CN105215640A - Large-scale seat ring special plane technological method for processing - Google Patents
Large-scale seat ring special plane technological method for processing Download PDFInfo
- Publication number
- CN105215640A CN105215640A CN201510736573.5A CN201510736573A CN105215640A CN 105215640 A CN105215640 A CN 105215640A CN 201510736573 A CN201510736573 A CN 201510736573A CN 105215640 A CN105215640 A CN 105215640A
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- China
- Prior art keywords
- seat ring
- equipment
- processing
- workbench
- crossbeam
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/16—Stators
- F03B3/18—Stator blades; Guide conduits or vanes, e.g. adjustable
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/10—Manufacture by removing material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses the process of a kind of large-sized water turbine field ring special plane processing.This process adopts movable vertical lathe processing equipment and matching tooling utensil, assembling and processing seat ring on mounting plate.Comprising: adopt the special plane equipment that workbench is movable, by installing and removing combination with column, crossbeam, knife rest, realizing equipment mounting or dismounting and carrying; Adopt special adjustment instrument to install, adjustment can moving device, meets installation accuracy demand; Adopt square chest fix and support processed seat ring mode, make it meet equipment processing stroke; Utilize the facility that equipment can move, centering and processing seat ring, the frequent mobile centering of the seat ring workpiece avoiding weight large; Equipment worktable rotary drives column knife rest, the seat ring workpiece that processing is fixing, realizes once mounting, comprehensive processing technology.The present invention has processing technology novelty, uniqueness, rational technology, succinct, and crudy is controlled, precision advantages of higher.
Description
Technical field:
The invention discloses the process of a kind of large-sized water turbine field ring special plane equipment processing.
Background technology:
Seat ring is the important flow passage components of the hydraulic turbine, is also the main stressed member imbedded in parts.Large-sized water turbine field ring many employings splitted structure, processes at large-scale vertical lathe be generally combined into full circle in factory after.
Large-scale seat ring, when capacity of equipment allows, adopts general vertical Vehicle Processing more.Seat ring vertical lathe workbench forms full circle, and turnery processing is carried out in the rotation with vertical lathe workbench.After vertical Vehicle Processing, split into distinguish, processing screw hole on boring machine.Therefore the processing of whole seat ring needs to complete with Li Che and boring machine two complete equipment.
When seat ring size, weight are larger, common vertical car method processing is adopted to need to be equipped with high-mechanic, vertical vehicle device that processing tactical diameter is large.Part manufactory is limited to the reason such as place, capacity of equipment, does not possess such processing conditions, cannot implement.
Summary of the invention:
The object of the invention is to disclose the movable special plane technological method for processing of a kind of large-sized water turbine field ring, the workpiece proposing a kind of uniqueness maintains static, the special plane equipment of detachable movement carries out disposable dress pressure to large-sized water turbine field ring, the process of comprehensive processing, reduce place demand, under the prerequisite of ensuring the quality of products, improve working (machining) efficiency.Technical scheme of the present invention is: a kind of large-scale seat ring special plane technological method for processing, this process comprises the steps: that (1) adopts movable numerical control seat ring special machine tool, and its equipment body part comprises workbench [3], column [1], crossbeam [2], knife rest [7];
(2) rotary table of equipment is installed on mounting plate, and workbench uses adjustable sizing block [4] leveling on mounting plate;
(3) hang distinguish seat ring to machine tooling stroke range height, distinguish seat ring [5] is formed full circle on supporting by frock on square chest [6];
(4) reconditioner bed apparatus, by the upper existing benchmark adjustment of seat ring [5], centering, ensures that equipment is concentric with seat ring;
(5) hanging device column [1] and crossbeam [2], knife rest [7] assembly, assemble with workbench [3], adjustment precision of equipment installation;
(6) equipment workbench [3] drives column [1] and crossbeam [2] to do rotary cutting motion, and seat ring [5] dress pressure maintains static;
(7) machine tool beam band movable knife rack [7] does revolution cutting, and processing seat ring [5] plane, inner circle, then pull down tool holder [7], milling head [8] is installed, thread mill drilling joint hole, by completing above-mentioned technique content, completes each position processing of large-scale seat ring.
The present invention adopts a set of multiple functional movable numerical control seat ring special machine tool equipment, is arranged on mounting plate and processes seat ring workpiece.In the fixed situation of processing component, drive column, crossbeam and knife rest to rotate by workbench and realize turnery processing, realize boring, the Milling Process of seat ring after changing milling head, ensure that crudy.
This process method equipment centering, easy to process, efficiency is high.Once mounting equipment, comprehensive car, Milling Machining seat ring, be specially adapted to large-sized water turbine field ring structure.
