帘布导入装置2、垫布纠偏装置和帘布卷取装置,以及与各装置配套的气动控制系统和电器控制系统,帘布导入装置2为输送滚道,用于向帘布卷取装置导入帘布;帘布卷取装置包括移动台车23、设置在移动台车23上的卷取工字轮3、垫布卷4和安装在机架1上驱动卷取工字轮转动的转动驱动部件5(可以为电机或马达等);垫布纠偏装置包括纠偏检测组件,垫布卷抓取机构和用于将垫布导开的提升辊筒6;垫布卷抓取机构包括纠偏底板10、位于提升辊筒6两端处的两个垫布卷支架7、安装在各垫布卷支架7上的机械手8、驱动机械手8在垫布卷支架7上纵向移动的纵向移动组件及竖向升降的升降组件;纠偏底板10通过横向移动组件安装在机架1上,能够在机架1上横向移动,垫布卷支架7安装在纠偏底板10上且垫布卷支架7上还设有用于夹紧垫布卷端部的夹盘27,纠偏检测组件安装在其中一个垫布卷支架7上。Referring to Fig. 3 to Fig. 7, the coiling device of the 90° cord cutting production line in this embodiment includes a frame 1, a cord introducing device 2, a pad rectifying device and a cord coiling device, as well as the pneumatic control system and electrical appliances supporting each device Control system, the cord introduction device 2 is a conveying raceway, used to introduce the cord to the cord coiling device; the cord coiling device includes a mobile trolley 23, a coiling I-shaped wheel 3 arranged on the mobile trolley 23, a pad roll 4 and the rotating drive part 5 installed on the frame 1 to drive the rotation of the take-up I-shaped wheel (it can be a motor or a motor, etc.); The lifting roller 6 that is guided away; the padding roll grabbing mechanism includes a deviation correction base plate 10, two padding roll supports 7 positioned at the two ends of the lifting roll 6, a manipulator 8 installed on each padding roll bracket 7, a driving The manipulator 8 moves longitudinally on the cloth roll support 7 and the lifting assembly vertically lifts; 7 is installed on the deviation correction base plate 10 and a chuck 27 for clamping the end of the cloth roll support 7 is also provided on the cloth cloth roll support 7, and the deviation correction detection assembly is installed on one of the cloth roll support 7.

采用本实施例90°帘布裁断生产线卷取装置卷取过程中垫布纠偏的工作原理是:垫布卷支架7上的升降组件将机械手8抬起,然后在纵向移动组件的带动下向前方移动台车23上的垫布卷4所在位置移动,将垫布卷4抓起,机械手8连同垫布卷4一起原路返回至夹盘27的正上方,此时在升降组件的带动下向下云移动至纠偏工作位置,垫布卷4的两端由夹盘27夹紧,并由提升辊筒6导开垫布卷;当纠偏检测组件检测到垫布偏离帘布时,纠偏检测元件发出纠偏信号,电器控制系统控制横向移动组件带动纠偏底板10相对机架1横向移动,从而带动垫布卷支架7和垫布卷4横向移动实现纠偏。Using the 90° cord cutting production line coiling device of this embodiment, the working principle of the rectification of the cloth during the coiling process is: the lifting assembly on the cloth roll support 7 lifts the manipulator 8, and then moves forward under the drive of the longitudinal moving assembly The position of the padding roll 4 on the trolley 23 is moved, the padding roll 4 is picked up, the manipulator 8 and the padding roll 4 return to the top of the chuck 27 in the same way, and at this time, it is driven downward by the lifting assembly. When the cloud moves to the correcting working position, the two ends of the cloth roll 4 are clamped by the chuck 27, and the cloth roll is guided by the lifting roller 6; when the deviation detection component detects that the cloth deviates from the curtain, the deviation detection component sends a correction signal, the electrical control system controls the lateral movement component to drive the deviation correction bottom plate 10 to move laterally relative to the frame 1, thereby driving the cloth roll support 7 and the cloth roll 4 to move laterally to realize deviation correction.

