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CN105236845B - A kind of forming method of sheet composite building material - Google Patents

A kind of forming method of sheet composite building material Download PDF

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Publication number
CN105236845B
CN105236845B CN201510534918.9A CN201510534918A CN105236845B CN 105236845 B CN105236845 B CN 105236845B CN 201510534918 A CN201510534918 A CN 201510534918A CN 105236845 B CN105236845 B CN 105236845B
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mentioned
forming method
bag
parts
weight
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Expired - Fee Related
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CN105236845A (en
Inventor
陈楷翰
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Quanzhou Normal University
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Quanzhou Normal University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of forming method of sheet composite building material, it is made by the steps and forms:Raw material is weighed, raw material includes flake reinforcement aggregate and bonding agent;Flake reinforcement aggregate is the one or two or more kinds of mixtures being long placed in shell, broken earthenware brick, bamboo and wood fragment and thin layer schist, and bonding agent is powdered building cementing material;It is mixed to get mixed dry material;The material that shaken in charging is carried out on the horizontal plain bumper of startup, and carries out batch (-type) elastomer pressing and moistening processing;Maintenance shaping is finally carried out at normal temperatures or shaping is sintered at high temperature, obtains the composite architectural materials of bulk.Compared with prior art, that it changes the forming method of traditional flake composite, it can realize that composite molding is carried out to discarded high-strength sheet material goes out the multiple material of building, substantial amounts of discarded object is set to be utilized effectively, substantially reduce the cost of composite building material, and the big production of mechanization can be used, workman's participation amount is small.

