CN105171270B - Brazing filler metal for brazing dissimilar component W-Cu alloy, preparation method and brazing method - Google Patents
Brazing filler metal for brazing dissimilar component W-Cu alloy, preparation method and brazing method Download PDFInfo
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- CN105171270B CN105171270B CN201510728635.8A CN201510728635A CN105171270B CN 105171270 B CN105171270 B CN 105171270B CN 201510728635 A CN201510728635 A CN 201510728635A CN 105171270 B CN105171270 B CN 105171270B
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- 238000005219 brazing Methods 0.000 title claims abstract description 112
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000945 filler Substances 0.000 title claims description 8
- 229910052751 metal Inorganic materials 0.000 title claims description 7
- 239000002184 metal Substances 0.000 title claims description 7
- 229910000679 solder Inorganic materials 0.000 claims abstract description 73
- 239000010949 copper Substances 0.000 claims abstract description 46
- 239000011888 foil Substances 0.000 claims abstract description 31
- 229910052802 copper Inorganic materials 0.000 claims abstract description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000002844 melting Methods 0.000 claims abstract description 7
- 230000008018 melting Effects 0.000 claims abstract description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 30
- 239000000956 alloy Substances 0.000 claims description 30
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 13
- 239000008187 granular material Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 9
- 239000012535 impurity Substances 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 6
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000011363 dried mixture Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 238000009736 wetting Methods 0.000 abstract description 3
- 238000005275 alloying Methods 0.000 abstract description 2
- 238000009792 diffusion process Methods 0.000 abstract description 2
- 238000010406 interfacial reaction Methods 0.000 abstract description 2
- 239000000155 melt Substances 0.000 abstract description 2
- 238000003892 spreading Methods 0.000 abstract description 2
- 230000007480 spreading Effects 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract 1
- 210000001503 joint Anatomy 0.000 description 22
- 239000002245 particle Substances 0.000 description 5
- 238000013001 point bending Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 3
- 239000010953 base metal Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- SBYXRAKIOMOBFF-UHFFFAOYSA-N copper tungsten Chemical compound [Cu].[W] SBYXRAKIOMOBFF-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000011856 silicon-based particle Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/302—Cu as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/19—Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/206—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/12—Copper or alloys thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
本发明公开了一种钎焊异组分W‑Cu合金的钎料及制备方法和钎焊方法,所述钎料各组分及组分的质量百分比分别为Mn10.0%~16.0%,Co0.5%~3.5%,Ni1.0%~5.0%,Ti1.0%~4.0%,Si0.2%~0.6%,B0.1%~0.3%,余量为Cu。本发明的铜基钎料钎焊温度在1000℃~1050℃,钎料熔化温度适中,钎料熔化均匀,通过添加相关有益元素,使得钎料对W‑Cu合金具有良好的润湿性和冶金相溶性,获得的钎焊接头强度高,耐蚀性好,完全能应用于复杂环境中,是一种综合性能良好的经济型钎料;制备的铜基钎料箔片有利于促进钎焊连接过程中合金元素的扩散和界面反应,提高钎料在W‑Cu合金表面的润湿和铺展能力,有助于形成致密的钎焊接头。
The invention discloses a solder for brazing W-Cu alloy with different components, a preparation method and a brazing method. The components of the solder and the mass percentages of the components are respectively Mn10.0%-16.0%, Co0. 5% to 3.5%, Ni1.0% to 5.0%, Ti1.0% to 4.0%, Si0.2% to 0.6%, B0.1% to 0.3%, and the balance is Cu. The brazing temperature of the copper-based solder of the present invention is 1000°C to 1050°C, the melting temperature of the solder is moderate, and the solder melts evenly. By adding relevant beneficial elements, the solder has good wettability and metallurgical properties for the W-Cu alloy. Compatibility, the obtained brazed joint has high strength and good corrosion resistance, and can be completely applied in complex environments. It is an economical solder with good comprehensive performance; the prepared copper-based solder foil is conducive to promoting brazing connection The diffusion of alloying elements and interfacial reaction during the process improves the wetting and spreading ability of the solder on the surface of the W-Cu alloy, which helps to form a dense brazed joint.
Description
技术领域technical field
本发明涉及钎焊异组分W-Cu合金的钎料及制备方法和钎焊方法,属于异质材料焊接技术领域。The invention relates to brazing filler metal for brazing heterogeneous W-Cu alloys, a preparation method and a brazing method, and belongs to the technical field of heterogeneous material welding.
背景技术Background technique
W-Cu合金综合了钨和铜的优异性能,具有良好的导电导热和低热膨胀系数等特点,在大功率器件中常作为一种热沉材料。但随着微波半导体器件不断小型化、高度集成、高功率的发展而导致的高发热率,现有的均质W-Cu合金很难满足电子基板散热性能方面的要求。如果将两种所需不同成分的W-Cu合金连接起来,则可以很好地解决这一问题。钎焊这种固液相连接方法是连接异种材料的首选方法之一。两种不同成分W-Cu合金的连接可以通过调整钨铜含量将钨铜复合材料的优势更好的发挥出来,可以使W-Cu合金应用于多种复杂环境,使其具有高导电导热、低的相匹配热膨胀系数、高的强度等一系列优异的综合性能,因此探索两种不同成分W-Cu合金的连接方法不仅具有积极的现实意义,而且有着良好的应用前景。W-Cu alloy combines the excellent properties of tungsten and copper, has good electrical and thermal conductivity and low thermal expansion coefficient, and is often used as a heat sink material in high-power devices. However, with the high heat generation rate caused by the continuous miniaturization, high integration and high power development of microwave semiconductor devices, it is difficult for the existing homogeneous W-Cu alloy to meet the heat dissipation performance requirements of electronic substrates. This problem can be well solved if two W-Cu alloys of different desired compositions are joined. Brazing, a solid-liquid phase joining method, is one of the preferred methods for joining dissimilar materials. The connection of two W-Cu alloys with different compositions can give full play to the advantages of tungsten-copper composite materials by adjusting the content of tungsten-copper. It has a series of excellent comprehensive properties such as matching thermal expansion coefficient and high strength, so exploring the connection method of two different W-Cu alloys is not only of positive practical significance, but also has a good application prospect.
