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CN105181241A - Adjustable work bench type force loading apparatus and calibration method thereof - Google Patents

Adjustable work bench type force loading apparatus and calibration method thereof Download PDF

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Publication number
CN105181241A
CN105181241A CN201510493736.1A CN201510493736A CN105181241A CN 105181241 A CN105181241 A CN 105181241A CN 201510493736 A CN201510493736 A CN 201510493736A CN 105181241 A CN105181241 A CN 105181241A
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China
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loading
travelling carriage
ladder
vertical
fixed
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CN201510493736.1A
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CN105181241B (en
Inventor
张琦
孟凡林
李乐乐
孙召成
冯龙
王新波
荆正军
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China University of Petroleum East China
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China University of Petroleum East China
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Abstract

The invention discloses an adjustable work bench type force loading apparatus and a calibration method thereof. The apparatus comprises a support table, a step workbench frame, screw rods, support upright columns, an adjustable workbench mechanism, a horizontal loading mechanism, a vertical loading mechanism, a synchronous belt, a vertical slide frame, a worm gear worm mechanism, a rocking bar, elevating nuts and a dividing ruler. Since the adjustable workbench mechanism is employed, a loading work plate can realize movement in a vertical direction and a horizontal direction, and convenience is provided for calibrating calibrated members with complex profiles or different dimensions. Since the vertical loading mechanism can only move vertically, the horizontal loading mechanism is fixed and still, the complexity of the loading mechanisms, caused by too many movement directions is reduced, and the strength of the loading mechanisms in loading a wide-range load is improved; and through the different fixation modes of an L-shaped calibration plate on the loading work plate, the area utilization rate of the loading work plate is greatly improved, and independent loading and compound loading are realized.

