CN105200621A - Preparation method for elastic fabric - Google Patents
Preparation method for elastic fabric Download PDFInfo
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- CN105200621A CN105200621A CN201510684256.3A CN201510684256A CN105200621A CN 105200621 A CN105200621 A CN 105200621A CN 201510684256 A CN201510684256 A CN 201510684256A CN 105200621 A CN105200621 A CN 105200621A
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Abstract
The invention discloses a preparation method for an elastic fabric. 60-70% of 70S wool and 30-40% of Sorona fiber are used to prepare the new elastic fabric though the processes of dyeing, spinning, weaving and finishing. The product is the elastic environment-friendly new fabric, is prepared by blending wool and Sorona fiber, has the characteristics of being waxy and smooth in wool and full in elasticity, is comfortable to wear and not uptight. Due to the addition of Sorona fiber, the original properties of the raw materials are reserved, the quality of wool is reflected, the softness and skin-touch are improved, the drapability and the fabric luster are improved, and the fabric is endowed with natural soft feeling, replaces polyurethane, has better stretching and elastic recovery properties, is warm, comfortable, dry, breathable, good in washability, pendulous, crease-resistant, environment-friendly and pollution-free, and is the ideal fabric for making high-grade casual clothes.
Description
Technical field
The invention belongs to weaving face fabric preparing technical field, particularly a kind of preparation method of elastic fabric.
Background technology
Along with the continuous lifting of wool quality and the successive optimization of process technology, China's wool textile enterprises has proceeded to the competition situation of high-end product.The ecology of arising at the historic moment, environmental protection, functionalization worsted fabric increasingly substitute conventional hair and wash main road product, according to the needs strengthening independent brand construction, by the abundant investigation to domestic and international market, we find that Sorona fiber has excellent combining properties in numerous apparel applications: outstanding soft feel, comfortable elasticity and unique recoverability, and bright in luster, anti-chlorine/uvioresistant etc.Sorona fiber can with any other fiber blend or intertexture-comprise artificial fibre (as terylene, nylon, spandex etc.) and natural fabric (as cotton, fiber crops and wool etc.).Product is widely used in the fields such as shirt, trousers, western-style clothes, overcoat, cowboy, underwear, sportswear.Textiles is become by Sorona fiber process, other textile fabrics existing is greatly better than at the aspect of performance such as comfortable, wear-resisting, elasticity, crease-resistant, protection, Sorona fiber dyeing performance is good, thus designs and varieties are more rich and varied, enjoy consumers, the unique advantage of Sorona is its superior natural elasticity and recyclable, recycling property, becomes " environmental protection century " the most valued project.
In addition, through market survey, according to the continuous reinforcement of present consumer's environmental protection ideas, Environmental-protecting elastic fabric oneself become the new guiding of consumption now, by to the analysis of like product and research, and consult related data, the many employings of elastic fabric in the market add a certain proportion of spandex or Lycra to reach elastic effect, but the fabric adding this kind of raw material easily produces the disadvantages such as plastic deformation, elastic recovery is poor, spandex easily exposes along with the prolongation of the time of wearing.And adding of a high proportion of Sorona elastomer, overcome spandex, the drawback of Lycra fabric has again splendid elasticity, because its raw material sources are in corn, unique advantage is its recyclable, recycling property.The Product Green produced, ecological, environmental protective.
But Sorona fiber belongs to improved elastic terylene, high-temp dyeing easily produces larger aberration, easily lose intrinsic elasticity, and the easy red stain of fabric Final finishing high-temperature shaping of producing, low temperature can cause poor dimensional stability again, elastic elongation is inadequate, and production difficulty is larger.
Summary of the invention
The object of the invention is the preparation method in order to provide a kind of elastic fabric, there is soft glutinous smooth, feature that elasticity is sufficient.
In order to realize object of the present invention, the technical scheme of employing is:
A preparation method for elastic fabric, is characterized in that, comprises step:
1), dyeing process
Owing to using 70 Australia's hairs, for protection fiber is injury-free, be convenient to rear road and produce, therefore select environment-friendly type import reactive dye for wool orchid to receive plain red 6G, yellow 4G or black CE, adopt low temperature dyeing, dyeing temperature controls at 85 DEG C, is incubated 55 minutes.Simultaneously for reducing look flower, improve chromatic light effect, and adopt import levelling agent A Baige B, bath raio adopts 1:10; Save water, electricity, vapour, production energy-saving, greatly reduced Enterprise Integrated production cost, improved spinning row yielding and yarn strength simultaneously, and then improve feel and the style of fabric.