对于两块异组分的W-Cu合金连接而言,寻找一种性能优良和性价比高的填充材料,制定合理的焊接工艺是实现两块异组分W-Cu合金连接的关键。目前,尚未看到异组分W-Cu合金钎焊的相关报道。For the connection of two W-Cu alloys with different components, it is the key to realize the connection of two W-Cu alloys with different components to find a filler material with excellent performance and high cost performance and formulate a reasonable welding process. At present, there are no related reports on the brazing of heterogeneous W-Cu alloys.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种钎焊异组分W-Cu合金的钎料及制备方法和钎焊方法,钎料综合性能良好,设计的钎焊工艺简单合理,两者配合使用最终能获得力学性能优越的钎焊接头。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a brazing material for brazing heterogeneous W-Cu alloys, a preparation method and a brazing method, the brazing material has good comprehensive properties, and the designed brazing process is simple and reasonable , the combination of the two can finally obtain a brazed joint with superior mechanical properties.
技术方案:为解决上述技术问题,本发明的钎焊异组分W-Cu合金的钎料,所述钎料各组分及组分的质量百分比分别为Mn10.0%~16.0%,Co0.5%~3.5%,Ni1.0%~5.0%,Ti1.0%~4.0%,Si0.2%~0.6%,B0.1%~0.3%,余量为Cu。Technical solution: In order to solve the above technical problems, the solder of the present invention for brazing heterogeneous W-Cu alloys, the components of the solder and the mass percentages of the components are respectively Mn10.0% to 16.0%, Co0. 5% to 3.5%, Ni1.0% to 5.0%, Ti1.0% to 4.0%, Si0.2% to 0.6%, B0.1% to 0.3%, and the balance is Cu.
作为优选,所述钎料为箔片带,厚度为100~200μm。Preferably, the solder is a foil strip with a thickness of 100-200 μm.
作为优选,所述钎料各组分及组分的质量百分比分别为Mn12.0%~15.0%,Co1.0%~3.0%,Ni1.5%~4.0%,Ti1.5%~4%,Si0.3%~0.6%,B0.15%~0.3%,余量为Cu。Preferably, the components of the solder and the mass percentages of the components are respectively 12.0% to 15.0% of Mn, 1.0% to 3.0% of Co, 1.5% to 4.0% of Ni, and 1.5% to 4% of Ti, Si0.3%~0.6%, B0.15%~0.3%, the balance is Cu.
作为优选,所述钎料各组分及组分的质量百分比分别为Mn13.0%、Co2.5%、Ni3.0%、Ti3.0%、Si0.5%、B0.2%,其余为Cu。As preferably, the mass percentages of the components and components of the solder are respectively Mn13.0%, Co2.5%, Ni3.0%, Ti3.0%, Si0.5%, B0.2%, and the rest are Cu.
一种上述的钎焊异组分W-Cu合金的钎料的制备方法,包括以下步骤:A kind of preparation method of the above-mentioned solder of brazing heterogeneous W-Cu alloy, comprises the following steps:
1)按质量百分比称取高纯度的Mn片、Co颗粒、Ni颗粒、Ti颗粒、Si颗粒、B颗粒和Cu颗粒制得混合物,放入加有丙酮的容器中,在15~25℃的温度下进行超声清洗15~20min;1) Weigh high-purity Mn flakes, Co granules, Ni granules, Ti granules, Si granules, B granules and Cu granules by mass percentage to prepare a mixture, put them in a container with acetone, and heat them at a temperature of 15-25°C Ultrasonic cleaning for 15-20 minutes;
2)将步骤1超声清洗后的混合物在30~50℃的温度下烘干,得到干燥的混合物;2) drying the mixture after ultrasonic cleaning in step 1 at a temperature of 30-50° C. to obtain a dried mixture;
3)将混合物Mn、Co、Ni、Ti、Si、B和Cu采用真空感应熔炼的方法制备成分均匀的钎料母合金,将制备出的母合金碾碎后,装入高真空单辊甩带机的石英玻璃管内;3) The mixture of Mn, Co, Ni, Ti, Si, B and Cu is prepared by vacuum induction melting method to prepare a solder master alloy with uniform composition, and after the prepared master alloy is crushed, it is loaded into a high vacuum single roller belt In the quartz glass tube of the machine;
4)将石英玻璃管夹装在甩带机的电感应加热圈中,并将其喷嘴至铜辊表面间距调整为150~250μm;4) The quartz glass tube is clamped in the electric induction heating ring of the stripping machine, and the distance between the nozzle and the surface of the copper roller is adjusted to 150-250 μm;
5)关闭炉门,采用机械泵抽真空至1.5×10-3Pa,然后采用分子泵抽高真空,高真空度不低于6×10-5Pa,然后腔体充满高纯Ar气至180~200mbar;5) Close the furnace door, use a mechanical pump to evacuate to 1.5×10-3Pa, then use a molecular pump to evacuate to a high vacuum, the high vacuum degree is not lower than 6×10-5Pa, and then fill the cavity with high-purity Ar gas to 180-200mbar ;
6)开启电机,使铜辊转速us在29~34m/s的范围内,再开启高频电源,将石英玻璃管内的母合金高频感应加热至完全均匀熔融后,保温过热熔体70s~90s;6) Turn on the motor so that the copper roller speed us is in the range of 29-34m/s, then turn on the high-frequency power supply, heat the master alloy in the quartz glass tube by high-frequency induction until it is completely and uniformly melted, and keep the overheated melt for 70s-90s ;
7)将Ar气气压调制P=20~50KPa,用高压氩气将石英玻璃内的过热熔体连续喷射到高速旋转的冷却铜辊表面,液态金属受到急冷而成箔带状,从而得到钎料箔片带,厚度为100~200μm。7) Adjust the pressure of Ar gas to P=20-50KPa, and use high-pressure argon to continuously spray the superheated melt in the quartz glass onto the surface of the cooling copper roller rotating at high speed, and the liquid metal is quenched to form a foil strip, thereby obtaining the solder Foil strip with a thickness of 100-200 μm.