本实施例中,纠偏底板10的横向移动组件包括设置在机架1上的推动器(视角原因,附图中未示出)、连接纠偏底板10和机架1的线性移动构件33,推动器的动力轴固连于纠偏底板10。其中,此处线性移动构件33是指固设在机架1上的直线导轨和固设在纠偏底板10底面上的滑块,由滑块和直线导轨的滑动配合实现;由于纠偏时纠偏底板10、垫布卷支架7及垫布卷4等一起移动,整体重量大,且纠偏精度要求较高,本实施例中推动器优选电缸。In this embodiment, the lateral movement assembly of the deviation correction base plate 10 includes a pusher arranged on the frame 1 (not shown in the drawings due to viewing angle), a linear moving member 33 connecting the deviation correction base plate 10 and the frame 1, and the pusher The power shaft is fixedly connected to the deviation correction base plate 10. Wherein, the linear moving member 33 here refers to the linear guide rail fixed on the frame 1 and the slider fixed on the bottom surface of the deviation correcting base plate 10, which is realized by the sliding cooperation between the slider and the linear guide rail; , pad cloth roll support 7 and pad cloth roll 4 etc. move together, and integral weight is big, and correcting accuracy requirement is higher, and the preferred electric cylinder of pusher in the present embodiment.

进一步地,如图5至图7所示,驱动机械手8竖向升降的升降组件包括机械手升降驱动部件(视角原因,图中未示出)、机械手升降滑块13和固设有机械手竖向导轨的导轨固定板14,机械手升降滑块13与机械手8固连;纵向移动组件包括纵向移动驱动部件(视角原因,图中未示出)、纵向导轨15和纵向移动滑块16,纵向导轨15固设在垫布卷支架7上,而纵向移动滑块16与导轨固定板14固连为一体。机械手8与升降组件一体在纵向移动驱动部件的带动下通过纵向导轨15与纵向移动滑块16的滑动配合实现纵向移动,在机械手升降驱动部件的带动下通过机械手升降滑块13与导轨固定板14上的机械手竖向导轨的滑动配合实现升降运动。Further, as shown in Figures 5 to 7, the lifting assembly that drives the manipulator 8 to lift vertically includes a manipulator lifting drive component (because of the viewing angle, not shown in the figure), a manipulator lifting slider 13 and a manipulator vertical guide rail The guide rail fixing plate 14, the manipulator lifting slider 13 is fixedly connected with the manipulator 8; the longitudinal movement assembly includes a longitudinal movement driving part (because of the viewing angle, not shown in the figure), a longitudinal guide rail 15 and a longitudinal movement slider 16, and the longitudinal guide rail 15 is fixed It is arranged on the pad cloth roll support 7, and the longitudinally moving slider 16 is fixedly connected with the guide rail fixing plate 14 as a whole. The manipulator 8 and the lifting assembly are integrated to move longitudinally through the sliding cooperation between the longitudinal guide rail 15 and the longitudinal moving slider 16 driven by the longitudinal moving driving part, and the manipulator lifts the sliding block 13 and the guide rail fixing plate 14 under the drive of the manipulator lifting driving part The sliding fit of the vertical guide rail of the manipulator realizes the lifting movement.

