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CN105254463B - The method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen - Google Patents

The method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen Download PDF

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Publication number
CN105254463B
CN105254463B CN201510696863.1A CN201510696863A CN105254463B CN 105254463 B CN105254463 B CN 105254463B CN 201510696863 A CN201510696863 A CN 201510696863A CN 105254463 B CN105254463 B CN 105254463B
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tower
flow
air
methane
pressure
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CN105254463A (en
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薛鲁
雷青青
颜爱国
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SUZHOU XINGLU AIR SEPARATION PLANT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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SUZHOU XINGLU AIR SEPARATION PLANT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0204Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
    • F25J3/0209Natural gas or substitute natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0233Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0257Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/04Processes or apparatus using separation by rectification in a dual pressure main column system
    • F25J2200/06Processes or apparatus using separation by rectification in a dual pressure main column system in a classical double column flow-sheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/06Splitting of the feed stream, e.g. for treating or cooling in different ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/04Recovery of liquid products
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/30Compression of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/12External refrigeration with liquid vaporising loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/66Closed external refrigeration cycle with multi component refrigerant [MCR], e.g. mixture of hydrocarbons

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The invention discloses a kind of method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen:Unstripped gas is divided into two strands of air-flow A, air-flow B, air-flow A, which enters, enters high-pressure tower progress rectifying separation after main heat exchanger cooling;Air-flow B enters after main heat exchanger cooling certain phase, is extracted out from heat exchanger middle part, is sent directly into lower pressure column rectifying after expanded machine decompression refrigeration cool-down, bottom of towe obtains product liquid methane.Or, unstripped gas enters main heat exchanger and is cooled to after certain phase, is divided into two strands of air-flow A and air-flow B:Air-flow A, which continues after into main heat exchanger cooling to enter after high-pressure tower carries out rectifying separation, the expanded machine decompression refrigeration cool-downs of air-flow B, is sent directly into lower pressure column rectifying, and bottom of towe obtains product liquid methane.The present invention can directly obtain the normal pressure liquified natural gas that purity is more than 98%, and product can substantially reduce energy consumption, methane recovery is up to 99.5%, and rate of recovery of nitrogen is up to 99%, and the nitrogen after re-heat can be used as industrial nitrogen without re-liquefied.

Description

The method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen
Technical field
The present invention relates to a kind of method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen.
Background technology
Coal bed gas, synthesis ammonia relief gas, coal upgrading pyrolysis tail gas etc. are the gaseous mixture containing elements such as methane, hydrogen, nitrogen, its Main component includes:CO2、H2、CH4、CO、H2O、N2And other hydro carbons and sulfide.
(mainly CH in current gaseous mixture4、H2And N2) methane separation technology has membrane separation process, pressure swing adsorption method.UF membrane Though technology is simple to operate, energy consumption is low, investment cost is larger, and separating effect is poor, though pressure swing adsorption method is convenient and swift, by Approached in the absorption property of methane and nitrogen, cause the rate of recovery of product gas relatively low, and be difficult to separate CH4And N2, and cryogenic rectification Technology can be directly separated out the methane and nitrogen of high-purity.
The content of the invention
Goal of the invention:The purpose of the present invention existing extracts first aiming at above-mentioned from containing methane, hydrogen, the gaseous mixture of nitrogen Deficiency present in the method for alkane can effectively extract the deep cooling high-low pressure tower rectification process of methane there is provided new.
Technical scheme:The invention provides a kind of method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen:
Unstripped gas is divided into two strands of air-flows, main air (air-flow A), secondary air flow (air-flow B):Air-flow A enters master Enter high-pressure tower after heat exchanger cooling and carry out rectifying separation;Air-flow B enters after main heat exchanger cooling certain phase, from heat exchanger Portion is extracted out, is sent directly into lower pressure column rectifying after expanded machine decompression refrigeration cool-down, bottom of towe obtains product liquid methane.
Or, unstripped gas enters main heat exchanger and is cooled to after certain phase, is divided into two strands of air-flows, main air (air-flow A) With secondary air flow (air-flow B):Air-flow A continues to enter high-pressure tower progress rectifying separation after into main heat exchanger cooling, and air-flow B is through swollen Lower pressure column rectifying is sent directly into after swollen machine decompression refrigeration cool-down, bottom of towe obtains product liquid methane.