The present invention can fully ensure seat ring crudy, utilizes movable equipment replacement large-scale vertical lathe to process, and final guarantee machined surface surface roughness is not less than Ra3.2, and flatness is less than 0.15mm.
This process has been broken away from traditional handicraft and has been adopted large-scale general to found vehicle device processing mode, and require low to Equipment Foundations, place adjusts flexibly.
Compared with traditional handicraft, adopt the movable equipment of car, boring one, once mounting and all being machined by seat ring, working (machining) efficiency is high, quality good, without secondary centering dress pressure workpiece.Moved flexibly by equipment, manufacturing field is made full use of.
Compared with common process, this is processed as the fixed processing mode of workpiece, and equipment rotates, and such gross weight of equipment amount alleviates, and cost reduces.Because workpiece maintains static, make that crudy is reliable, safety.
This art inventions has been applied to the processing of plentiful reconstruction stay ring, and this seat ring maximum gauge Ф 16570mm, ensure that the required precision of machined surface surface roughness Ra 3.2, flatness 0.15mm; The application of this special plane equipment realizes the original seat ring process equipment upgrading of my company, meets the nervous demand of production site.
Accompanying drawing illustrates:
Fig. 1 is equipment turning seat ring front view
Fig. 2 is equipment turning seat ring top view
Fig. 3 is equipment processing seat ring joint hole figure
Detailed description of the invention:
A kind of large-scale seat ring special plane technological method for processing: this process comprises the steps:
(1) as shown in Figure 1, adopt movable numerical control seat ring special machine tool, its equipment body part comprises workbench 3, column 1, crossbeam 2, knife rest 7;
(2) rotary table of equipment is installed on mounting plate, and workbench uses adjustable sizing block 4 leveling on mounting plate;
(3) hang distinguish seat ring to machine tooling stroke range height, distinguish seat ring 5 is formed full circle on supporting by frock on square chest 6;
(4) reconditioner bed apparatus, as shown in Figure 2, by benchmark adjustment existing on seat ring 5, centering, ensures that equipment is concentric with seat ring;
(5) hanging device column 1 and crossbeam 2, knife rest 7 assembly, assemble with workbench 3, adjustment precision of equipment installation;
(6) equipment workbench 3 drives column 1 and crossbeam 2 to do rotary cutting motion, and seat ring 5 fills pressure and maintains static;
(7) as shown in Figure 3, machine tool beam band movable knife rack 7 is done revolution and is cut, and processing seat ring 5 plane, inner circle, then pull down tool holder 7, install milling head 8, thread mill drilling joint hole, by completing above-mentioned technique content, completes each position processing of large-scale seat ring.
Concrete technology step is as follows:
(1) as shown in Figure 1, process equipment main post 1, crossbeam 2, knife rest 7 part are first assembled and put together on together, and adjust installation accuracy;
(2) erection unit rotary table 3 on mounting plate, and utilize adjustable sizing block 4 that workbench is carried out leveling, beat table surveying work platform rotating accuracy and be less than 0.10mm, then workbench dress is pressed, is fixed on mounting plate;
(3) as shown in Figure 2, distinguish seat ring 5 is put on the height 1100mm square chest 6 of 8 point layouts such as grade, ensures processing seat ring in equipment processing stroke range;
(4) seat ring forms full circle on square chest 6, and seat ring is pressed benchmark horizontal line level-off, and precision is less than 0.50mm;
(5) by datum line adjustment existing on seat ring, centering equipment, make equipment concentric with seat ring, concentricity is less than 0.50mm;
(6) hanging device column 1, crossbeam 2, knife rest 7 assembly, and assemble with equipment workbench 3, fixing after adjustment installation accuracy;
(7) seat ring dress presses solidly and fixes on mounting plate, and drive motors energising aftertable 3 rotates, and drives column 1 and crossbeam 2 to do gyration;
(8) as shown in Figure 3, crossbeam 2 is with movable knife rack 7 to do revolution and is cut, thick, finish turning seat ring plane, inner circle.Dismantle knife rest 7 after finish turning, end mill head 8 is installed, processes each position joint hole.
By completing above-mentioned technique content, realize on mounting plate with movable special plane processing seat ring.
Need equipment be used:
● movable seat ring special plane (workbench, column, crossbeam etc.)
● square chest
● adjustable sizing block
● knife rest
● end mill head
The present invention proposes the movable special mach a kind of processing method of the large-scale seat ring of a kind of hydraulic turbine, solve large-sized water turbine field ring because capacity of equipment is not enough and the restriction of place operation.Utilize the feature of the convenient resettlement of movable equipment, car, Milling Machining are carried out to large-sized annular parts, ensure that implementing dress to the annular element of ad hoc structure presses solidly non-rotary processing mode surely.