作为优选,所述步骤3中石英管喷嘴呈长方形,其长度为8~12mm,宽度为0.9~1.2mm。Preferably, in the step 3, the nozzle of the quartz tube is in the shape of a rectangle with a length of 8-12 mm and a width of 0.9-1.2 mm.
作为优选,所述步骤6中铜辊直径为250mm,铜辊宽度为50mm。As a preference, the diameter of the copper roll in the step 6 is 250 mm, and the width of the copper roll is 50 mm.
一种使用上述的钎焊异组分W-Cu合金的钎料的钎焊方法,包括以下步骤:A brazing method using the brazing material of the above-mentioned brazing heterogeneous W-Cu alloy, comprising the following steps:
(1)准备阶段:对待钎焊的两块异组分的W-Cu合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将钎料箔片双面进行研磨光滑,研磨后将两块异组分的W-Cu合金试样及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: clean the end faces of two W-Cu alloy samples of different components to be brazed, remove surface impurities, oil stains and oxide films, and use W28~W3.5 metallographic sandpaper to grind and smooth, Use No. W3.5 metallographic sandpaper to grind and smooth both sides of the solder foil. After grinding, put two W-Cu alloy samples of different components and the solder foil together in acetone, and use ultrasonic cleaning for 15~ 20min, and carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于两块异组分的W-Cu合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.02~0.04MPa的恒定垂直压力;(2) Assembling stage: place the cleaned solder foil between two W-Cu alloy surfaces to be welded with different components, and fit it tightly in a special brazing fixture to ensure the accuracy of the connection. Place a pressure head of rated mass on it to generate a constant vertical pressure of 0.02-0.04MPa;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以10~15℃/min的速率升温至300~350℃,保温15~20min,再以5~10℃/min的速率升温至700~850℃,保温时间15~20min,再以8~12℃/min的速率继续升温至钎焊温度1000~1050℃,保温时间20~45min,再以12~16℃/min的速率冷却至800~850℃,保温时间10~15min,最后以5~10℃/min的速率冷却至400~450℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10-4Pa, first raise the temperature to 300-350°C at a rate of 10-15°C/min, and keep warm 15-20min, then raise the temperature to 700-850℃ at a rate of 5-10℃/min, hold time for 15-20min, then continue to heat up to a brazing temperature of 1000-1050℃ at a rate of 8-12℃/min, hold time 20 to 45 minutes, then cooled to 800 to 850 degrees at a rate of 12 to 16 degrees Celsius/min, holding time for 10 to 15 minutes, and finally cooled to 400 to 450 degrees Celsius at a rate of 5 to 10 degrees Celsius/min, and cooled to room temperature with the furnace. Open the furnace and take out the welded joints.
本发明制备的铜基钎料,通过合理添加多种合金元素使钎料具有良好的钎焊工艺性能,耐热耐腐蚀性能和加工性能,满足异组分W-Cu合金钎焊接头在复杂环境中的性能要求。其中加入适量的Mn元素一是可以通过固溶作用提高钎焊接头的性能,二是Mn的加入在一定程度上也能提高接头的耐高温性能;加入适量的Co元素既可以避免在钎料中生成新相,又能改变相组成物质的形态,对特定相的细化作用很明显;加入适量的Ni元素可以提高接头的耐热耐腐蚀性和高温强度;加入适量Ti有利于降低钎料熔点提高合金流动性以及可以细化晶粒,提高钎料合金的强度与塑性;加入微量的Si和B可提高钎料的抗氧化能力,降低钎料的熔化温度,改善润湿性;同时大量的Cu元素有利于提高钎料对母材的润湿性和固溶能力,提高合金钎料的塑性和强度,促进两块不同组分W-Cu合金的固溶冶金反应,提高钎焊接头的综合性能。The copper-based brazing filler metal prepared by the present invention can make the brazing filler metal have good brazing process performance, heat resistance and corrosion resistance performance and processing performance by adding a variety of alloy elements reasonably, and can meet the requirements of different component W-Cu alloy brazing joints in complex environments. performance requirements in . The addition of an appropriate amount of Mn element can improve the performance of the brazing joint through solid solution, and the second is that the addition of Mn can also improve the high temperature resistance of the joint to a certain extent; Formation of new phases can also change the shape of phase components, and the refinement effect on specific phases is obvious; adding an appropriate amount of Ni can improve the heat and corrosion resistance and high temperature strength of the joint; adding an appropriate amount of Ti is beneficial to reduce the melting point of the solder Improve the fluidity of the alloy and refine the grains, improve the strength and plasticity of the solder alloy; adding a small amount of Si and B can improve the oxidation resistance of the solder, reduce the melting temperature of the solder, and improve the wettability; at the same time, a large amount of The Cu element is beneficial to improve the wettability and solid solution ability of the solder to the base metal, improve the plasticity and strength of the alloy solder, promote the solid solution metallurgical reaction of two W-Cu alloys with different components, and improve the comprehensiveness of the brazed joint. performance.