The methane-rich liquid of lower pressure column tower reactor of the present invention enters condenser/evaporator, and evaporation section is steamed as the rising of lower pressure column Vapour, unvaporized portion is drawn from condenser/evaporator side, after being subcooled through subcooler, obtains product liquified natural gas.Obtained production Product are the normal pressure liquified natural gas of purity more than 98%, and product can substantially reduce energy consumption, methane recovery is up to without re-liquefied 99.5%.
Rich nitrogen that low pressure column overhead of the present invention is obtained with from high-pressure tower for uncooled rich nitrogen together re-heat after, Drawn as product nitrogen gas.Specifically, the nitrogen that low pressure column overhead obtains purity more than 99.5% can be as industry after re-heat Nitrogen is used.Drawing liquid nitrogen (high purity 99.8%) continuation cools down deutomerite and flows into lower pressure column from high-pressure tower, is used as returning for lower pressure column Flow liquid.
Other part cold can be provided or nitrogen expansion mechanism cold by azeotrope compression circularly cooling in process of the present invention Circulate to provide.
In the present invention, operating condition is:Low pressure pressure tower is that (more than (gauge pressure), high pressure pressure tower is 0.4MPa to 0.01MPa More than (gauge pressure).Stricter to equipment requirement because pressure is higher, the present invention is not influenceing the premise of separating effect and recovery rate Under, directly enter lower pressure column after extracting partial raw gas expansion, make full use of the rectifying potentiality of lower pressure column, and high pressure can be substantially reduced The load of tower, so as to mitigate the manufacture difficulty of high-pressure tower.
The present invention's can be realized by following two specific technical schemes:
Scheme one:
Coal upgrading pyrolysis tail gas is passed through into desulfurization and decarburization, removes water, takes off after heavy hydrocarbon and trace impurity, into methanation unit, Obtained tail gas is as unstripped gas.
Unstripped gas is divided into two strands of air-flow A, air-flow B.
Wherein air-flow A enters main heat exchanger E1, through exchanging heat, and after unstripped gas partial liquefaction, into high-pressure tower T1 bottom, enters The preliminary rectifying separation of row.Wherein the volatile components rich in nitrogen are upward along tower height, and gaseous flow stock is drawn in high-pressure tower T1 tower tops (i.e. air-flow G), into condenser/evaporator E4, carries out partial condensation, condensed liquid stream (i.e. air-flow C) is subcooled by one Decompression, which enters, after device E2 supercoolings continues rectifying in the middle part of lower pressure column.
Another gang of air-flow B therein enters main heat exchanger E1, and raw material expanding machine EXP1 is entered after cooling, after decompression cooling, It is air-flow E with high-pressure tower tower bottoms, into lower pressure column T2 middle parts, is made with high-pressure tower T1 overhead condensation liquids air-flow (i.e. air-flow C) For overhead reflux liquid, lower pressure column T2 distillation process is carried out, the methane-rich liquid of lower pressure column tower reactor enters condenser/evaporator E4 mono- Side, the rich nitrogen for the high pressure tower top that the evaporator E4 opposite sides that are condensed is heated to part evaporation, and evaporation section is used as lower pressure column Upflowing vapor, unvaporized portion from condenser/evaporator E4 sides draw air-flow (i.e. air-flow H), after being subcooled through subcooler as produce Product liquified natural gas.
Scheme two:
Coal upgrading pyrolysis tail gas is passed through into desulfurization and decarburization, removes water, takes off after heavy hydrocarbon and trace impurity, into methanation unit, Obtained tail gas is as unstripped gas.
Unstripped gas enters main heat exchanger and is cooled to after certain phase, is divided into main air and secondary air flow.
Main air continues to enter high-pressure tower progress rectifying separation after into main heat exchanger cooling, and secondary air flow is expanded Rectifying in the middle part of lower pressure column is sent directly into after machine decompression refrigeration cool-down, bottom of towe obtains product methane.
Described main air enters main heat exchanger (E1), through heat exchange, after unstripped gas cooling or partial liquefaction, into height The bottom of tower (T1) is pressed, preliminary rectifying separation is carried out;Wherein the volatile components rich in nitrogen are upward along tower height, in high-pressure tower (T1) tower top draws gaseous flow stock, into condenser/evaporator (E4), carries out partial condensation, and condensed liquid stream passes through one Decompression, which enters, after subcooler (E2) supercooling continues rectifying in the middle part of lower pressure column.