Sorona fiber DISPERSE DYES carries out low temperature dyeing, and temperature retention time controls at 110 DEG C, ensures fiber Dry Sack rate, dyefastness and special elasticity.
During after backwashing, for ensureing that strip is easily dried, easy grilling, after backwashing groove temperature controls 1 groove 65 DEG C, 2,3 grooves 40 DEG C, and 4 grooves 55 DEG C, under after backwashing, machine wool top reaches refreshing, clean, suitable feel.The mixed comb of stamp wool top collocation adding 40% is adopted, pure color, the clear exquisiteness in finished product face during mixed comb.
2), spinning process
In recombing process, for reducing fibre damage, be convenient to combing, close setting is taked in each road, (B306 spaces 45mm in little drawing-off, 6 times of drawing-offs), recombing ensures that fleece is straight, clear, concrete measure: the feed quantity 50mm/ minute controlling profit, the environmental protection mixing oil of 0.3% ~ 1% is added during silver mixing, before spin each procedure and all adopt small tension receiving coil, to reduce the damage of fiber, ensure that spinning efficiency spinning process follows light feeding, little drawing-off, the principle of the low speed of a motor vehicle: the compact spinning speed of a motor vehicle 7000 revs/min walked by spun yarn, 750 revs/min, winder, tension pulley 100cN, Temperature and Humidity Control, temperature 23 DEG C, humidity 75%, resultant yarn strand is evenly bright and clean, filoplume is few.
3), weaving process
Guarantee during warping that yarn path is smooth and easy, sheet yarn tension is even, prevents cloth cover from producing from hanging.Use composite macromolecule HG106 warp thread cold slurry agent during beaming, wax, than control 8%, improves the ABRASION RESISTANCE docile filoplume of yarn.
Weave and adopt import Italy SMIT Rapier looms, the speed of a motor vehicle 320 ms/min, tension force controls at 230N-250N, reduce misdraft, for ensureing fabric quality, for further adjustments on back rest opening on equipment, adopt isostension opening, (back rest level 2 grades, vertical+2 tension force 280N palm fibres at ordinary times between 313 degree), the clear exquisiteness of face lines, grey quality is good.
Loom knitting technology: upper machine weft density: 194*194 root/10cm, upper gate width 183.5cm, porter 97#, fabric tissue 1/1 plain weave.
Further, also finishing process is comprised:
Open washing connection boil → dry in fixed → braying examine → bis-boil singe → height washes → bis-ly boil → absorb water → dry → middle inspection → ripely repair → roll soft → middle inspection → dewing → KD tank steaming → finished product
What this kind was mainly given prominence to is the Comfortable elastic and softness, the fine and smooth feel that meet Human Physiology demand, dyeing and finishing technology singe after walking open washing connection boil strengthening process route (usual processing route do not walk open washing connection boil, only walk two boiling), each road broadwise small tension receiving coil prevents from destroying elastic elongation, the gloss of outstanding fabric, soft.It is fixed to dry: 160 DEG C of * 20m/min, middle overfeeding; Twoly to boil: 80 DEG C * 30,1,3,4,6 pressurizations, 200mlHAC, decatizing: WPF7# technique, turn around to stand up, (control stress point: wet cloth sizing, strengthen wearability, pH value control 6-7, decatizing nature enters machine, do not add tension force, 120s normal temperature decatizing twice, prevent mud head tail aberration).
Improve crabbing temperature and carry out abundant pre-setting, reduce setting temperature prevention red stain, not only ensure fabric DIMENSIONAL STABILITY, and look does not become.Final finishing is through low-temperature shaped arrangement, and make fabric have superior elasticity, splendid wrinkle resistance, comfortable feel, pure color wearability are excellent, added value of product is high.
Preferably, in the raw material used, containing 70S wool 60 ~ 70%, Sorona fiberoptic fiber 30 ~ 40%.