本发明提供的钎焊工艺是采用先将两块异组分的W-Cu合金以对接的方式放入专门的钎焊夹具中,再将样品和夹具一同放入真空炉完成钎焊,高真空环境配合合理的工艺参数设定,使得整个构件无变形,无微观裂纹、气孔和夹杂等缺陷,有助于获得力学性能良好的钎焊接头。The brazing process provided by the present invention is to put two W-Cu alloys of different components into a special brazing jig in a butt joint manner, and then put the sample and the jig together into a vacuum furnace to complete the brazing. The environment cooperates with reasonable process parameter setting, so that the whole component has no deformation, no defects such as microscopic cracks, pores and inclusions, which is helpful to obtain brazed joints with good mechanical properties.
本发明提供的铜基钎料对W-Cu合金表现出良好的润湿性和冶金相溶性,获得的钎焊接头强度高,耐蚀性好,是一种综合性能良好的经济型钎焊材料。本发明设计的钎焊工艺简单,实施方便快捷,配合合理的工艺参数设定可以很好地实现两块异组分W-Cu合金的连接。The copper-based solder provided by the invention exhibits good wettability and metallurgical compatibility to the W-Cu alloy, and the obtained brazed joint has high strength and good corrosion resistance, and is an economical brazing material with good comprehensive performance . The brazing process designed by the invention is simple, convenient and quick to implement, and can well realize the connection of two different-component W-Cu alloys with reasonable process parameter setting.
有益效果:与现有技术相比,本发明具有以下优点:Beneficial effect: compared with the prior art, the present invention has the following advantages:
(1)本发明提供的铜基钎料钎焊温度在1000℃~1050℃,钎料熔化温度适中,钎料熔化均匀,通过添加相关有益元素,使得钎料对W-Cu合金具有良好的润湿性和冶金相溶性,获得的钎焊接头强度高,耐蚀性好,完全能应用于复杂环境中,是一种综合性能良好的经济型钎料;制备的铜基钎料箔片有利于促进钎焊连接过程中合金元素的扩散和界面反应,提高钎料在W-Cu合金表面的润湿和铺展能力,有助于形成致密的钎焊接头;(1) The brazing temperature of the copper-based solder provided by the present invention is 1000°C to 1050°C, the melting temperature of the solder is moderate, and the solder melts evenly. By adding relevant beneficial elements, the solder has a good wetting effect on the W-Cu alloy. Moisture and metallurgical compatibility, the obtained brazed joints have high strength and good corrosion resistance, and can be completely applied in complex environments. It is an economical solder with good comprehensive performance; the prepared copper-based solder foil is beneficial to Promote the diffusion and interfacial reaction of alloying elements in the process of brazing connection, improve the wetting and spreading ability of solder on the surface of W-Cu alloy, and help form dense brazing joints;
(2)本发明设计的异组分W-Cu合金的钎焊工艺简单合理,采用真空炉中钎焊方法,钎焊过程无须添加钎剂及其他保护措施,高真空环境配合合理的工艺参数设定,使得整个构件无变形,无微观裂纹、气孔和夹杂等缺陷,有助于获得力学性能良好的钎焊接头;(2) The brazing process of the heterogeneous W-Cu alloy designed by the present invention is simple and reasonable, adopts the brazing method in the vacuum furnace, does not need to add flux and other protective measures in the brazing process, and the high vacuum environment cooperates with reasonable process parameter setting Stable, so that the whole component has no deformation, no defects such as microscopic cracks, pores and inclusions, which is helpful to obtain brazed joints with good mechanical properties;
(3)本发明提供的铜基钎料具有优异常温和高温性能,能与母材充分发生固溶冶金反应,配合使用本发明简单实用的钎焊工艺最终能获得综合性能良好的连接接头,为W-Cu合金提供了新的应用前景;(3) The copper-based solder provided by the present invention has excellent abnormal temperature and high temperature performance, and can fully undergo solid solution metallurgical reactions with the base metal, and use the simple and practical brazing process of the present invention to finally obtain a joint with good comprehensive performance. W-Cu alloy provides new application prospects;
(4)本发明研制的铜基钎料综合性能良好,非常适用于W-Cu合金的钎焊,设计的钎焊工艺实施方便快捷,钎料的制备以及钎焊工艺可重复再现,便于广泛的推广与应用。(4) The copper-based brazing material developed by the present invention has good overall performance, is very suitable for brazing of W-Cu alloys, and the brazing process of design is implemented conveniently and quickly, and the preparation of brazing material and brazing process can be repeated and reproduced, which is convenient for extensive application promotion and application.