Described secondary air flow enters raw material expanding machine (EXP1), after decompression cooling, with high-pressure tower tower bottoms, enters In the middle part of lower pressure column (T2), using high-pressure tower (T1) overhead condensation liquid air-flow as overhead reflux liquid, the rectifying of lower pressure column (T2) is carried out Process, the methane-rich liquid of lower pressure column tower reactor enters condenser/evaporator (E4) side, what the evaporator that is condensed (E4) opposite side came The rich nitrogen of high pressure tower top is heated to part evaporation, and evaporation section is as the upflowing vapor of lower pressure column, and unvaporized portion is from condensation Air-flow is drawn in evaporator (E4) side, and product liquified natural gas is used as after being subcooled through subcooler.
Beneficial effect:1, the present invention can directly obtain the normal pressure liquified natural gas that purity is more than 98%, and product need not It is re-liquefied, energy consumption can be substantially reduced, methane recovery is up to 99.5%.The nitrogen that purity is more than 99%, nitrogen can be obtained Gas recovery rate is up to 99%, and the nitrogen after re-heat can be used as industrial nitrogen.
2, the present invention, using the rich nitrogen supercooling lower pressure column bottom product liquid methane of low temperature of low pressure column overhead, is that product is carried For enough degree of supercoolings, while the thick methane of high pressure tower bottom is subcooled, to reduce the temperature that liquid enters lower pressure column, reflux ratio is improved, Improve rectifying ability.
3, the present invention directly enters low on the premise of separating effect and recovery rate is not influenceed after extracting partial raw gas expansion Tower is pressed, the rectifying potentiality of lower pressure column is taken full advantage of, substantially reduces the load of high-pressure tower, so that the making for mitigating high-pressure tower is difficult Degree.
Brief description of the drawings
Fig. 1 is the schematic flow sheet of the embodiment of the present invention 1;
Fig. 2 is the schematic flow sheet of the embodiment of the present invention 2.
Embodiment:
Below in conjunction with the accompanying drawings, the embodiment to the present invention is further illustrated,
Embodiment 1
As shown in figure 1, in Fig. 1, the represented equipment of each mark is as follows:P1- unstripped gas expanding machine pressurized ends;P2- is mixed Close refrigerant cycle compressor;E1- main heat exchangers;E2- subcoolers;E3- azeotrope coolers;E4- condenser/evaporators;EXP1- Raw material expander end;T1- high-pressure towers;T2- lower pressure columns;FL- gas-liquid separators.
The represented air-flow of each mark is as follows:The unstripped gas of the laggard high-pressure tower of air-flow A- precoolings;After air-flow B- compression-expansions Enter the unstripped gas of lower pressure column;The high pressure nitrogen overhead condensate liquid into lower pressure column is subcooled in air-flow C-;Air-flow D- enters the high pressure of lower pressure column The thick methane of tower bottom of towe;Air-flow E- is used for the low pressure nitrogen overhead of re-heat;The gaseous flow stock that air-flow F- high pressures column overhead is drawn;Air-flow G- bottom products LNG.
Handled coal upgrading pyrolysis tail gas in the present embodiment, main component includes:CO2、H2、CH4、CO、H2O、N2And its His hydro carbons and sulfide.
The gas is passed through into desulfurization and decarburization, removed water, is taken off after heavy hydrocarbon and trace impurity, into methanation unit, obtained tail Gas is as unstripped gas, and unstripped gas tolerance is 25000Nm3/ h, pressure about 20bar, are divided into two strands of air-flow A, air-flow B by unstripped gas. Wherein 15000Nm3/ h is used to directly enter lower pressure column rectifying, remaining 10000Nm after compressing precooling expansion3/ h is through the laggard high pressure of deep cooling Tower rectifying.
Wherein air-flow A enters main heat exchanger E1, through exchanging heat, and after unstripped gas partial liquefaction, into high-pressure tower T1 bottom, enters The preliminary rectifying separation of row.Wherein the volatile components rich in nitrogen are upward along tower height, and gaseous flow stock is drawn in high-pressure tower T1 tower tops, That is air-flow F, into condenser/evaporator E4, carries out partial condensation, condensed liquid stream C is after subcooler E2 supercoolings Decompression, which enters, continues rectifying in the middle part of lower pressure column, lower pressure column T2 nitrogen overhead air-flows E enters main heat exchanger E1, supplement is provided for process Low temperature cold.