Description

A kind of forming method of sheet composite building material
Technical field
The present invention relates to a kind of forming method, more particularly to a kind of forming method of sheet composite building material.
Background technology
Flaky composite material typically refers to the composite for enhancing aggregate using flaky material, this multiple shape composite because The presence of flaky material, the larger problem of difficulty is molded with compound.Existing relatively conventional forming method has two kinds, one For overlay technique, another is SMC sheet shape die press technology for forming.
The concrete operations of overlay technique are:Some flaky materials are coated or impregnated with base-material, last roll-in or overlapping are piled into Type, this overlay technique is mainly used in the making of fiberglass and ancient times extra large oyster shell wall, but such a molding mode has making slow, Workman's participation amount is big, the big defect of labor strength.
The concrete operations of SMC sheet shape die press technology for forming are:Take out standby after flaky material pre-preg base-material, will during shaping Its molding is heat-treating profiled.As disclosed in State Intellectual Property Office on 08 13rd, 2014, Publication No. 103978614A's The SMC die press technology for forming of Discussion on architecture Angle formwork, its key step includes:Step 10, by SMC material according to interior external angle template The size of mould is cut into certain size and the sheet material of weight, and described SMC material is based on unsaturated polyyester Sheet is molded composite wood;Step 20, by charging requirements will in the SMC material that cut inside external angle template mould charging;Step 30th, the SMC material in interior external angle template mould is made to carry out compression molding with a temperature of in certain pressure;Step 40, die sinking take Product.
By above two forming method can obtain flaky material be both needed to a certain specific direction intensity it is high the characteristics of, but together Shi Yaoqiu flaky materials softness resistance to compression, sheet material fragmentation when otherwise shaping is pressurized loses humidification, then some common height The strength sheet material such as waste material such as shell, shale piece is not used to the shaping of flaky composite material.
A few days ago, composite building material often uses glass-fiber-fabric, and the material such as glass beam, reinforcing bar exists as enhancing skeleton, but commonly Cost is high, needs manual manufacture, the problem of labor intensity is high, because of the limitation of the composite forming method of flaky material, causes above-mentioned The high-strength sheet material such as waste material such as shell, shale piece can not cause resource largely to waste as composite building material, it is impossible to ring The call for answering national resources to recycle.Building block common at present etc. is there is not yet in the application of flaky composite material, intensity not Most people's will.
In view of this, the present inventor furthers investigate to above mentioned problem, is produced then in this case.
The content of the invention
It is an object of the invention to provide a kind of forming method of sheet composite building material, it can solve existing high intensity piece The shape material such as waste material such as shell, shale piece can not be molded as sheet composite building material, the problem of causing the wasting of resources, and gram The producing efficiency for taking the presence of traditional flake composite forming method is low, the problem of workman's participation amount is more.
To achieve these goals, the present invention is adopted the following technical scheme that:
A kind of forming method of sheet composite building material, is made by the steps and forms:
First, dispensing:Raw material is weighed, raw material includes flake reinforcement aggregate and bonding agent, and above-mentioned flake reinforcement aggregate is to be long placed in One or two or more kinds of mixtures in shell, broken earthenware brick, bamboo and wood fragment and thin layer schist, above-mentioned bonding agent is building adhesive Gel material, in powdered;
2nd, stirring mixing:The raw material that step one is weighed is mixed, and obtains mixed dry material;
3rd, jolt ramming:
A) it is recessed on the shake table of horizontal shaker to have provided with some die holes in cellular arrangement, each die hole inner sleeve The opening-like bag in its intrinsic upper end,
B) start horizontal shaker, the mixed dry material of step 2 be gradually added into bag, carry out the horizontal jolt ramming in charging, Simultaneously intermittently the mixed dry material in bag is pressed downwards using elastomer, feed jolt ramming during intermittently to The bag of mixed dry material carries out wettability treatment, ultimately forms block;
4th, it is molded:First bag is taken out from horizontal shaker, maintenance shaping or at high temperature is carried out at normal temperatures afterwards Shaping is sintered, the composite architectural materials of bulk are obtained.
The parts by weight of the flake reinforcement aggregate of above-mentioned steps one are 30-60, and the parts by weight of above-mentioned bonding agent are 40- 70, above-mentioned bonding agent is land plaster.
The raw material of above-mentioned steps one also includes fine aggregate, and the parts by weight of above-mentioned flake reinforcement aggregate are 20-60, above-mentioned The parts by weight of fine aggregate are 20-50, and the parts by weight of above-mentioned bonding agent are 5-30.
Above-mentioned fine aggregate is light fine aggregate.
Above-mentioned fine aggregate is made up of the alkalescent porous mineral of 5-50 parts by weight and the carbonaceous filtrate mixing of 0-45 parts by weight, Above-mentioned Alkaline porous mineral are one kind in porous magnesium carbonate, porous magnesium hydroxide and caustic slag, and above-mentioned carbonaceous filtrate is work One kind in property charcoal, sulfonated coal.