附图说明Description of drawings
图1为本发明钎焊结构件结构示意图。Fig. 1 is a structural schematic diagram of the brazing structure of the present invention.
图2为具体实施1得到的钎焊接头扫描电镜照片;Fig. 2 is the scanning electron micrograph of the brazed joint that concrete implementation 1 obtains;
图3为具体实施1得到的钎焊接头弯曲断口宏观形貌照片;Fig. 3 is the photo of the macroscopic appearance of the bending fracture of the brazed joint obtained in the specific implementation 1;
图4为具体实施1得到的钎焊接头弯曲断口微观形貌照片。Fig. 4 is a photograph of the microscopic appearance of the bending fracture of the brazed joint obtained in Embodiment 1.
具体实施方式detailed description
实施例1Example 1
选择W75-Cu1合金与W55-Cu2合金进行对接接头真空钎焊。其中W75-Cu1合金与W55-Cu2合金试样尺寸均为20mm×20mm×6mm,待钎焊面为20mm×6mm截面。W75-Cu1 alloy and W55-Cu2 alloy were selected for butt joint vacuum brazing. Among them, the size of W75-Cu1 alloy and W55-Cu2 alloy samples are both 20mm×20mm×6mm, and the surface to be brazed is 20mm×6mm in section.
钎料的成分及质量百分比配比为:Mn13.0%,Co2.5%,Ni3.0%,Ti3.0%,Si0.5%、B0.2%,余量为Cu。钎料厚度为100μm。The composition and mass percentage ratio of the solder are: Mn13.0%, Co2.5%, Ni3.0%, Ti3.0%, Si0.5%, B0.2%, and the balance is Cu. The thickness of the solder is 100 μm.
上述一种钎焊W75-Cu合金与W55-Cu合金的钎料制备方法,包括以下步骤:Above-mentioned a kind of solder preparation method of brazing W75-Cu alloy and W55-Cu alloy comprises the following steps:
1)按质量百分比称取高纯度的130g Mn片、25g Co颗粒、30g Ni颗粒、30g Ti颗粒、5g Si颗粒、2g B颗粒和778g Cu颗粒制得混合物,放入加有丙酮的容器中,在20℃左右的温度下进行超声清洗15~20min;1) Take high-purity 130g Mn sheet, 25g Co particle, 30g Ni particle, 30g Ti particle, 5g Si particle, 2g B particle and 778g Cu particle and make mixture by mass percentage, put into the container that adds acetone, Ultrasonic cleaning at a temperature of about 20°C for 15 to 20 minutes;
2)将步骤1超声清洗后的混合物在30~50℃的温度下烘干,得到干燥的混合物;2) drying the mixture after ultrasonic cleaning in step 1 at a temperature of 30-50° C. to obtain a dried mixture;
3)将混合物Mn、Co、Ni、Ti、Si、B和Cu采用真空感应熔炼的方法制备成分均匀的钎料母合金,将制备出的母合金碾碎后,装入高真空单辊甩带机的石英玻璃管内;3) The mixture of Mn, Co, Ni, Ti, Si, B and Cu is prepared by vacuum induction melting method to prepare a solder master alloy with uniform composition, and after the prepared master alloy is crushed, it is loaded into a high vacuum single roller belt In the quartz glass tube of the machine;
4)将石英玻璃管夹装在甩带机的电感应加热圈中,并将其喷嘴至铜辊表面间距调整为150~250μm;4) The quartz glass tube is clamped in the electric induction heating ring of the stripping machine, and the distance between the nozzle and the surface of the copper roller is adjusted to 150-250 μm;
5)关闭炉门,采用机械泵抽真空至1.5×10-3Pa,然后采用分子泵抽高真空,高真空度不低于6×10-5Pa,然后腔体充满高纯Ar气至180~200mbar;5) Close the furnace door, use a mechanical pump to evacuate to 1.5×10 -3 Pa, then use a molecular pump to evacuate to a high vacuum, the high vacuum degree is not lower than 6×10 -5 Pa, and then fill the cavity with high-purity Ar gas to 180 ~200mbar;
6)开启电机,使铜辊转速us在29~34m/s的范围内,再开启高频电源,将石英玻璃管内的母合金高频感应加热至完全均匀熔融后,保温过热熔体70s~90s;6) Turn on the motor so that the rotational speed u s of the copper roller is in the range of 29-34m/s, then turn on the high-frequency power supply, heat the master alloy in the quartz glass tube by high-frequency induction until it is completely and uniformly melted, and then keep the superheated melt for 70s~ 90s;
7)将Ar气气压调制P=20~50KPa,用高压氩气将石英玻璃内的过热熔体连续喷射到高速旋转的冷却铜辊表面,液态金属受到急冷而成箔带状,从而得到钎料箔片带,厚度为100μm。7) Adjust the pressure of Ar gas to P=20-50KPa, and use high-pressure argon to continuously spray the superheated melt in the quartz glass onto the surface of the cooling copper roller rotating at high speed, and the liquid metal is quenched to form a foil strip, thereby obtaining the solder Foil strip, 100 μm thick.