Another gang of air-flow B therein enters main heat exchanger E1 after unstripped gas expanding machine pressurized end P1 superchargings, after cooling Into raw material expanding machine EXP1, after decompression cooling, and high-pressure tower tower bottoms, i.e. air-flow D, into the middle part of lower pressure column T2, with height Press tower T1 overhead condensation liquid air-flow C (57500Nm3/ h) as overhead reflux liquid, carry out lower pressure column T2 distillation process, lower pressure column The methane-rich liquid of tower reactor enters condenser/evaporator E4 sides, the rich nitrogen for the high pressure tower top that the evaporator E4 opposite sides that are condensed come Be heated to part evaporation, evaporation section as lower pressure column upflowing vapor, unvaporized portion from condenser/evaporator E4 sides draw Air-flow G, is used as product liquified natural gas after being subcooled through subcooler.
Unstripped gas and each step gas parameter, as shown in table 1 below in embodiment 1:
Table 1
Gas after methanation Unstripped gas after dehydration Low pressure tower top richness nitrogen Product LNG
Flow (Nm3/h) 300000 250000 206000 45630
Temperature (DEG C) 20 20 -193 -180
Pressure (barA) ~20 ~20 ~1.3 ~1.4
Constitute (mol%)
CH4 14.57 17.72 9ppm 98
H2 0.429 0.522 0.64 0
N2 67.18 81.75 99.36 2
H2O 17.82 0 0 0
CO 31ppm 38ppm 41ppm 22ppm
Embodiment 2
As shown in Fig. 2 in fig. 2, the represented equipment of each mark is as follows:P1- unstripped gas expanding machine pressurized ends;P2- is mixed Close refrigerant cycle compressor;E1- main heat exchangers;E2- subcoolers;E3- azeotrope coolers;E4- condenser/evaporators;EXP1- Raw material expander end;T1- high-pressure towers;T2- lower pressure columns;FL- gas-liquid separators.
The represented air-flow of each mark is as follows:The unstripped gas of the laggard high-pressure tower of air-flow A- precoolings;Air-flow B- expansions are laggard low Press the unstripped gas of tower;The high pressure nitrogen overhead condensate liquid into lower pressure column is subcooled in air-flow C-;Air-flow D- enters the high-pressure tower tower of lower pressure column The thick methane in bottom;Air-flow E- is used for the low pressure nitrogen overhead of re-heat;The gaseous flow stock that air-flow F- high pressures column overhead is drawn;Air-flow G- towers Bottom product LNG.
Handled gas in the present embodiment, main component includes:CO2、H2、CH4、CO、H2O、N2And other hydro carbons and sulphur Compound.After unstripped gas enters in the middle part of main heat exchanger, it is divided into two strands, air-flow A and air-flow B, air-flow A continue after cooling into main heat exchanger E1 Into high-pressure tower T1 bottoms, preliminary rectifying separation is carried out, wherein the volatile components rich in nitrogen are upward along tower height, in high-pressure tower T1 tower tops draw gaseous flow stock, i.e. air-flow F into condenser/evaporator E4, carries out partial condensation, condensed liquid stream C Decompression, which enters, after subcooler E2 supercoolings continues rectifying in the middle part of lower pressure column, lower pressure column T2 nitrogen overhead air-flows E is changed into master Hot device E1, the low temperature cold of supplement is provided for process.
Lower pressure column T2 rectifying is sent directly into after air-flow B expanded machine EXP1 decompression refrigeration cool-downs, and high-pressure tower tower bottoms, i.e., Air-flow D, into lower pressure column T2 middle parts, using high-pressure tower T1 overhead condensation liquid air-flow C as overhead reflux liquid, carries out lower pressure column T2 Distillation process, the methane-rich liquid of lower pressure column tower reactor enters condenser/evaporator E4 sides, and the evaporator E4 opposite sides that are condensed come The rich nitrogen of high pressure tower top be heated to part evaporation, evaporation section is as the upflowing vapor of lower pressure column, and unvaporized portion is from cold Air-flow G is drawn in solidifying evaporator E4 sides, and product liquified natural gas is used as after being subcooled through subcooler.