For fiber properties, Sorona stock-dye adopts hollow ball 110 DEG C of low temperature dyeings, dye molecule is made fully to penetrate into fibrous inside, be adsorbed onto fiber inner surface, guarantee coloured light is accurate, fully unclog and readjust with stamp wool top after Sorona stock-dye and mix, each component fibre is mixed, pure color.
Final finishing workshop section mainly becomes and elasticity selection process route around look, for the easy red stain of high-temperature shaping, Low-Temperature Size poor stability does not reach elastic effect, take each road broadwise small tension receiving coil, singe to firing technique after singing after open washing connection boils, crabbing temperature controls at about 100 DEG C, and softener use amount is reduced to 1% again, setting temperature controls the unconventional finishing technique route at 160 ± 5 DEG C, ensures the wearability that fabric color is pure and good.
The beneficial effect that the present invention has:
This product is the new fabric of elastic environmental-protection type, and product is formed by wool/Sorona fiber blend, has soft glutinous smooth, the feature that elasticity is sufficient of wool, and comfortable and easy to wear not tight.Due to adding of Sorona fiber, both the primary characteristic of raw material had been remained, embody again the quality of wool, improve flexibility and the skin-friendly of fabric, add drapability and fabric sheen, give the natural soft feel of fabric, replacement spandex has stretching and elastic recovery preferably, cold-proof comfort, dry and comfortable ventilative and washability is good, dangling crease-resistant environment friendly and pollution-free, is the desirable fabric making high-grade leisure clothes.
Characteristic due to Sorona fiber gives the elasticity that this fabric meets Human Physiology demand; Sorona fiber is that the method utilizing primverose to ferment generates PDO in addition; carry out section after adding TPA reaction again to make; raw material sources are in renewable resource but not petrochemical material; not only economize energy but also ecological, environmental protective; meet advocate in the whole world ecology, green, environmental protection, reproducible theory, greatly can alleviate oil crisis.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, but protection scope of the present invention is not only confined to embodiment.
The raw material parameter selected is as follows,
Embodiment 1
A preparation method for elastic fabric, is characterized in that, comprises step:
1), dyeing process
Wool selects environment-friendly type import reactive dye for wool orchid to receive plain red 6G, and dyeing temperature controls at 80 DEG C, is incubated 55 minutes; And adopt import levelling agent A Baige B, bath raio adopts 1:10;
Sorona fiber DISPERSE DYES carries out low temperature dyeing, and holding temperature controls at 100 ~ 110 DEG C,
During after backwashing, for ensureing that strip is easily dried, easy grilling, after backwashing groove temperature controls 1 groove 65 DEG C, 2 grooves, 3 groove 40 DEG C, 4 grooves 55 DEG C, adopts the stamp wool top collocation adding 40% to mix comb during mixed comb,
2), spinning process
In recombing process, close setting is taked in each road, little drawing-off (B306 space 45mm, 6 times of drawing-offs), recombing ensures that fleece is straight, clear, concrete measure: control the feed quantity 50mm/ minute of profit, add the environmental protection mixing oil of 0.3% during silver mixing, frontly spins each procedure and all adopts small tension receiving coil, to reduce the damage of fiber, ensure that spinning efficiency spinning process follows light feeding, little drawing-off, the principle of the low speed of a motor vehicle: spun yarn walks the compact spinning speed of a motor vehicle 7000 revs/min, 750 revs/min, winder, tension pulley 100cN, Temperature and Humidity Control, temperature 23 DEG C, humidity 75%
3), weaving process
Use composite macromolecule HG106 warp thread cold slurry agent during beaming, wax than control 5%,
Weave and adopt import Italy SMIT Rapier looms, the speed of a motor vehicle 320 ms/min, tension force controls at 230N, reduce misdraft, for ensureing fabric quality, for further adjustments on back rest opening on equipment, adopt isostension opening, (back rest level 2 grades, vertical+2 tension force 280N palm fibres at ordinary times between 313 degree).
Loom knitting technology: upper machine weft density: 194*194 root/10cm, upper gate width 183.5cm, porter 97#, fabric tissue 1/1 plain weave.