钎焊工艺步骤为:The brazing process steps are:
(1)准备阶段:对待钎焊的W75-Cu1合金和W55-Cu2合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将铜基钎料3箔片双面进行研磨光滑,研磨后将W75-Cu1合金、W55-Cu2合金及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: Clean the end faces of the W75-Cu1 alloy and W55-Cu2 alloy samples to be brazed to remove impurities, oil stains and oxide films on the surface, and use W28~W3.5 metallographic sandpaper to grind and smooth. W3.5 metallographic sandpaper, grind both sides of the copper-based solder 3 foil to smooth, after grinding, put the W75-Cu1 alloy, W55-Cu2 alloy and the solder foil together in acetone, and use ultrasonic cleaning for 15-20min , and carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于W75-Cu1合金与W55-Cu2合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.04MPa的恒定垂直压力,如图1所示;(2) Assembling stage: place the cleaned solder foil between the W75-Cu1 alloy and the W55-Cu2 alloy surface to be welded, and fit it tightly in the special brazing fixture to ensure the accuracy of the connection. Place an indenter of rated mass to produce a constant vertical pressure of 0.04MPa, as shown in Figure 1;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以12℃/min的速率升温至300℃,保温20min,再以8℃/min的速率升温至800℃,保温时间20min,再以10℃/min的速率继续升温至钎焊温度1050℃,保温时间30min,再以15℃/min的速率冷却至800℃,保温时间15min,最后以8℃/min的速率冷却至450℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10 -4 Pa, first raise the temperature to 300°C at a rate of 12°C/min, keep it warm for 20min, and then Heat up to 800°C at a rate of 8°C/min, hold for 20 minutes, then continue to heat up to a brazing temperature of 1050°C at a rate of 10°C/min, hold for 30 minutes, then cool to 800°C at a rate of 15°C/min, The holding time is 15 minutes, and finally cooled to 450°C at a rate of 8°C/min, cooled to room temperature with the furnace, and then the furnace is opened to take out the welded joints.
结果:钎焊获得的W75-Cu1合金和W55-Cu2合金接头形成良好,金相观察发现钎焊区形成致密的界面结合,合金成分分布均匀,室温四点弯曲强度为980MPa,钎焊接头扫描电镜照片如图2所示,钎焊接头弯曲断口宏观形貌照片如图3所示,钎焊接头弯曲断口微观形貌照片如图4所示。Results: The joints of W75-Cu1 alloy and W55-Cu2 alloy obtained by brazing are well formed. Metallographic observation shows that the brazing zone forms a dense interface bond, the alloy components are evenly distributed, and the four-point bending strength at room temperature is 980MPa. The photo is shown in Figure 2, the macroscopic photo of the bending fracture of the brazing joint is shown in Figure 3, and the microscopic photo of the bending fracture of the brazing joint is shown in Figure 4.
实施例2Example 2
选择W80-Cu合金与W60-Cu合金进行对接接头真空钎焊。其中W80-Cu合金与W60-Cu合金试样尺寸均为20mm×20mm×6mm,待钎焊面为20mm×6mm截面。W80-Cu alloy and W60-Cu alloy were selected for vacuum brazing of butt joints. Among them, the size of W80-Cu alloy and W60-Cu alloy sample is 20mm×20mm×6mm, and the surface to be brazed is 20mm×6mm.
钎料的成分及质量百分比配比为:Mn15.0%,Co2.0%,Ni3.0%,Ti3.0%,Si0.3%,B0.15%,余量为Cu。钎料厚度为130μm。The composition and mass percentage ratio of the solder are: Mn15.0%, Co2.0%, Ni3.0%, Ti3.0%, Si0.3%, B0.15%, and the balance is Cu. The thickness of the solder was 130 μm.
钎焊工艺步骤为:The brazing process steps are:
(1)准备阶段:对待钎焊的W80-Cu合金和W60-Cu合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将铜基钎料箔片双面进行研磨光滑,研磨后将W80-Cu合金、W60-Cu合金及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: Clean the end faces of W80-Cu alloy and W60-Cu alloy samples to be brazed, remove surface impurities, oil stains and oxide films, use W28~W3.5 metallographic sandpaper to grind smooth, use W3.5 metallographic sandpaper to grind both sides of the copper-based solder foil smooth, after grinding, put the W80-Cu alloy, W60-Cu alloy and the solder foil together in acetone, and use ultrasonic cleaning for 15-20 minutes, And carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于W80-Cu合金与W60-Cu合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.03MPa的恒定垂直压力;(2) Assembly stage: place the cleaned solder foil between the W80-Cu alloy and the W60-Cu alloy surface to be welded, and fit it tightly in the special brazing fixture to ensure the accuracy of the connection. Place an indenter of rated mass to produce a constant vertical pressure of 0.03MPa;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以14℃/min的速率升温至350℃,保温20min,再以10℃/min的速率升温至850℃,保温时间20min,再以9℃/min的速率继续升温至钎焊温度1040℃,保温时间40min,再以13℃/min的速率冷却至850℃,保温时间15min,最后以7℃/min的速率冷却至400℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10 -4 Pa, first raise the temperature to 350°C at a rate of 14°C/min, hold it for 20min, and then Heat up to 850°C at a rate of 10°C/min, hold for 20 minutes, then continue to heat up to a brazing temperature of 1040°C at a rate of 9°C/min, hold for 40 minutes, then cool to 850°C at a rate of 13°C/min, The holding time is 15 minutes, and finally cooled to 400°C at a rate of 7°C/min, cooled to room temperature with the furnace, and then the furnace is opened to take out the welded joints.