Unstripped gas and each step gas parameter, as shown in table 2 below in embodiment 2:
Table 2
Gas after methanation Unstripped gas after dehydration Low pressure tower top richness nitrogen Product LNG
Flow (Nm3/h) 300000 250000 206600 45600
Temperature (DEG C) 20 20 -193 -162
Pressure (barA) ~20 ~20 ~1.3 ~1.4
Constitute (mol%)
CH4 14.57 17.72 9ppm 98
H2 0.429 0.522 0.64 0
N2 67.18 81.75 99.36 2
H2O 17.82 0 0 0
CO 31ppm 38ppm 40ppm 28ppm

Claims (6)

1. a kind of method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen, it is characterised in that unstripped gas is divided into two strands Air-flow, main air enters after main heat exchanger cooling, and feeding high-pressure tower carries out rectifying separation;Secondary air flow enters main heat exchange After device cooling certain phase, extracted out from heat exchanger middle part, essence in the middle part of lower pressure column is sent directly into after expanded mechanism cold decrease temperature and pressure Evaporate, bottom of towe obtains product methane;
Described main air enters main heat exchanger (E1), through heat exchange, after unstripped gas cooling or partial liquefaction, into high-pressure tower (T1) bottom, carries out preliminary rectifying separation;Wherein the volatile components rich in nitrogen are upward along tower height, in high-pressure tower (T1) tower Gaseous flow stock is drawn on top, into condenser/evaporator (E4), carries out partial condensation, and condensed liquid stream passes through a subcooler (E2) decompression, which enters, after being subcooled continues rectifying in the middle part of lower pressure column;
Described secondary air flow enters and enters raw material expanding machine (EXP1) after main heat exchanger (E1) cooling, after decompression cooling, with High-pressure tower tower bottoms, into lower pressure column (T2) middle part, as overhead reflux liquid, is entered using high-pressure tower (T1) overhead condensation liquid air-flow The distillation process of row lower pressure column (T2), the methane-rich liquid of lower pressure column tower reactor enters condenser/evaporator (E4) side, and be condensed steaming The rich nitrogen for the high pressure tower top that hair device (E4) opposite side comes is heated to part evaporation, and evaporation section is steamed as the rising of lower pressure column Vapour, unvaporized portion draws air-flow from condenser/evaporator (E4) side, and product liquified natural gas is used as after being subcooled through subcooler.
2. according to the method described in claim 1, it is characterised in that during other part cold can be followed by azeotrope compression Ring refrigeration is provided or nitrogen expansion mechanism SAPMAC method is provided.
3. according to the method described in claim 1, it is characterised in that low pressure pressure tower is more than 0.01MPa, high pressure pressure tower is More than 0.4MPa.
4. a kind of method that methane is extracted from containing methane, hydrogen, the gaseous mixture of nitrogen, it is characterised in that unstripped gas enters main heat exchanger After cooling, it is divided into main air and secondary air flow:Main air continues into high-pressure tower to enter after into main heat exchanger cooling Row rectifying is separated, and is sent directly into rectifying in the middle part of lower pressure column after the expanded machine decompression refrigeration cool-down of secondary air flow, bottom of towe is produced Product methane;
Described main air enters main heat exchanger (E1), through heat exchange, after unstripped gas cooling or partial liquefaction, into high-pressure tower (T1) bottom, carries out preliminary rectifying separation;Wherein the volatile components rich in nitrogen are upward along tower height, in high-pressure tower (T1) tower Gaseous flow stock is drawn on top, into condenser/evaporator (E4), carries out partial condensation, and condensed liquid stream passes through a subcooler (E2) decompression, which enters, after being subcooled continues rectifying in the middle part of lower pressure column;
Described secondary air flow enters raw material expanding machine (EXP1), after decompression cooling, and high-pressure tower tower bottoms, into low pressure In the middle part of tower (T2), using high-pressure tower (T1) overhead condensation liquid air-flow as overhead reflux liquid, the distillation process of lower pressure column (T2) is carried out, The methane-rich liquid of lower pressure column tower reactor enters condenser/evaporator (E4) side, the high-pressure tower that the evaporator that is condensed (E4) opposite side comes The rich nitrogen on top is heated to part evaporation, and evaporation section is as the upflowing vapor of lower pressure column, and unvaporized portion is from condenser/evaporator (E4) air-flow is drawn in side, and product liquified natural gas is used as after being subcooled through subcooler.
5. method according to claim 4, it is characterised in that during other part cold can be followed by azeotrope compression Ring refrigeration is provided or nitrogen expansion mechanism SAPMAC method is provided.
6. method according to claim 4, it is characterised in that low pressure pressure tower is more than 0.01MPa, high pressure pressure tower is More than 0.4MPa.
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