Finishing process:
Open washing connection boil → dry in fixed → braying examine → bis-boil singe → height washes → bis-ly boil → absorb water → dry → middle inspection → ripely repair → roll soft → middle inspection → dewing → KD tank steaming → finished product
It is fixed to dry: 160 DEG C, 20m/min, middle overfeeding; Twoly to boil: 80 DEG C * 30,1,3,4,6 pressurizations, 200mlHAC, decatizing: WPF7# technique, turn around to stand up, (control stress point: wet cloth sizing, strengthen wearability, pH value control 6-7, decatizing nature enters machine, do not add tension force, 120s normal temperature decatizing twice, prevent mud head tail aberration).
In the raw material used, containing 70S wool 60%, Sorona fiberoptic fiber 40%.
Embodiment 2
A preparation method for elastic fabric, is characterized in that, comprises step:
1), dyeing process
Wool selects the yellow 4G of environment-friendly type import reactive dye for wool, and dyeing temperature controls at 85 DEG C, is incubated 60 minutes; And adopt import levelling agent A Baige B, bath raio adopts 1:20;
Sorona fiber DISPERSE DYES carries out low temperature dyeing, and holding temperature controls at 110 DEG C,
During after backwashing, for ensureing that strip is easily dried, easy grilling, after backwashing groove temperature controls 1 groove 65 DEG C, 2 grooves, 3 groove 40 DEG C, 4 grooves 55 DEG C, adopts the stamp wool top collocation adding 50% to mix comb during mixed comb,
2), spinning process
In recombing process, close setting is taked in each road, little drawing-off (B306 space 45mm, 6 times of drawing-offs), recombing ensures that fleece is straight, clear, concrete measure: control the feed quantity 50mm/ minute of profit, add the environmental protection mixing oil of 0.6% during silver mixing, frontly spins each procedure and all adopts small tension receiving coil, to reduce the damage of fiber, ensure that spinning efficiency spinning process follows light feeding, little drawing-off, the principle of the low speed of a motor vehicle: spun yarn walks the compact spinning speed of a motor vehicle 7000 revs/min, 750 revs/min, winder, tension pulley 120cN, Temperature and Humidity Control, temperature 23 DEG C, humidity 75%
3), weaving process
Use composite macromolecule HG106 warp thread cold slurry agent during beaming, wax than control 10%,
Weave and adopt import Italy SMIT Rapier looms, the speed of a motor vehicle 320 ms/min, tension force controls at 250N, reduce misdraft, for ensureing fabric quality, for further adjustments on back rest opening on equipment, adopt isostension opening, (back rest level 2 grades, vertical+2 tension force 280N palm fibres at ordinary times between 313 degree).
Loom knitting technology: upper machine weft density: 194*194 root/10cm, upper gate width 183.5cm, porter 97#, fabric tissue 1/1 plain weave.
Finishing process:
Open washing connection boil → dry in fixed → braying examine → bis-boil singe → height washes → bis-ly boil → absorb water → dry → middle inspection → ripely repair → roll soft → middle inspection → dewing → KD tank steaming → finished product
It is fixed to dry: 160 DEG C, 20m/min, middle overfeeding; Twoly to boil: 80 DEG C * 30,1,3,4,6 pressurizations, 200mlHAC, decatizing: WPF7# technique, turn around to stand up.(control stress point: wet cloth sizing, strengthen wearability, pH value control 6-7, decatizing nature enters machine, does not add tension force, 120s normal temperature decatizing twice, prevents mud head tail aberration).
In the raw material used, containing 70S wool 670%, Sorona fiberoptic fiber 30%.