结果:钎焊获得的W80-Cu合金和W60-Cu合金接头形成良好,金相观察发现钎焊区形成致密的界面结合,合金成分分布均匀,室温四点弯曲强度为950MPa。Results: The joints of W80-Cu alloy and W60-Cu alloy obtained by brazing were well formed. Metallographic observation showed that the brazing zone formed a dense interface bond, the alloy components were evenly distributed, and the four-point bending strength at room temperature was 950MPa.
实施例3Example 3
选择W70-Cu合金与W50-Cu合金进行对接接头真空钎焊。其中W70-Cu合金与W50-Cu合金试样尺寸均为20mm×20mm×6mm,待钎焊面为20mm×6mm截面。W70-Cu alloy and W50-Cu alloy were selected for vacuum brazing of butt joints. Among them, the size of W70-Cu alloy and W50-Cu alloy sample is 20mm×20mm×6mm, and the surface to be brazed is 20mm×6mm.
钎料的成分及质量百分比配比为:Mn12.0%,Co3.0%,Ni4.0%,Ti3.0%,Si0.6%,B0.3%,余量为Cu。钎料厚度为150μm。The composition and mass percentage ratio of the solder are: Mn12.0%, Co3.0%, Ni4.0%, Ti3.0%, Si0.6%, B0.3%, and the balance is Cu. The thickness of the solder is 150 μm.
钎焊工艺步骤为:The brazing process steps are:
(1)准备阶段:对待钎焊的W70-Cu合金和W50-Cu合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将铜基钎料箔片双面进行研磨光滑,研磨后将W70-Cu合金、W50-Cu合金及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: Clean the end faces of the W70-Cu alloy and W50-Cu alloy samples to be brazed to remove impurities, oil stains and oxide films on the surface, and use W28~W3.5 metallographic sandpaper to grind and smooth. W3.5 metallographic sandpaper to grind the copper-based solder foil on both sides to smooth, after grinding, put W70-Cu alloy, W50-Cu alloy and solder foil together in acetone, and use ultrasonic cleaning for 15-20min, And carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于W70-Cu合金与W50-Cu合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.02MPa的恒定垂直压力;(2) Assembly stage: place the cleaned solder foil between the W70-Cu alloy and the surface of the W50-Cu alloy to be welded, and fit it tightly in the special brazing fixture to ensure the accuracy of the connection. Place an indenter of rated mass to produce a constant vertical pressure of 0.02MPa;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以10℃/min的速率升温至300℃,保温20min,再以6℃/min的速率升温至800℃,保温时间20min,再以8℃/min的速率继续升温至钎焊温度1030℃,保温时间45min,再以12℃/min的速率冷却至800℃,保温时间15min,最后以5℃/min的速率冷却至400℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10 -4 Pa, first raise the temperature to 300°C at a rate of 10°C/min, keep it warm for 20min, and then Heat up to 800°C at a rate of 6°C/min, hold for 20 minutes, then continue to heat up to a brazing temperature of 1030°C at a rate of 8°C/min, hold for 45 minutes, then cool to 800°C at a rate of 12°C/min, The holding time is 15 minutes, and finally cooled to 400°C at a rate of 5°C/min, cooled to room temperature with the furnace, and then the furnace is opened to take out the welded joints.
结果:钎焊获得的W70-Cu合金和W50-Cu合金接头形成良好,金相观察发现钎焊区形成致密的界面结合,合金成分分布均匀,室温四点弯曲强度为930MPa。Results: The joints of W70-Cu alloy and W50-Cu alloy obtained by brazing were well formed. Metallographic observation showed that the brazing zone formed a dense interface bond, the alloy components were evenly distributed, and the four-point bending strength at room temperature was 930MPa.
实施例4Example 4
选择W60-Cu合金与W50-Cu合金进行对接接头真空钎焊。其中W60-Cu合金与W50-Cu合金试样尺寸均为20mm×20mm×6mm,待钎焊面为20mm×6mm截面。W60-Cu alloy and W50-Cu alloy were selected for vacuum brazing of butt joints. Among them, the size of W60-Cu alloy and W50-Cu alloy sample is 20mm×20mm×6mm, and the surface to be brazed is 20mm×6mm.
钎料的成分及质量百分比配比为:Mn10.0%,Co0.5%,Ni1.0%,Ti1.0%,Si0.2%,B0.1%,余量为Cu。钎料厚度为200μm。The composition and mass percentage ratio of the solder are: Mn10.0%, Co0.5%, Ni1.0%, Ti1.0%, Si0.2%, B0.1%, and the balance is Cu. The thickness of the solder is 200 μm.