在机械手8的移动过程中,需要注意避免与提升辊筒6发生干涉,则提升辊筒6的位置设置应在起到垫布导开的作用基础上尽可能避免与机械手8发生干涉。本实施例中,在纠偏底板10上对应提升辊筒6两端的位置处固设有立柱17,提升辊筒6的两端通过辊筒升降组件可升降地安装在立柱17上。具体地,辊筒升降组件包括辊筒升降驱动部件(视角原因,图中未示出)、设置在立柱17上的辊筒竖向导轨18、固连于提升辊筒6端部的连接板19和固设在连接板上19的辊筒升降滑块20,辊筒升降滑块20与辊筒竖向导轨18滑动配合实现升降运动。在机械手8移动过程中,为避免干涉,提升辊筒6落在机架1上,当机械手8将垫布卷4移动至垫布卷支架7上的工作位置并由卡盘27锁紧后,提升辊筒6在辊筒升降驱动部件的带动下升起,将垫布正确导向,使垫布与帘布贴合。这样一来,能够大大提高本实施例卷取装置的作业效率和自动化水平,增强市场竞争力。During the moving process of the manipulator 8, attention should be paid to avoid interference with the lifting roller 6, and the position setting of the lifting roller 6 should avoid interference with the manipulator 8 as far as possible on the basis of playing the role of guiding the cloth. In this embodiment, a column 17 is fixed on the position corresponding to the two ends of the lifting roller 6 on the deviation correcting bottom plate 10, and the two ends of the lifting roller 6 are mounted on the column 17 in a liftable manner through a roller lifting assembly. Specifically, the roller lifting assembly includes a roller lifting drive part (not shown in the figure due to the viewing angle), a roller vertical guide rail 18 arranged on the column 17, and a connecting plate 19 fixedly connected to the end of the lifting roller 6 With the roller lifting slider 20 fixed on the connecting plate 19, the roller lifting slider 20 slides and cooperates with the roller vertical guide rail 18 to realize the lifting motion. During the moving process of the manipulator 8, in order to avoid interference, the lifting roller 6 falls on the frame 1. When the manipulator 8 moves the cloth cloth roll 4 to the working position on the cloth cloth roll support 7 and locks it by the chuck 27, The lifting roller 6 is raised under the drive of the roller lifting and lowering driving parts, and guides the pad cloth correctly, so that the pad cloth and the cord are attached. In this way, the operating efficiency and automation level of the coiling device of this embodiment can be greatly improved, and the market competitiveness can be enhanced.

由于橡胶轮胎行业所用到的帘布通常有多种尺寸规格,小到几百毫米大到几千毫米,垫布对应也有多种规格,为使本实施例90°帘布裁断生产线卷取装置能够一机多用,满足不同宽度垫布的纠偏需要,同样如图3至图7所示,本实施例在纠偏底板10上对应两个垫布卷支架7的位置处分别设有垫布卷支架横向移动组件,两个垫布卷支架7在其对应的垫布卷支架横向移动组件的驱动下能够实现相对或相向移动,即两个垫布卷支架7的间距变化,则两侧的机械手8间距可以实现变化,从而能够满足多种宽度垫布的纠偏需要。Since the cords used in the rubber tire industry usually have various sizes and specifications, ranging from a few hundred millimeters to several thousand millimeters, the padding also has various specifications. Multi-purpose, to meet the needs of rectifying cloth with different widths, also as shown in Figure 3 to Figure 7, this embodiment is respectively provided with cloth roll support lateral movement components on the positions corresponding to the two cloth roll brackets 7 on the deviation correcting bottom plate 10 , the two cloth roll holders 7 can move relative or opposite to each other driven by their corresponding cloth roll holder lateral movement components, that is, the distance between the two cloth roll holders 7 changes, and the distance between the manipulators 8 on both sides can be realized. Changes, so that it can meet the deviation correction needs of various width pads.

具体的,垫布卷支架横向移动组件包括垫布卷支架横向移动驱动部件9和对应设置在垫布卷支架7底面上和纠偏底板10上的线性移动构件,垫布卷支架横向移动驱动部件9安装在纠偏底板10上,是驱动垫布卷支架7沿纠偏底板10横向相向或相对滑动的动力部件,可以选用油缸、气缸或电机-丝杠结构等,且其动力轴连接垫布卷支架7。此处线性移动构件包括固设在纠偏底板10上的直线导轨11和垫布卷支架7的底面上对应固设的滑块12,滑块12与直线导轨11滑动配合实现垫布卷支架7与纠偏底板10的滑动配合。Specifically, the cloth roll support lateral movement assembly includes the cloth roll support lateral movement drive part 9 and the linear movement member correspondingly arranged on the bottom surface of the cloth roll support 7 and the deviation correction base plate 10, the cloth roll support lateral movement drive part 9 Installed on the deviation correcting base plate 10, it is a power component that drives the backing cloth roll support 7 to face or slide relative to each other along the deviation correcting base plate 10. Oil cylinder, air cylinder or motor-screw structure can be selected, and its power shaft is connected to the cloth roll support 7. . Here, the linear moving member includes a linear guide rail 11 fixed on the deviation correcting base plate 10 and a slider 12 correspondingly fixed on the bottom surface of the cloth roll support 7. Sliding fit of the tracking base plate 10.