A kind of forming method of sheet composite building material of the present invention, it uses horizontal jolt ramming mode, and using elasticity Body carries out batch (-type) and longitudinally pressed, and flaky material can be made to lie low substantially superposition, flaky material is not resulted in broken, and is feeding Bonding agent can be made to meet water thickening the moistening processing of bag during horizontal jolt ramming, make the compound in non-woven bag will not be in water Continue parallel mode under the vibration of yawing bed to slide, so the compound in non-woven bag can be enable to be summed into larger thickness Fine aggregate is filled with finished product, and the superposition slot of flaky material, make the composite building material of shaping has in vertical direction Higher anti-pressure ability.Compared with prior art, that it changes the forming method of traditional flake composite, it can realize to mesh Before be difficult using high-strength sheet material carry out composite molding and go out the multiple material of building, substantial amounts of discarded object is obtained effective profit With, it is to avoid the waste of resource, number can answer that national resources recycles number should, and substantially reduce composite building material into This, it is to avoid traditional architecture composite uses glass-fiber-fabric, and the material such as glass beam, reinforcing bar causes cost is high to ask as enhancing skeleton Topic, and the big production of mechanization can be used, workman's participation amount is small, greatly reduces labor strength, the appearance of the forming method Huge economic value and environment protection significance can be brought.
Embodiment
A kind of forming method of sheet composite building material of the present invention, embodiment one is made by the steps and formed:
First, dispensing:Weigh the flake reinforcement aggregate of 30-60 parts by weight, the bonding agent of 40-70 parts by weight;Wherein sheet increases Strong aggregate is the one or two or more kinds of mixtures being long placed in shell, broken earthenware brick, bamboo and wood fragment and thin layer schist, bonding agent For building cementing material, in powdered;
2nd, stirring mixing:The flake reinforcement aggregate and bonding agent that step one is weighed are stirred mixing, obtain mixing dry Material;
3rd, jolt ramming:
A) it is recessed on the shake table of horizontal shaker to have provided with some die holes in cellular arrangement, it is solid in each die hole Surely there is the opening-like bag in its upper end,
B) start horizontal shaker, the mixed dry material of step 2 be gradually added into bag, carry out the horizontal jolt ramming in charging, Intermittently the mixed dry material in bag is pressed downwards using elastomer during charging jolt ramming, meanwhile, shaken in charging Interval carries out recycling jolt ramming after wettability treatment, lubrication to the bag with mixed dry material during reality, so repeatedly, until reaching To predetermined thickness, block is ultimately formed;
4th, it is molded:First bag is taken out from horizontal shaker, maintenance shaping or at high temperature is carried out at normal temperatures afterwards Shaping is sintered, the composite architectural materials of bulk are obtained.
In the embodiment, what the bonding agent was preferred to use is land plaster.
In the embodiment, elastomer is optimal to use rubber pneumatic bag, can also use other common elastomers.
In the embodiment, flake reinforcement aggregate also can be using the high natural large-scale flaky material of intensity.
In the embodiment, the wettability treatment of step 3 can use by it is lower and under spray process.
The molding mode of the embodiment one can be specifically addressed by the way that case is implemented as follows:
For the making of high-strength gypsum block, concrete operations are as follows, and washing battle field using beach is long placed in the extra large weight of oyster shell 60 Part, its size is from 1 square centimeter to 50 square centimeters;The parts by weight of land plaster 40 are filled, unlatching is put into after being simply mixed Carry out the jolt ramming in charging in the bag of horizontal shaker, and batch (-type) carries out downward elastomer to the compound in bag and pressed, Charging jolt ramming during intermittently to bag integrally is carried out with water wettability treatment be allowed to fixation do not slide, that is, feed jolt ramming after wetting Recycling jolt ramming, so repeatedly, until reaching predetermined thickness;Take out outside bag, and carry out maintenance shaping at normal temperatures, after shaping The outer interior forming blocks of bag are taken out, and forming blocks are cut, you can gypsum block is formed.
The gypsum block that the above method is made carries out test with the gypsum block that conventional method is made and can obtain, using this The gypsum block of forming method equally keeps the moisture absorption ability of the gypsum block of conventional method, and shape is basically unchanged after the moisture absorption, resists Roll over the gypsum block that intensity is far above conventional method.
A kind of forming method of sheet composite building material of the present invention, embodiment two is made by the steps and formed:
First, dispensing:Weigh the flake reinforcement aggregate of 20-60 parts by weight, the fine aggregate and 5-30 parts by weight of 20-50 parts by weight Bonding agent;Wherein flake reinforcement aggregate is to be long placed in shell, broken earthenware brick, bamboo and wood fragment and one kind in thin layer schist or two kinds Mixture above, bonding agent is building cementing material, in powdered;
2nd, stirring mixing:Flake reinforcement aggregate, fine aggregate and the bonding agent that step one is weighed are stirred mixing, obtain To mixed dry material;
3rd, jolt ramming:
A) it is recessed on the shake table of horizontal shaker to have provided with some die holes in cellular arrangement, it is solid in each die hole Surely there is the opening-like bag in its upper end,
B) start horizontal shaker, the mixed dry material of step 2 be gradually added into bag, carry out the horizontal jolt ramming in charging, Intermittently the mixed dry material in bag is pressed downwards using elastomer during charging jolt ramming, meanwhile, shaken in charging Interval carries out recycling jolt ramming after wettability treatment, lubrication to the bag with mixed dry material during reality, so repeatedly, until reaching To predetermined thickness, block is ultimately formed;