Description

A kind of desk-top force loading device of adjustable working and scaling method thereof
Technical field
The invention belongs to mechanical gage equipment technical field, particularly the desk-top force loading device of a kind of adjustable working and scaling method thereof.
Background technology
Sensor characteristic determines its accuracy measured in the course of the work, by calibrating to regulate it to reach optimum performance to sensor leading indicator, for sensor research important in inhibiting.In industrial circle, the requirement of sensor detection force value is got more and more, as in robot as important awareness tool, need to detect three dimensions information with all strength simultaneously, traditional force loading device gained nominal data cannot meet application requirement, thus how to design high-precision caliberating device, the demarcation realizing multi-dimension force sensor just becomes key issue.
China Patent Publication No. CN101109670A discloses a kind of three-dimensional force transducer calibration device, although realize carrying out examining and determine to three-dimensional force transducer and calibrating, but still there is limitation, X to, Y-direction and Z-direction load maintainer are demarcated force snesor application point is fixing is just giving a bit, but require that load maintainer can realize multidirectional movement and meet the requirement of measuring in actual use, single layout type also limit by the size of calibration sensor simultaneously, carrying out timing signal to the sensor of different size just needs the attachment device moving or increase complexity on the basis of this device to realize.
China Patent Publication No. CN101750186A discloses a kind of adjustable dynamometer and demarcates charger, institute's produced problem in partial monopoly publication number CN101109670A can be solved, X all can realize multi-direction movement to, Y-direction and Z-direction load maintainer, but due to the limitation of load maintainer internal regulation moving-member design, when X to, Y-direction and Z-direction loading force excessive time, likely cause its internal support member to deform; This apparatus parts is too much, and when measuring wide range load, the intensity of each part junction of requirement is very large, and processing cost is also higher; The area of staking-out work platform is excessive, and practical efficiency is less.
Summary of the invention
The technical problem to be solved in the present invention is to provide the desk-top force loading device of a kind of adjustable working and scaling method thereof, technological performance, and structure is simple, is easy to install and maintenance, and measurement range is wide, method simple and fast.
For achieving the above object, present invention employs following technical scheme:
The desk-top force loading device of a kind of adjustable working, comprise brace table (1), ladder Working gantry (2), screw rod (3,3 '), support post (4,4 '), adjustable table mechanism of starting building (5), horizontal addload mechanism (6), vertical load maintainer (7), Timing Belt (8), vertical travelling carriage (9), worm-and-wheel gear (10), rocking bar (11), lifting nut (12,12 '), rule (13).Wherein: ladder Working gantry (2) has upper, middle and lower three layers, ladder Working gantry (2) lower floor is fixed on brace table (1), support post (4, 4 ') be vertically fixed on the diagonal line of ladder Working gantry (2) lower floor, adjustable table mechanism of starting building (2) is placed in ladder Working gantry (2) lower two-layer, horizontal addload mechanism (6) is fixed on the centre position on ladder Working gantry (2) upper strata, support post (4, 4 ') top has the internal thread hole of certain depth, screw rod (3, 3 ') and support post (4, 4 ') screw-threaded engagement, Timing Belt (8) is enclosed within screw rod (3, 3 ') upper end, worm-and-wheel gear (10) is fixed on screw rod (3 ') and goes up and pass through ladder Working gantry (2) side and be connected with rocking bar (11), lifting nut (12, 12 ') and vertical travelling carriage (9) be arranged on screw rod (3, 3 ') on, vertical load maintainer (7) is fixed on vertical travelling carriage (9), horizontal addload mechanism (6) and vertical load maintainer (7) axis vertical take-off and brace table (1) center.
The desk-top force loading device scaling method of a kind of adjustable working, it is characterized in that: for realization is to the independent loads of different size sensor and compound loading, when regulating vertical load maintainer height, worm-and-wheel gear (10) is driven to rotate by rocking bar (11), and then drive screw rod (3 ') rotation in support post (4 ') not move, another screw rod (3) synchronous axial system is driven by Timing Belt (8), make vertical travelling carriage (9) can at screw rod (3, 3 ') move up and down, when being adjusted to applicable height, lifting nut (12, 12 ') fixing vertical travelling carriage (9), when regulating loading working plate (17) position, if only fix movable block (18), U-shaped travelling carriage (15) moves horizontally in the lower floor of ladder Working gantry (2), make to load working plate (17) at triangle movable stand (14, 14 ') move up and down between, if only fix movable block (18 '), load working plate (17) at triangle movable stand (14, 14 ') move up and down between, when being adjusted to correct position, fixing movable block (18, 18 ') and fixed block (22), and then fix adjustable table mechanism of starting building (5), rule (13) record loads the distance of working plate (17) change in location, the different fixed forms on working plate (17) are being loaded by L-type scaling board (19), realize independent loads and compound loading.
Adjustable table mechanism of starting building comprises triangle movable stand (14,14 '), U-shaped travelling carriage (15), pinion and rack (16), loads working plate (17), movable block (18,18 '), L-type scaling board (19), handwheel (20), depression bar (21), fixed block (22).Wherein, triangle movable stand (14, 14 ') middle level of ladder Working gantry (2) is arranged symmetrically in, load working plate (17) and have uniform threaded hole, load working plate (17) both sides respectively with triangle movable stand (14, 14 ') inclined-plane connects, U-shaped travelling carriage (15) is placed on ladder Working gantry (2) lower floor, pinion and rack (16) is arranged on U-shaped travelling carriage (15) and goes up and pass through ladder Working gantry (2) middle level and load working plate (17) to fix, ladder Working gantry (2) and triangle movable stand (14, 14 ') and on the surface of contact of U-shaped travelling carriage (15) all T-slot is had, movable block (18) and fixed block (22) are by T-slot and ladder Working gantry (2) and triangle movable stand (14, 14 ') be connected, movable block (18 ') is connected with U-shaped travelling carriage (15) with ladder Working gantry (2) by T-slot, L-type scaling board (19) two surface has uniform threaded hole, L-type scaling board (19) is fixed on and loads on working plate (17), depression bar (21) is by being fixed by calibration sensor (23) and L-type scaling board (19).