另外,同样为适应于不同尺寸规格的帘布的卷取,如图3和图4所示,本实施例中用于驱动卷取工字轮3转动的转动驱动部件5也可以横向移动,辅助调整其动力轴的行程,与不同尺寸规格的卷取工字轮3连接。具体地,在机架1上设置有用于驱动转动驱动部件5在机架1上横向移动的驱动气缸21,以及连接转动驱动部件5和机架1的线性移动构件29。此处线性移动构件29同样可选用导轨-滑块结构。In addition, in order to adapt to the winding of cords of different sizes and specifications, as shown in Figures 3 and 4, the rotating drive part 5 used to drive the rotation of the winding I-shaped wheel 3 in this embodiment can also move laterally to assist in adjustment. The stroke of its power shaft is connected with the take-up I-shaped wheel 3 of different sizes and specifications. Specifically, the frame 1 is provided with a drive cylinder 21 for driving the rotary drive component 5 to move laterally on the frame 1 , and a linear moving member 29 connecting the rotary drive component 5 and the frame 1 . Here, the linear moving member 29 can also choose a guide rail-slider structure.

需要说明的是,上述机械手升降驱动部件、纵向移动驱动部件、辊筒升降驱动部件可以选用油缸、气缸或电机-丝杠结构等;所述实现升降和纵向移动的线性移动构件也可以由直线导轨和直线轴承等实现,本实施例对此不作具体限制。It should be noted that the lifting and lowering driving parts of the manipulator, the vertical moving driving parts, and the roller lifting driving parts can be selected from oil cylinders, air cylinders or motor-screw structures; and linear bearings, etc., which are not specifically limited in this embodiment.

由于帘布卷取生产线包括多道工序,比如帘布裁断、拼接、包胶片、贴胶片、卷取,帘布卷取是其最后一道工序,帘布在经过多个工序的运行最后至卷取工序,难免会产生累积误差,使其与卷取装置中的各辊或工字轮不能对中;更为重要的是,当帘布尺寸发生变化时,比如采用同一卷取装置卷取完宽度较小的帘布,接下来卷取宽度较大的帘布,此时卷取装置的中心会与前面工序出来的宽度较大帘布的中心偏离很大,为实现卷取装置与前工序的自动对中,如图3和图4所示,本实施例中帘布导入装置、垫布纠偏装置均设置在机架1上,且卷取装置还包括行走机构,能够带动机架1即卷取装置整机横向移动与前工序对中。Since the cord winding production line includes multiple processes, such as cord cutting, splicing, film wrapping, film application, and coiling, cord coiling is the last process, and the cord will inevitably end up in the coiling process after multiple processes. Accumulative errors are generated, so that it cannot be aligned with the rollers or I-shaped wheels in the winding device; more importantly, when the size of the curtain changes, such as using the same winding device to wind up a smaller width of the curtain, Next, the cord with a larger width is coiled. At this time, the center of the coiling device will deviate greatly from the center of the cord with a larger width from the previous process. In order to realize the automatic alignment of the coiling device and the previous process, as shown in Figure 3 and As shown in Figure 4, in this embodiment, the cord introduction device and the padding correction device are all arranged on the frame 1, and the coiling device also includes a walking mechanism, which can drive the frame 1, that is, the coiling device, to move laterally and the previous process Alignment.

行走机构包括行走驱动部件22、传动部件(视角原因,图中未示出)和两侧横向设置的固定导轨28,行走驱动部件22固定在机架1上,可以采用气缸、油缸或电机,固定导轨28固定在地基上,传动部件为常用的齿轮传动,包括传动齿轮副30和纵向设置的传动轴31,传动轴31的两端设置有行走滚轮32,行走滚轮与固定导轨28配合,且传动轴与机架1连接。行走驱动部件22通过齿轮副30带动传动轴31转动,进而行走滚轮32转动带动机架1沿两侧的固定导轨28横向移动。The traveling mechanism includes a traveling drive part 22, a transmission part (not shown in the figure due to viewing angle) and fixed guide rails 28 arranged laterally on both sides. The guide rail 28 is fixed on the foundation, and the transmission parts are commonly used gear transmissions, including a transmission gear pair 30 and a transmission shaft 31 arranged vertically. The two ends of the transmission shaft 31 are provided with walking rollers 32, which cooperate with the fixed guide rail 28, and drive The shaft is connected with frame 1. The traveling driving part 22 drives the transmission shaft 31 to rotate through the gear pair 30, and then the traveling roller 32 rotates to drive the frame 1 to move laterally along the fixed guide rails 28 on both sides.