4th, it is molded:First bag is taken out from horizontal shaker, maintenance shaping or at high temperature is carried out at normal temperatures afterwards Shaping is sintered, the composite architectural materials of bulk are obtained.
The formula of the embodiment two is generally used for silicic acid calcium sheet composite building material, magnesite sheet composite building material, various cement Class sheet composite architectural materials.
In the embodiment, the fine aggregate is conventional light fine aggregate.
In the embodiment, fine aggregate can also be filtered by the alkalescent porous mineral of 5-50 parts by weight and the carbonaceous of 0-45 parts by weight Material mixing composition, wherein Alkaline porous mineral are one kind in porous magnesium carbonate, porous magnesium hydroxide and caustic slag, carbonaceous filter Expect for one kind in activated carbon, sulfonated coal, be generally used for using the fine aggregate of this type with the piece for catching pollutant function Shape composite building material.
In the embodiment, elastomer is optimal to use rubber pneumatic bag, can also use other common elastomers.
In the embodiment, flake reinforcement aggregate also can be using the high natural large-scale flaky material of intensity.
In the embodiment, the wettability treatment of step 3 can use by it is lower and under spray process.
The molding mode of the embodiment two can be specifically addressed by the way that case is implemented as follows:
For the making of new function water-permeable brick, concrete operations are as follows, weigh its particle diameter for 0.5-20cm2Beach it is old Shell, its particle diameter is 0.1-2mm synthesis magnesite (this synthesis magnesite is the broken system material of porous magnesium carbonate lump), its grain Footpath is 2-4mm sulfonation coal filtering material, and magnesia oxychloride cement, wherein:Gross weight is counted as 100 parts using filtrate, the old shell in beach For 40 parts, synthesis magnesite is 25 parts, and sulfonation coal filtering material is 25 parts, and magnesia oxychloride cement is 10 parts, and unlatching is put into after being simply mixed Horizontal shaker non-woven bag in carry out charging side jolt ramming, and batch (-type) carries out downward elastomer to the compound in bag Press, charging jolt ramming during intermittently non-woven bag is integrally carried out with water wettability treatment be allowed to fixation do not slide, so instead It is multiple, taken out until reaching after predetermined thickness from horizontal shaker, and binder 3 days aftershapings of maintenance are carried out in normal temperature, obtain bulk Prefabricated component;This prefabricated component, which is put into it, to be had in the pearl cotton-padded covering of one layer of organic-flocculation oxidant layer, is dried, and grass planting is filled in after drying In the through hole of brick, water-permeable brick, or direct concrete perfusion formed in situ water-permeable brick or even straight forming outside filtration members are obtained Road surface.
Spring Urban Rain pavement runoff sampling sample is implemented to be tested in the water-permeable brick obtained by the case study on implementation, Show that the water-permeable brick high permeable speed and can remove 85% suspension, 70%COD, lead zinc-copper element clearance of sample and be respectively 83%, 71%, 52%.So visible, suspension, COD, the heavy metal removing rate of this water-permeable brick are permeable apparently higher than conventional cement Brick, ceramic water-permeable brick, resin water-permeable brick and grass-planting brick.In addition, rolling the water-permeable brick of rear the present embodiment one without broken using 5 tons of automobiles Damage, pearl cotton bag is stepped on without observable depression using high-heeled shoes, and walking is without feel is pressed against, in application process, the filtration members Replacing can be extracted if necessary;As can be seen here, using the water-permeable brick obtained by the forming method of the present invention, its effect is much better than tradition The effect of water-permeable brick, and the sewage treatment function not having with traditional water-permeable brick.
In summary, the forming method of a kind of sheet composite building material of the invention, it uses horizontal jolt ramming mode, and Pressed using elastomer, flaky material can be made to lie low substantially superposition, flaky material is not resulted in it is broken, and in charging water Bonding agent can be made to meet water thickening the moistening processing of bag during flat jolt ramming, make the compound in bag will not be in horizontal shaker Vibration is lower to continue parallel mode slip, the compound in bag is summed into the finished product of larger thickness, and sheet material Fine aggregate is filled with the superposition slot of material, enable the composite building material of shaping has higher resistance to compression in vertical direction Power.Compared with prior art, that it changes the forming method of traditional flake composite, it can realize to discarded high intensity piece Shape material carries out composite molding and goes out the multiple material of building, substantial amounts of discarded object is utilized effectively, it is to avoid the waste of resource, energy Enough number answer that national resources recycles number should, and substantially reduce the cost of composite building material, it is to avoid traditional architecture composite Using glass-fiber-fabric, the material such as glass beam, reinforcing bar causes the problem of cost is high as enhancing skeleton, and can use the big life of mechanization Production, workman's participation amount is small, greatly reduces labor strength, appearances of the forming method can bring huge economic value with Environment protection significance.
Above-described embodiment and non-limiting method of the invention, any person of an ordinary skill in the technical field are done to it Appropriate change or modification, all should be regarded as not departing from the patent category of the present invention.

