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CN105286459A - Carpet processing technology - Google Patents

Carpet processing technology Download PDF

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Publication number
CN105286459A
CN105286459A CN201510850902.9A CN201510850902A CN105286459A CN 105286459 A CN105286459 A CN 105286459A CN 201510850902 A CN201510850902 A CN 201510850902A CN 105286459 A CN105286459 A CN 105286459A
Authority
CN
China
Prior art keywords
carpet
rubber roll
air
rubber
functional material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510850902.9A
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Chinese (zh)
Inventor
洪悦扬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Laiwu Ruidao Nonwovens Co Ltd
Original Assignee
Laiwu Ruidao Nonwovens Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Laiwu Ruidao Nonwovens Co Ltd filed Critical Laiwu Ruidao Nonwovens Co Ltd
Priority to CN201510850902.9A priority Critical patent/CN105286459A/en
Publication of CN105286459A publication Critical patent/CN105286459A/en
Pending legal-status Critical Current

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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Carpets (AREA)

Abstract

The invention relates to a carpet processing technology which is characterized by comprising the following steps: (1) pre-coating styrene-butadiene latex on the back of a carpet base cloth; (2) adding functional materials; (3) performing pre-drying treatment; (4) coating rubber particles; and (5) performing secondary drying treatment. Compared with the prior art, the carpet processing technology has the following characteristics: negative ion powder can absorb harmful substances of formaldehyde, benzene and the like in the air and can release negative oxygen ions to increase the oxygen content in the air, remove peculiar smells in the air and improve the air quality; and calcium powder can improve the quality of a carpet and the carpet is in tight contact with the ground and cannot form an arch camber easily in use, and meanwhile, the calcium powder can improve the water resistance of the carpet by about 70% so as to prolong the service life of the carpet for 2-3 times.

Description

A kind of carpet producing method
Technical field
The present invention relates to a kind of carpet producing method.
Background technology
Carpet is with natural fiber or chemical synthetic fiber class raw materials such as cotton, fiber crops, hair, silk, careless yarns, manually or mechanical technology carries out knitting, synthetic tuft or the ground paving application that is formed by weaving, has and reduces noise, heat insulation and decorative effect.The fine hair of carpet upper surface can catch, and adsorbs floating aerial dust granules, to improvement iAQthere is certain effect.But the absorption object of carpet is only dust granules, for harmful substances such as the formaldehyde in room air, benzene, but can not play suction-operated, cannot realize the object of purification of air.Carpet is due to its special material composition on the other hand, water resistance is poor, once carpet soaks after installing, need again to uncover and carry out drying, it is very inconvenient to operate, if drying is not thoroughly just installed, owing to not having air circulation between carpet and ground, of long duration, carpet just there will be phenomenons such as going mouldy, cause quality of carpet greatly to reduce, service life also shortens greatly.Must inherently promote carpet water resistance for this reason.
In order to realize the object of purification of air, China Patent No. CN104670060A, disclose a kind of purification of air car carpeting, comprise yarn and substrate, described yarn comprises polypropylene fibre or polyamide fibre or terylene, it is characterized in that: also comprise negative ion powder and nano photo-catalytic, described negative ion powder and nano photo-catalytic are distributed in inside and the surface of described polypropylene fibre or polyamide fibre or terylene, described substrate is PVC or TPR or VELCRO fabric, realize decomposing by negative ion powder and absorb formaldehyde, the harmful substances such as benzene, and discharge negative oxygen ion, thus play the effect purified air.But only disclose inside and surface that negative ion powder is distributed in described polypropylene fibre or polyamide fibre or terylene in this application, not mentioned for the processing technology of this carpet.
Summary of the invention
The present invention relates to a kind of carpet producing method.
Technical scheme of the present invention is achieved in that a kind of carpet producing method, it is characterized in that, comprise the following steps: blanket base cloth back side precoating butadiene-styrene latex, 2 1)) functional material interpolation, 3) prebake process, 4) rubber grain coating, 5) secondary drying process.
As preferred technical scheme, above-mentioned functional material adding procedure,, in material fluid bath, negative ion powder, calcium powder and water are modulated into pasty state according to the ratio of 20:20:60, rubber roll part is submerged in material fluid bath, along with rubber roll rotates, the functional material configured sticks on rubber roll uniformly, through the ground blanket base cloth of precoating butadiene-styrene latex through live-roller transmission, carpet back is contacted with rubber roll tangentially, the functional material on rubber roll is transferred to carpet back.
As preferred technical scheme, above-mentioned rubber grain coating procedure, be by rubber grain and functional adhesivemix in the ratio of 3:7, then fully to foam 8-14 minute through foaming machine, by Cemented filling to carpet upper surface, by compression roller, rubber grain is coated in carpet upper surface uniformly.
As preferred technical scheme, above-mentioned secondary drying processing procedure, be that carpet is passed through drying baker with 2-5 rice/min speed, bake out temperature is 150-250 degree Celsius.
Owing to have employed technique scheme, the present invention has following outstanding beneficial effect:
1, first precoating butadiene-styrene latex on ground blanket base cloth, plays bonded carpet back side fiber, increases the effect of the tensile strength of carpet.Then at the carpet back coating functions material of precoating butadiene-styrene latex, functional material is modulated by negative ion powder, calcium powder and water and is formed, negative ion powder can absorb the harmful substance such as formaldehyde in air, benzene, and discharge negative oxygen ion, increase content of oxygen in air, remove air peculiar smell, improve air quality.Calcium powder can make quality of carpet increase, tight with earth surface in use procedure, not easily arch camber, and calcium powder can make carpet water resistance promote about 70% simultaneously, makes to extend 2-3 the service life of carpet doubly.
2, production technology is simple, and result of use is good, has good economic worth and social value, is convenient to promote widely and use.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is position relationship structural representation between functional material adding procedure rubber roll of the present invention and ground blanket base cloth.
In figure: 1-ground blanket base cloth; 2-rubber roll; 3-material fluid bath.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
The invention provides a kind of carpet producing method, comprise the following steps: blanket base cloth 1 back side precoating butadiene-styrene latex, 2 1)) functional material interpolation, 3) prebake process, 4) rubber grain coating, 5) secondary drying process.
Described ground blanket base cloth 1 back side precoating butadiene-styrene latex process, plays bonded carpet back side fiber, increases the effect of the tensile strength of carpet.
Described functional material adding procedure, as shown in Figure 1,, in material fluid bath 3, negative ion powder, calcium powder and water are modulated into pasty state according to the ratio of 20:20:60, rubber roll 2 part is submerged in material fluid bath 3, along with rubber roll 2 rotates, the functional material configured sticks on rubber roll 2 uniformly, through the ground blanket base cloth 1 of precoating butadiene-styrene latex through live-roller transmission, carpet back is contacted with rubber roll 2 tangentially, the functional material on rubber roll 2 is transferred to carpet back.At the carpet back coating functions material of precoating butadiene-styrene latex, functional material is modulated by negative ion powder, calcium powder and water and is formed, negative ion powder can absorb the harmful substance such as formaldehyde in air, benzene, and discharge negative oxygen ion, increase content of oxygen in air, remove air peculiar smell, improve air quality.Calcium powder can make quality of carpet increase, and tight with earth surface in use procedure, not easily arch upward, calcium powder is water insoluble simultaneously, and carpet water resistance can be made to promote about 70%, and the service life of carpet extends 2-3 doubly.
Described rubber grain coating procedure, be by rubber grain and functional adhesivemix in the ratio of 3:7, then fully to foam 8-14 minute through foaming machine, by Cemented filling to carpet upper surface, by compression roller, rubber grain is coated in carpet upper surface uniformly.Greatly strengthen by making anti-skidding, the wear-resisting and flame retardant effect of carpet surface at carpet upper surface coating rubber particle.
Described secondary drying processing procedure, be that carpet is passed through drying baker with 2-5 rice/min speed, bake out temperature is 150-250 degree Celsius.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (4)