在本实施例90°帘布裁断生产线卷取装置中,纠偏检测组件是对垫布和帘布的贴合进行实时检测并在垫布偏离帘布时,由纠偏检测组件的检测元件发出纠偏信号,由纠偏底板10带动垫布卷支架7和垫布卷移动纠偏的组件,纠偏检测元件节可以采用现有技术中的纠偏电眼,即光电传感器检测或红外检测等。如图8和图9所示,同时结合图5至图7,纠偏检测组件包括与垫布卷支架7固连的安装板24、安装有检测元件的检测元件安装支架25和推动检测元件安装支架25带动检测元件横向移动的手动调节机构26。手动调节部件26采用丝杠丝母调节机构,其作用在于当垫布偏离较大,超出检测元件的检测范围无法进行纠偏检测或者垫布距离检测元件太近影响纠偏检测时,使用手动调节机构26将检测元件移动至合适位置进行纠偏检测。另外,由于本实施例中纠偏检测组件安装在垫布卷支架7上,则当机械手8在抓取垫布卷4的移动过程中,为避免碰到纠偏检测组件,本实施例中纠偏检测组件还包括推动检测元件安装支架25横向移动的自动调节机构34,自动调节机构34可采用气缸构成,即检测元件安装支架25连接于气缸的缸杆,气缸的缸体通过一连接板连接于手动调节机构26,当机械手8移动时,气缸带动检测元件安装支架25缩回进行让位,当垫布由提升辊筒6导开后检测元件安装支架25伸出,实时检测垫布与帘布的贴合。In the coiling device of the 90° cord cutting production line in this embodiment, the deviation correction detection component is to detect the bonding of the pad and the cord in real time, and when the pad deviates from the cord, the detection element of the deviation correction detection component sends a deviation correction signal, and the deviation correction The bottom plate 10 drives the cloth pad support 7 and the cloth pad to move the deviation correction components. The deviation correction detection element section can adopt the deviation correction electric eye in the prior art, that is, photoelectric sensor detection or infrared detection. As shown in Fig. 8 and Fig. 9, in combination with Fig. 5 to Fig. 7, the deviation correction detection assembly includes a mounting plate 24 fixedly connected to the pad roll support 7, a detection element mounting bracket 25 with detection elements installed and a push detection element mounting bracket 25 drives the manual adjustment mechanism 26 that the detection element moves laterally. The manual adjustment part 26 adopts the screw nut adjustment mechanism, and its function is to use the manual adjustment mechanism 26 when the pad cloth deviates greatly and exceeds the detection range of the detection element, and the deviation correction detection cannot be performed or the distance between the pad cloth and the detection element is too close to affect the deviation correction detection. Move the detection element to a proper position for deflection correction detection. In addition, since the deviation correction detection component is installed on the cloth cloth roll support 7 in this embodiment, when the manipulator 8 is moving to grab the cloth cloth roll 4, in order to avoid touching the deviation correction detection component, the deviation correction detection component in this embodiment It also includes an automatic adjustment mechanism 34 that pushes the detection element mounting bracket 25 to move laterally. The automatic adjustment mechanism 34 can be formed by a cylinder, that is, the detection element installation bracket 25 is connected to the cylinder rod of the cylinder, and the cylinder body of the cylinder is connected to the manual adjustment through a connecting plate. Mechanism 26, when the manipulator 8 moves, the cylinder drives the detection element mounting bracket 25 to retract to give way, when the pad is guided by the lifting roller 6, the detection element mounting bracket 25 stretches out, and the bonding between the pad and the cord is detected in real time .

以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art can still understand the foregoing embodiments. Modifications are made to the technical solutions described, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions claimed in the present invention.