Claims (5)

1. a kind of forming method of sheet composite building material, it is characterised in that:It is made by the steps and forms:
First, dispensing:Weigh raw material, raw material includes flake reinforcement aggregate and bonding agent, above-mentioned flake reinforcement aggregate for be long placed in shell, One or two or more kinds of mixtures in broken earthenware brick, bamboo and wood fragment and thin layer schist, above-mentioned bonding agent is building gelling material Material, in powdered;
2nd, stirring mixing:The raw material that step one is weighed is mixed, and obtains mixed dry material;
3rd, jolt ramming:
A) recessed on the shake table of horizontal shaker to have provided with some die holes in cellular arrangement, each die hole inner sleeve is intrinsic The opening-like bag in its upper end,
B) start horizontal shaker, the mixed dry material of step 2 is gradually added into bag, carry out the horizontal jolt ramming in charging, simultaneously Intermittently the mixed dry material in bag is pressed downwards using elastomer, interval is to mixing during charging jolt ramming The bag of siccative carries out wettability treatment, ultimately forms block;
4th, it is molded:First bag is taken out from horizontal shaker, maintenance shaping is carried out at normal temperatures afterwards or carries out at high temperature Sinter molding, obtains the composite architectural materials of bulk.
2. a kind of forming method of sheet composite building material according to claim 1, it is characterised in that:Above-mentioned steps one The parts by weight of flake reinforcement aggregate be 30-60, the parts by weight of above-mentioned bonding agent are 40-70, and above-mentioned bonding agent is gypsum Powder.
3. a kind of forming method of sheet composite building material according to claim 1, it is characterised in that:Above-mentioned steps one Raw material also include fine aggregate, the parts by weight of above-mentioned flake reinforcement aggregate are 20-60, and the parts by weight of above-mentioned fine aggregate are 20-50, the parts by weight of above-mentioned bonding agent are 5-30.
4. a kind of forming method of sheet composite building material according to claim 3, it is characterised in that:Above-mentioned fine aggregate For light fine aggregate.
5. a kind of forming method of sheet composite building material according to claim 3, it is characterised in that:Above-mentioned fine aggregate It is made up of the alkalescent porous mineral of 5-50 parts by weight and the carbonaceous filtrate mixing of 0-45 parts by weight, above-mentioned Alkaline porous mineral are One kind in porous magnesium carbonate, porous magnesium hydroxide and caustic slag, above-mentioned carbonaceous filtrate is one in activated carbon, sulfonated coal Kind.
CN201510534918.9A 2015-08-27 2015-08-27 A kind of forming method of sheet composite building material Expired - Fee Related CN105236845B (en)

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US20200338878A1 (en) * 2017-05-31 2020-10-29 Hanbat National University Industry-Academic Cooperation Foundation Method for manufacturing lightweight high-strength material using middle fragment of shell
CN109227890A (en) * 2018-10-18 2019-01-18 天津市静搏轻型建材有限公司 A kind of Novel block brick processing technology
CN110315781B (en) * 2019-06-30 2024-06-14 德州瑞拓通风设备有限公司 Method for recycling waste materials of glass magnesium composite board and product thereof

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CN1124202C (en) * 2000-06-14 2003-10-15 孙景宽 Decorative colour composite tile of powder coal ash and its production technology
JP2005060177A (en) * 2003-08-15 2005-03-10 Yasuo Iyoda Lightweight concrete containing inorganic foamed body and charcoal
CN101451336A (en) * 2007-11-29 2009-06-10 虞选勇 Permeable pavement bricks
KR100951712B1 (en) * 2007-12-13 2010-04-07 황유하 The pavement block which has porous filter
KR101283094B1 (en) * 2010-11-11 2013-07-05 박효준 The water permeance sidewalk block having filter pipes
CN103132483B (en) * 2013-01-31 2015-06-10 广东源盛生态环保科技有限公司 Light brick capable of purifying water quality
CN104528906B (en) * 2014-12-31 2017-05-10 泉州师范学院 Bottom mud passivation system suitable for aquatic ecological reconstruction and construction technology thereof

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