Embodiment 3
A preparation method for elastic fabric, is characterized in that, comprises step:
1), dyeing process
Wool selects the black CE of environment-friendly type import reactive dye for wool, and dyeing temperature controls at 82 DEG C, is incubated 58 minutes; And adopt import levelling agent A Baige B, bath raio adopts 1:15;
Sorona fiber DISPERSE DYES carries out low temperature dyeing, and holding temperature controls at 105 DEG C,
During after backwashing, for ensureing that strip is easily dried, easy grilling, after backwashing groove temperature controls 1 groove 65 DEG C, 2 grooves, 3 groove 40 DEG C, 4 grooves 55 DEG C, adopts the stamp wool top collocation adding 45% to mix comb during mixed comb,
2), spinning process
In recombing process, close setting is taked in each road, little drawing-off (B306 space 45mm, 6 times of drawing-offs), recombing ensures that fleece is straight, clear, concrete measure: control the feed quantity 50mm/ minute of profit, add the environmental protection mixing oil of 1% during silver mixing, frontly spins each procedure and all adopts small tension receiving coil, to reduce the damage of fiber, ensure that spinning efficiency spinning process follows light feeding, little drawing-off, the principle of the low speed of a motor vehicle: spun yarn walks the compact spinning speed of a motor vehicle 7000 revs/min, 750 revs/min, winder, tension pulley 100cN, Temperature and Humidity Control, temperature 23 DEG C, humidity 75%
3), weaving process
Use composite macromolecule HG106 warp thread cold slurry agent during beaming, wax than control 5 ~ 10%,
Weave and adopt import Italy SMIT Rapier looms, the speed of a motor vehicle 320 ms/min, tension force controls at 230N-250N, reduce misdraft, for ensureing fabric quality, for further adjustments on back rest opening on equipment, adopt isostension opening, (back rest level 2 grades, vertical+2 tension force 280N palm fibres at ordinary times between 313 degree).
Loom knitting technology: upper machine weft density: 194*194 root/10cm, upper gate width 183.5cm, porter 97#, fabric tissue 1/1 plain weave.
Finishing process:
Open washing connection boil → dry in fixed → braying examine → bis-boil singe → height washes → bis-ly boil → absorb water → dry → middle inspection → ripely repair → roll soft → middle inspection → dewing → KD tank steaming → finished product
It is fixed to dry: 160 DEG C, 20m/min, middle overfeeding; Twoly to boil: 80 DEG C * 30,1,3,4,6 pressurizations, 200mlHAC, decatizing: WPF7# technique, turn around to stand up.(control stress point: wet cloth sizing, strengthen wearability, pH value control 6-7, decatizing nature enters machine, does not add tension force, 120s normal temperature decatizing twice, prevents mud head tail aberration).
In the raw material used, containing 70S wool 65%, Sorona fiberoptic fiber 35%.
Detect according to standard GB/T/T26382-2011 obtained fabric, testing result is as follows:
A. broadwise elastic extension: 24%;
B. dry fastness to wet rubbing: >=4;
C. static size changing rate: >=-0.7;
D. colour fastness to perspiration: 4-5 level.
From test result, the indices of product meets GB/T26382-2011 country examination criteria.
Last it is noted that above embodiment only in order to illustrate the present invention and and unrestricted technical scheme described in the invention; Therefore, although this description with reference to each above-mentioned embodiment to present invention has been detailed description, those of ordinary skill in the art should be appreciated that and still can modify to the present invention or equivalent to replace; And all do not depart from technical scheme and the improvement thereof of the spirit and scope of the present invention, it all should be encompassed in right of the present invention.
Claims (3)
1. a preparation method for elastic fabric, is characterized in that, comprises step:
1), dyeing process
Wool selects environment-friendly type import reactive dye for wool orchid to receive plain red 6G, yellow 4G or black CE, and dyeing temperature controls at 80 ~ 85 DEG C, is incubated 55 ~ 60 minutes; And adopt import levelling agent A Baige B, bath raio adopts 1:10 ~ 1:20;
Sorona fiber DISPERSE DYES carries out low temperature dyeing, and holding temperature controls at 100 ~ 110 DEG C,
During after backwashing, for ensureing that strip is easily dried, easy grilling, after backwashing groove temperature controls 1 groove 65 DEG C, 2 grooves, 3 groove 40 DEG C, 4 grooves 55 DEG C, adopts the stamp wool top collocation adding 40% ~ 50% to mix comb during mixed comb,
2), spinning process
In recombing process, each road takes B306 to space 45mm, 6 times of drawing-offs, and recombing ensures that fleece is straight, clear, concrete measure: control the feed quantity 50mm/ minute of profit, add the environmental protection mixing oil of 0.3% ~ 1% during silver mixing, frontly spins in each procedure, spun yarn walks the compact spinning speed of a motor vehicle 7000 revs/min, 750 revs/min, winder, tension pulley 100 ~ 120cN, Temperature and Humidity Control, temperature 23 DEG C, humidity 75%
3), weaving process
Use composite macromolecule HG106 warp thread cold slurry agent during beaming, wax than control 5 ~ 10%,
Weave and adopt import Italy SMIT Rapier looms, the speed of a motor vehicle 320 ms/min, tension force controls at 230N-250N, reduce misdraft, for ensureing fabric quality, for further adjustments on back rest opening on equipment, adopt isostension opening, back rest level 2 grades, vertical+2, tension force 280N, palm fibre at ordinary times between 313 degree
Loom knitting technology: upper machine weft density: 194*194 root/10cm, upper gate width 183.5cm, porter 97#, fabric tissue 1/1 plain weave.