Claims (1)
1. a large-scale seat ring special plane technological method for processing, its special body size is: this process comprises the steps:
(1) adopt movable numerical control seat ring special machine tool, its equipment body part comprises workbench [3], column [1], crossbeam [2], knife rest [7];
(2) rotary table of equipment is installed on mounting plate, and workbench uses adjustable sizing block [4] leveling on mounting plate;
(3) hang distinguish seat ring to machine tooling stroke range height, distinguish seat ring [5] is formed full circle on supporting by frock on square chest [6];
(4) reconditioner bed apparatus, by the upper existing benchmark adjustment of seat ring [5], centering, ensures that equipment is concentric with seat ring;
(5) hanging device column [1] and crossbeam [2], knife rest [7] assembly, assemble with workbench [3], adjustment precision of equipment installation;
(6) equipment workbench [3] drives column [1] and crossbeam [2] to do rotary cutting motion, and seat ring [5] dress pressure maintains static;
(7) machine tool beam band movable knife rack [7] does revolution cutting, and processing seat ring [5] plane, inner circle, then pull down tool holder [7], milling head [8] is installed, thread mill drilling joint hole, by completing above-mentioned technique content, completes each position processing of large-scale seat ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510736573.5A CN105215640A (en) | 2015-11-04 | 2015-11-04 | Large-scale seat ring special plane technological method for processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510736573.5A CN105215640A (en) | 2015-11-04 | 2015-11-04 | Large-scale seat ring special plane technological method for processing |
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| CN105215640A true CN105215640A (en) | 2016-01-06 |
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| CN201510736573.5A Pending CN105215640A (en) | 2015-11-04 | 2015-11-04 | Large-scale seat ring special plane technological method for processing |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729244A (en) * | 2016-05-13 | 2016-07-06 | 哈尔滨电机厂有限责任公司 | Technological method for measuring coaxiality of blind valve shaft holes in two ends of large-size valve body of water turbine |
| CN106181259A (en) * | 2016-08-15 | 2016-12-07 | 哈尔滨电机厂有限责任公司 | Big high size list upper ring plate split-type seat ring building site processing method |
| CN106514143A (en) * | 2016-11-09 | 2017-03-22 | 哈尔滨电机厂有限责任公司 | Special machining method for large runner shaft coupling holes |
| CN109909679A (en) * | 2019-04-16 | 2019-06-21 | 哈尔滨电机厂有限责任公司 | A kind of raising divides valve seat ring Aperture precision method |
| CN111804805A (en) * | 2020-07-10 | 2020-10-23 | 胡春香 | Plate punching mechanism for electrical cabinet |
| CN111804803A (en) * | 2020-07-10 | 2020-10-23 | 胡春香 | Automatic punching machine with middle door opening for cabinet door of electrical cabinet |
| CN111922278A (en) * | 2020-08-13 | 2020-11-13 | 哈尔滨电机厂有限责任公司 | Process method for riveting fan blades of collector ring fan of generator rotor |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729244A (en) * | 2016-05-13 | 2016-07-06 | 哈尔滨电机厂有限责任公司 | Technological method for measuring coaxiality of blind valve shaft holes in two ends of large-size valve body of water turbine |
| CN105729244B (en) * | 2016-05-13 | 2018-01-30 | 哈尔滨电机厂有限责任公司 | The blind valve shaft hole coaxality measurement process in hydraulic turbine large valve body both ends |
| CN106181259A (en) * | 2016-08-15 | 2016-12-07 | 哈尔滨电机厂有限责任公司 | Big high size list upper ring plate split-type seat ring building site processing method |
| CN106181259B (en) * | 2016-08-15 | 2018-07-13 | 哈尔滨电机厂有限责任公司 | Big high size list upper ring plate split-type seat ring building site processing method |
| CN106514143A (en) * | 2016-11-09 | 2017-03-22 | 哈尔滨电机厂有限责任公司 | Special machining method for large runner shaft coupling holes |
| CN109909679A (en) * | 2019-04-16 | 2019-06-21 | 哈尔滨电机厂有限责任公司 | A kind of raising divides valve seat ring Aperture precision method |
| CN111804805A (en) * | 2020-07-10 | 2020-10-23 | 胡春香 | Plate punching mechanism for electrical cabinet |
| CN111804803A (en) * | 2020-07-10 | 2020-10-23 | 胡春香 | Automatic punching machine with middle door opening for cabinet door of electrical cabinet |
| CN111922278A (en) * | 2020-08-13 | 2020-11-13 | 哈尔滨电机厂有限责任公司 | Process method for riveting fan blades of collector ring fan of generator rotor |
| CN111922278B (en) * | 2020-08-13 | 2022-01-14 | 哈尔滨电机厂有限责任公司 | Process method for riveting fan blades of collector ring fan of generator rotor |
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Application publication date: 20160106 |
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