The present invention is compared with existing force sensor caliberating device, the remarkable result had is: due to employing is adjustable table mechanism of starting building, make to load working plate and can realize the movement of vertical direction and horizontal direction, provided by calibration element conveniently for what demarcate complex appearance or different size; Because vertical load maintainer can only vertical direction move, horizontal addload mechanism maintains static, and decreases because moving direction too much causes the complicacy of load maintainer, improves the intensity of load maintainer when loading wide range load; Adopt L-type scaling board in the different fixed forms loading working plate, the area utilization loading working plate is greatly improved, realizes independent loads and compound loading.
Accompanying drawing explanation
Fig. 1 is the three-dimensional plot of structure of the present invention.
Wherein: 1-brace table in figure, 2-ladder Working gantry, 3,3 '-screw rod, 4,4 '-support post, 5-adjustable table mechanism of starting building, 6-horizontal addload mechanism, 7-vertical load maintainer, 8-Timing Belt, 9-vertical travelling carriage, 10-worm-and-wheel gear, 11-rocking bar, 12,12 '-lifting nut, 13-rule.
Fig. 2 is the three-dimensional plot of adjustable table mechanism of starting building in the present invention.
Fig. 3 is that L-type scaling board of the present invention is fixed on the mode schematic diagram loading working plate.
Wherein: in figure 14,14 '-triangle movable stand, 15-U-shaped travelling carriage, 16-pinion and rack, 17-load working plate, 18,18 '-movable block, 19-L-type scaling board, 20-handwheel, 21-depression bar, 22-fixed block, 23-by calibration sensor.
Embodiment
The present invention is further illustrated in conjunction with the accompanying drawings and embodiments:
As shown in Figure 1-2, ladder Working gantry (2) is upper, middle and lower three layers, ladder Working gantry (2) lower floor is fixed on brace table (1), support post (4, 4 ') mode adopting shoulder nut fastening with ladder Working gantry (2) lower floor, guarantee the verticality of column and staking-out work platform, triangle movable stand (14, 14 ') middle level of ladder Working gantry (2) is arranged symmetrically in, the both sides loading working plate (17) can realize at triangle movable stand (14, 14 ') slip on inclined-plane, U-shaped travelling carriage (15) realizes moving horizontally in ladder Working gantry (2) lower floor by dovetail groove, pinion and rack (16) is arranged on U-shaped travelling carriage (15) and goes up and pass through ladder Working gantry (2) middle level and load working plate (17) to fix, ladder Working gantry (2) and triangle movable stand (14, 14 ') and on the surface of contact of U-shaped travelling carriage (15) all T-slot is had, movable block (18, 18 ') by T-slot and ladder Working gantry (2), triangle movable stand (14, 14 ') be connected with U-shaped travelling carriage (15), L-type scaling board (19) is fixed on and loads on working plate (17), depression bar (21) is by being fixed by calibration sensor (23) and L-type scaling board (19), horizontal addload mechanism (6) is fixed on the centre position on ladder Working gantry (2) upper strata, vertical travelling carriage (9) is arranged on screw rod (3, 3 ') go up and be in lifting nut (12, 12 ') between, horizontal addload mechanism (6) and vertical load maintainer (7) axis vertical take-off and brace table (1) center.
Scaling method of the present invention is as follows:
The major function of caliberating device of the present invention utilizes the demarcation of Working Table mechanism realization to sensor.
Depression bar (21) will be pressed on L-type scaling board (19) by calibration sensor (23), and L-type scaling board (19) is fixed on the mode of loading working plate (17) as shown in Figure 3.
1) set the loading direction of horizontal addload mechanism as X to, the loading direction of vertical load maintainer is Z-direction, in Fig. 3 (a), X is to demarcation, fixing movable block (18), mobile by handwheel (20) rotation driven gear rack mechanism (16), make to load working plate (17) at triangle movable stand (14, 14 ') move up and down between, the loading end axis of horizontal addload mechanism (6) is made just also to fix adjustable table mechanism of starting building (5) to by 1/2 place of calibration sensor (23) height, horizontal addload mechanism (6) is regulated progressively to load, record is exported by the electric signal of calibration sensor (23) all directions, in Fig. 3 (a), Z-direction is demarcated, adjustable table mechanism step such as the X that starts building is regulated to demarcate identical, make vertical load maintainer (7) and by the distance between the center of calibration sensor (23) within the scope of effective travel, vertical load maintainer (7) is regulated to load, record is exported by the electric signal of calibration sensor (23) all directions, if very large by the size of calibration sensor (23), by regulating vertical travelling carriage (7) at screw rod (3, 3 ') realization is assisted in position.
2) set the loading direction of horizontal addload mechanism as Z-direction, the loading direction of vertical load maintainer is Y-direction, in Fig. 3 (b), Z-direction power and Y-direction moment of flexure compound are demarcated, fixing movable block (18 '), U-shaped travelling carriage (15) moves horizontally in the lower floor of ladder Working gantry (2), mobile by handwheel (20) rotation driven gear rack mechanism (16), make to load working plate (17) at triangle movable stand (14, 14 ') move up and down between, then unclamp movable block (18 ') and fix movable block (18), make to load working plate (17) at triangle movable stand (14, 14 ') move up and down between, within the scope of the effective travel being adjusted to loading end and moved in horizontal addload mechanism (6) by the distance between calibration sensor (23), fixing adjustable table mechanism of starting building (5) also reads the actual distance moved left and right, horizontal addload mechanism (6) is regulated progressively to load, record is exported by the electric signal of calibration sensor (23) all directions, in Fig. 3 (b), Y-direction power and Z-direction moment of flexure compound are demarcated, adjustable table mechanism step such as Z-direction power of starting building is regulated to demarcate identical with Y-direction moment of flexure compound, make vertical load maintainer (7) and by the distance between the center of calibration sensor (23) within the scope of effective travel, vertical loading mechanism (7) is regulated to load, record is exported by the electric signal of all directions of calibration sensor (23), Z-direction power in Fig. 3 (b), Y-direction power, Z-direction moment of flexure, Y-direction moment of flexure and X demarcate to moment of torsion, vertical load maintainer (7) and horizontal addload mechanism (6) load simultaneously, record respectively and exported by the electric signal of calibration sensor (23) all directions.