2. the preparation method of a kind of elastic fabric according to claim 1, is characterized in that, also comprise finishing process:
Open washing connection boil → dry in fixed → braying examine → bis-boil singe → height washes → bis-ly boil → absorb water → dry → middle inspection → ripely repair → roll soft → middle inspection → dewing → KD tank steaming → finished product
It is fixed to dry: 160 DEG C, 20m/min, middle overfeeding; Twoly to boil: 80 DEG C * 30,1,3,4,6 pressurizations, 200mlHAC, decatizing: pH value control 6-7, decatizing nature enters machine, does not add tension force, 120s normal temperature decatizing twice, prevents mud head tail aberration.
3. the preparation method of a kind of elastic fabric according to claim 1, is characterized in that, in the raw material used, containing 70S wool 60 ~ 70%, and Sorona fiberoptic fiber 30 ~ 40%.
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Cited By (6)
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| CN107447320A (en) * | 2017-09-23 | 2017-12-08 | 江苏箭鹿毛纺股份有限公司 | A kind of machine washable velvet apple machine knitting yarn and its production technology |
| CN107630285A (en) * | 2017-09-30 | 2018-01-26 | 宿迁市神龙家纺有限公司 | A kind of high-elastic woollen blanket of antibiotic health care type and its production technology |
| CN109295594A (en) * | 2018-09-24 | 2019-02-01 | 海宁市晶森经编有限公司 | A kind of preparation process of elastic fabric |
| CN109355750A (en) * | 2018-09-05 | 2019-02-19 | 江苏箭鹿毛纺股份有限公司 | A kind of preparation method of the wool blended machine knitting yarn of Suo Luona |
| CN109423742A (en) * | 2017-08-30 | 2019-03-05 | 浙江吉麻良丝新材料股份有限公司 | A kind of preparation method of Sorona/ flax fiber blending fabric |
| CN112813563A (en) * | 2020-12-31 | 2021-05-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Sorona filament Richcel spun yarn variable-twist covered yarn fabric |
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| CN103835048A (en) * | 2012-11-27 | 2014-06-04 | 山东沃源新型面料股份有限公司 | Low-wool-content multi-component chemical fiber blended fabric and preparing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109423742A (en) * | 2017-08-30 | 2019-03-05 | 浙江吉麻良丝新材料股份有限公司 | A kind of preparation method of Sorona/ flax fiber blending fabric |
| CN107447320A (en) * | 2017-09-23 | 2017-12-08 | 江苏箭鹿毛纺股份有限公司 | A kind of machine washable velvet apple machine knitting yarn and its production technology |
| CN107630285A (en) * | 2017-09-30 | 2018-01-26 | 宿迁市神龙家纺有限公司 | A kind of high-elastic woollen blanket of antibiotic health care type and its production technology |
| CN109355750A (en) * | 2018-09-05 | 2019-02-19 | 江苏箭鹿毛纺股份有限公司 | A kind of preparation method of the wool blended machine knitting yarn of Suo Luona |
| CN109295594A (en) * | 2018-09-24 | 2019-02-01 | 海宁市晶森经编有限公司 | A kind of preparation process of elastic fabric |
| CN112813563A (en) * | 2020-12-31 | 2021-05-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Sorona filament Richcel spun yarn variable-twist covered yarn fabric |
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| Publication number | Publication date |
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| CN105200621B (en) | 2017-03-08 |
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