1. a carpet producing method, is characterized in that, comprises the following steps: blanket base cloth back side precoating butadiene-styrene latex, 2 1)) functional material interpolation, 3) prebake process, 4) rubber grain coating, 5) secondary drying process.
2. according to a kind of carpet producing method according to claim 1, it is characterized in that: described functional material adding procedure,, in material fluid bath, negative ion powder, calcium powder and water are modulated into pasty state according to the ratio of 20:20:60, rubber roll part is submerged in material fluid bath, along with rubber roll rotates, the functional material configured sticks on rubber roll uniformly, through the ground blanket base cloth of precoating butadiene-styrene latex through live-roller transmission, carpet back is contacted with rubber roll tangentially, the functional material on rubber roll is transferred to carpet back.
3. according to a kind of carpet producing method according to claim 1, it is characterized in that: described rubber grain coating procedure, be by rubber grain and functional adhesivemix in the ratio of 3:7, then fully to foam 8-14 minute through foaming machine, by Cemented filling to carpet upper surface, by compression roller, rubber grain is coated in carpet upper surface uniformly.
4. according to a kind of carpet producing method according to claim 1, it is characterized in that: described secondary drying processing procedure, be that carpet is passed through drying baker with 2-5 rice/min speed, bake out temperature is 150-250 degree Celsius.
CN201510850902.9A 2015-11-30 2015-11-30 Carpet processing technology Pending CN105286459A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510850902.9A CN105286459A (en) 2015-11-30 2015-11-30 Carpet processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510850902.9A CN105286459A (en) 2015-11-30 2015-11-30 Carpet processing technology

Publications (1)

Publication Number Publication Date
CN105286459A true CN105286459A (en) 2016-02-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510850902.9A Pending CN105286459A (en) 2015-11-30 2015-11-30 Carpet processing technology

Country Status (1)

Country Link
CN (1) CN105286459A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965320A (en) * 2019-10-10 2020-04-07 四川圣达高环保科技有限公司 Preparation process of negative oxygen ion carpet

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203041766U (en) * 2013-01-10 2013-07-10 吉林省天雅地毯有限公司 Nanometer negative ion forest oxygen bar carpet
US20140147218A1 (en) * 2010-10-15 2014-05-29 Greenfields B.V. Method for forming a ground-covering layer, and thus formed ground-covering layer
CN204184953U (en) * 2014-10-24 2015-03-04 湖北霖坤红塬地毯有限公司 A kind of calcium powder automatic feeder for the preparation of tufted carpet gum
CN204427554U (en) * 2015-02-09 2015-07-01 浙江三门维艾尔工业有限公司 Lawn-type doormat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140147218A1 (en) * 2010-10-15 2014-05-29 Greenfields B.V. Method for forming a ground-covering layer, and thus formed ground-covering layer
CN203041766U (en) * 2013-01-10 2013-07-10 吉林省天雅地毯有限公司 Nanometer negative ion forest oxygen bar carpet
CN204184953U (en) * 2014-10-24 2015-03-04 湖北霖坤红塬地毯有限公司 A kind of calcium powder automatic feeder for the preparation of tufted carpet gum
CN204427554U (en) * 2015-02-09 2015-07-01 浙江三门维艾尔工业有限公司 Lawn-type doormat

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
SHUANGJUHU..: "www.doc88.com/p-07044328053.html", 《地毯背涂上胶工艺》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965320A (en) * 2019-10-10 2020-04-07 四川圣达高环保科技有限公司 Preparation process of negative oxygen ion carpet

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Application publication date: 20160203