Claims (3)

1. the desk-top force loading device of adjustable working, it is characterized in that: comprise brace table (1), ladder Working gantry (2), screw rod (3, 3 '), support post (4, 4 '), adjustable table mechanism of starting building (5), horizontal addload mechanism (6), vertical load maintainer (7), Timing Belt (8), vertical travelling carriage (9), worm-and-wheel gear (10), rocking bar (11), lifting nut (12, 12 '), rule (13), wherein: ladder Working gantry (2) has upper, middle and lower three layers, ladder Working gantry (2) lower floor is fixed on brace table (1), support post (4, 4 ') be vertically fixed on the diagonal line of ladder Working gantry (2) lower floor, adjustable table mechanism of starting building (2) is placed in ladder Working gantry (2) lower two-layer, horizontal addload mechanism (6) is fixed on the centre position on ladder Working gantry (2) upper strata, support post (4, 4 ') top has the internal thread hole of certain depth, screw rod (3, 3 ') and support post (4, 4 ') screw-threaded engagement, Timing Belt (8) is enclosed within screw rod (3, 3 ') upper end, worm-and-wheel gear (10) is fixed on screw rod (3 ') and goes up and pass through ladder Working gantry (2) side and be connected with rocking bar (11), lifting nut (12, 12 ') and vertical travelling carriage (9) be arranged on screw rod (3, 3 ') on, vertical load maintainer (7) is fixed on vertical travelling carriage (9), horizontal addload mechanism (6) and vertical load maintainer (7) axis vertical take-off and brace table (1) center.
2. the desk-top force loading device scaling method of adjustable working, it is characterized in that: for realization is to the independent loads of different size sensor and compound loading, when regulating vertical load maintainer (7) height, worm-and-wheel gear (10) is driven to rotate by rocking bar (11), and then drive screw rod (3 ') rotation in support post (4 ') not move, another screw rod (3) synchronous axial system is driven by Timing Belt (8), make vertical travelling carriage (9) can at screw rod (3, 3 ') move up and down, when being adjusted to applicable height, lifting nut (12, 12 ') fixing vertical travelling carriage (9), when regulating loading working plate (17) position, if only fix movable block (18 '), U-shaped travelling carriage (15) moves horizontally in the lower floor of ladder Working gantry (2), make to load working plate (17) at triangle movable stand (14, 14 ') move up and down between, if only fix movable block (18), load working plate (17) at triangle movable stand (14, 14 ') move up and down between, when being adjusted to correct position, fixing movable block (18, 18 ') and fixed block (22), and then fix adjustable table mechanism of starting building (5), rule (13) record loads the distance of working plate (17) change in location, the different fixed forms on working plate (17) are being loaded by L-type scaling board (19), realize independent loads and compound loading.
3. adjustable table mechanism of starting building according to claim 1, is characterized in that: comprise triangle movable stand (14,14 '), U-shaped travelling carriage (15), pinion and rack (16), load working plate (17), movable block (18,18 '), L-type scaling board (19), handwheel (20), depression bar (21), fixed block (22).Wherein, triangle movable stand (14, 14 ') middle level of ladder Working gantry (2) is arranged symmetrically in, load working plate (17) and have uniform threaded hole, load working plate (17) both sides respectively with triangle movable stand (14, 14 ') inclined-plane connects, U-shaped travelling carriage (15) is placed on ladder Working gantry (2) lower floor, pinion and rack (16) is arranged on U-shaped travelling carriage (15) and goes up and pass through ladder Working gantry (2) middle level and load working plate (17) to fix, ladder Working gantry (2) and triangle movable stand (14, 14 ') and on the surface of contact of U-shaped travelling carriage (15) all T-slot is had, movable block (18) and fixed block (22) are by T-slot and ladder Working gantry (2) and triangle movable stand (14, 14 ') be connected, movable block (18 ') is connected with U-shaped travelling carriage (15) with ladder Working gantry (2) by T-slot, L-type scaling board (19) two surface has uniform threaded hole, L-type scaling board (19) is fixed on and loads on working plate (17), depression bar (21) is by being fixed by calibration sensor (23) and L-type scaling board (19).
CN201510493736.1A 2015-08-12 2015-08-12 A kind of desk-top force loading device of adjustable working and its scaling method Expired - Fee Related CN105181241B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109870269A (en) * 2019-04-08 2019-06-11 中航飞机起落架有限责任公司 A kind of three-dimensional force plate/platform calibration method
WO2021082617A1 (en) * 2019-10-30 2021-05-06 南京神源生智能科技有限公司 Six-dimensional force sensor calibration apparatus and calibration method
CN113125063A (en) * 2021-04-16 2021-07-16 兰州空间技术物理研究所 Electric propulsion thrust measurement calibration device