Claims (10)

1. a kind of 90 ° of cord severing production line devices for taking-ups, including frame, cord gatherer, shield deviation correcting device and cord Devices for taking-up, and atmospheric control and electrical apparatus control system with each matched with devices, the curtain cloth winding device include moving Dynamic chassis, be arranged on mobile trolley used batching I-beam wheel and shield volume and in frame driving batch I-beam wheel and turn Dynamic rotation driving part, it is characterised in that:The shield deviation correcting device include correction detection components, shield volume grasping mechanism and For the lifting roller for leading out shield, the shield volume grasping mechanism includes transversely movable correction bottom plate, positioned at lifting Two shield roll supports at roller two ends, the manipulator on each shield roll support, driving manipulator roll up branch in shield What is vertically moved on frame vertically moves the lifting assembly of component and vertical lifting, and the correction bottom plate is pacified by transverse shifting component In frame, the shield roll support is arranged on correction bottom plate and is additionally provided with shield roll support for clamp pad yardage roll end On the clamping part in portion, a correction detection components shield roll support installed therein.
2. 90 ° of cords severing production line devices for taking-up according to claim 1, it is characterised in that:The transverse shifting group Part includes the linear mobile member for the pusher, the connection correction bottom plate and the frame being arranged in the frame, described The line shaft of pusher is fixed on the correction bottom plate.
3. 90 ° of cords severing production line devices for taking-up according to claim 1, it is characterised in that:The lifting assembly bag Include manipulator lifting driver part, manipulator lifting slider and the guide rail fixed plate for being installed with manipulator vertical guide, the machine Tool hand lifting slider is connected with the manipulator;The component that vertically moves includes vertically moving driving part, vertically moving cunning Block and the longitudinal rail being installed on the shield roll support, the sliding block that vertically moves are installed in the guide rail fixed plate.
4. 90 ° of cords severing production line devices for taking-up according to claim 1, it is characterised in that:On the correction bottom plate Column is installed with the position at the correspondence lifting roller two ends, the two ends of the lifting roller can rise by roller lifting assembly Drop ground is arranged on the column.
5. 90 ° of cords severing production line devices for taking-up according to claim 4, it is characterised in that:The roller lifting group Part includes roller lifting driver part, the roller vertical guide being arranged on the column, is fixed on the lifting roller end Connecting plate and the roller lifting slider that is installed on the connecting plate, the roller lifting slider and the roller vertical guide Coordinate.
6. 90 ° of cords severing production line devices for taking-up according to any one of claim 1 to 5, it is characterised in that:It is described On correction bottom plate shield roll support transverse shifting component, two institutes are respectively equipped with the position of two shield roll supports of correspondence Shield roll support is stated to realize relative or move towards under the driving of the shield roll support transverse shifting component.
7. 90 ° of cords severing production line devices for taking-up according to claim 6, it is characterised in that:The shield roll support Transverse shifting component include shield roll support transverse shifting driving part and be correspondingly arranged on the shield roll support bottom surface and Linear mobile member on the correction bottom plate, the shield roll support transverse shifting driving part is arranged on the correction bottom plate On, and its line shaft connects the shield roll support.
8. 90 ° of cords severing production line devices for taking-up according to claim 6, it is characterised in that:Also set in the frame It is equipped with for driving the rotation driving part drive cylinder of transverse shifting and connection rotation drive division in the frame The linear mobile member of part and the frame.
9. 90 ° of cords severing production line devices for taking-up according to claim 6, it is characterised in that:The cord imports dress Put, shield deviation correcting device is arranged in the frame, the devices for taking-up also includes being used to drive the frame transverse shifting Walking mechanism.
10. 90 ° of cords severing production line devices for taking-up according to claim 6, it is characterised in that:The correction detection group Part includes the installing plate connected with the shield roll support, the detecting element mounting bracket for being provided with detecting element and promotes described The manual adjustment means and automatic adjusting mechanism of detecting element mounting bracket transverse shifting.
CN201410285801.7A 2014-06-25 2014-06-25 90 ° of cord severing production line devices for taking-ups Expired - Fee Related CN105293139B (en)

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