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CN101464201A (en) * 2009-01-05 2009-06-24 大连理工大学 Calibration apparatus for six-dimension heavy force sensor
CN101750186A (en) * 2010-01-22 2010-06-23 大连理工大学 Layout method for calibrating and loading bench of adjustable dynamometer and layout device therefor
CN102359844A (en) * 2011-07-27 2012-02-22 合肥工业大学 Differential horizontal micro force loading device and loading method
CN103323175A (en) * 2013-06-07 2013-09-25 济南大学 Multifunctional force loading device and six-dimensional force sensor calibration method
CN204924560U (en) * 2015-08-12 2015-12-30 中国石油大学(华东) Adjustable bed formula power loading device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008096416A (en) * 2006-09-13 2008-04-24 Akebono Brake Ind Co Ltd Calibration method for tension force detector
CN101464201A (en) * 2009-01-05 2009-06-24 大连理工大学 Calibration apparatus for six-dimension heavy force sensor
CN101750186A (en) * 2010-01-22 2010-06-23 大连理工大学 Layout method for calibrating and loading bench of adjustable dynamometer and layout device therefor
CN102359844A (en) * 2011-07-27 2012-02-22 合肥工业大学 Differential horizontal micro force loading device and loading method
CN103323175A (en) * 2013-06-07 2013-09-25 济南大学 Multifunctional force loading device and six-dimensional force sensor calibration method
CN204924560U (en) * 2015-08-12 2015-12-30 中国石油大学(华东) Adjustable bed formula power loading device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109870269A (en) * 2019-04-08 2019-06-11 中航飞机起落架有限责任公司 A kind of three-dimensional force plate/platform calibration method
WO2021082617A1 (en) * 2019-10-30 2021-05-06 南京神源生智能科技有限公司 Six-dimensional force sensor calibration apparatus and calibration method
CN113125063A (en) * 2021-04-16 2021-07-16 兰州空间技术物理研究所 Electric propulsion thrust measurement calibration device
CN113125063B (en) * 2021-04-16 2023-06-23 兰州空间技术物理研究所 Electric propulsion thrust measurement calibration device

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