钎焊工艺步骤为:The brazing process steps are:
(1)准备阶段:对待钎焊的W60-Cu合金和W50-Cu合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将铜基钎料箔片双面进行研磨光滑,研磨后将W60-Cu合金、W50-Cu合金及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: Clean the end faces of the W60-Cu alloy and W50-Cu alloy samples to be brazed to remove impurities, oil stains and oxide films on the surface, and use W28~W3.5 metallographic sandpaper to grind and smooth. W3.5 metallographic sandpaper to grind both sides of the copper-based solder foil smooth, after grinding, put the W60-Cu alloy, W50-Cu alloy and the solder foil together in acetone, and use ultrasonic cleaning for 15-20 minutes, And carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于W60-Cu合金与W50-Cu合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.02MPa的恒定垂直压力;(2) Assembly stage: place the cleaned solder foil between the W60-Cu alloy and the surface of the W50-Cu alloy to be welded, and fit it tightly in the special brazing fixture to ensure the accuracy of the connection. Place an indenter of rated mass to produce a constant vertical pressure of 0.02MPa;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以10℃/min的速率升温至300℃,保温20min,再以6℃/min的速率升温至800℃,保温时间20min,再以8℃/min的速率继续升温至钎焊温度1030℃,保温时间45min,再以12℃/min的速率冷却至800℃,保温时间15min,最后以5℃/min的速率冷却至400℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10 -4 Pa, first raise the temperature to 300°C at a rate of 10°C/min, keep it warm for 20min, and then Heat up to 800°C at a rate of 6°C/min, hold for 20 minutes, then continue to heat up to a brazing temperature of 1030°C at a rate of 8°C/min, hold for 45 minutes, then cool to 800°C at a rate of 12°C/min, The holding time is 15 minutes, and finally cooled to 400°C at a rate of 5°C/min, cooled to room temperature with the furnace, and then the furnace is opened to take out the welded joints.
结果:钎焊获得的W60-Cu合金和W50-Cu合金接头形成良好,金相观察发现钎焊区形成致密的界面结合,合金成分分布均匀,室温四点弯曲强度为940MPa。Results: The joints of W60-Cu alloy and W50-Cu alloy obtained by brazing were well formed. Metallographic observation showed that the brazing zone formed a dense interface bond, the alloy components were evenly distributed, and the four-point bending strength at room temperature was 940MPa.
实施例5Example 5
选择W80-Cu合金与W70-Cu合金进行对接接头真空钎焊。其中W80-Cu合金与W70-Cu合金试样尺寸均为20mm×20mm×6mm,待钎焊面为20mm×6mm截面。W80-Cu alloy and W70-Cu alloy were selected for vacuum brazing of butt joints. Among them, the size of W80-Cu alloy and W70-Cu alloy sample is 20mm×20mm×6mm, and the surface to be brazed is 20mm×6mm.
钎料的成分及质量百分比配比为:Mn16.0%,Co3.5%,Ni5.0%,Ti4.0%,Si0.5%,B0.3%,余量为Cu。钎料厚度为130μm。The composition and mass percentage ratio of the solder are: Mn16.0%, Co3.5%, Ni5.0%, Ti4.0%, Si0.5%, B0.3%, and the balance is Cu. The thickness of the solder was 130 μm.
钎焊工艺步骤为:The brazing process steps are:
(1)准备阶段:对待钎焊的W80-Cu合金和W70-Cu合金试样端面进行清理,除去表面的杂质、油污以及氧化膜,利用W28~W3.5号金相砂纸进行研磨光滑,利用W3.5号金相砂纸将铜基钎料箔片双面进行研磨光滑,研磨后将W80-Cu合金、W60-Cu合金及钎料箔片一起置于丙酮中,采用超声波清洗15~20min,并进行烘干处理;(1) Preparation stage: Clean the end faces of W80-Cu alloy and W70-Cu alloy samples to be brazed, remove surface impurities, oil stains and oxide films, use W28~W3.5 metallographic sandpaper to grind and smooth, use W3.5 metallographic sandpaper to grind both sides of the copper-based solder foil smooth, after grinding, put the W80-Cu alloy, W60-Cu alloy and the solder foil together in acetone, and use ultrasonic cleaning for 15-20 minutes, And carry out drying treatment;
(2)装配阶段:将清洗后的钎料箔片置于W80-Cu合金与W70-Cu合金待焊表面之间,并紧贴装配于专用钎焊夹具中,确保连接的精度,在夹具上放置额定质量的压头,产生0.03MPa的恒定垂直压力;(2) Assembly stage: place the cleaned solder foil between the W80-Cu alloy and the surface of the W70-Cu alloy to be welded, and fit it tightly in the special brazing fixture to ensure the accuracy of the connection. Place an indenter of rated mass to produce a constant vertical pressure of 0.03MPa;
(3)钎焊连接阶段:将装配好的夹具整体置于真空度不低于6×10-4Pa的钎焊设备中,首先以14℃/min的速率升温至350℃,保温20min,再以10℃/min的速率升温至850℃,保温时间20min,再以9℃/min的速率继续升温至钎焊温度1040℃,保温时间40min,再以13℃/min的速率冷却至850℃,保温时间15min,最后以7℃/min的速率冷却至400℃,随炉冷却至室温,开炉取出被焊连接件即可。(3) Brazing connection stage: place the assembled fixture as a whole in a brazing equipment with a vacuum degree of not less than 6×10 -4 Pa, first raise the temperature to 350°C at a rate of 14°C/min, hold it for 20min, and then Heat up to 850°C at a rate of 10°C/min, hold for 20 minutes, then continue to heat up to a brazing temperature of 1040°C at a rate of 9°C/min, hold for 40 minutes, then cool to 850°C at a rate of 13°C/min, The holding time is 15 minutes, and finally cooled to 400°C at a rate of 7°C/min, cooled to room temperature with the furnace, and then the furnace is opened to take out the welded joints.
结果:钎焊获得的W80-Cu合金和W70-Cu合金接头形成良好,金相观察发现钎焊区形成致密的界面结合,合金成分分布均匀,室温四点弯曲强度为950MPa。Results: The joints of W80-Cu alloy and W70-Cu alloy obtained by brazing were well formed. Metallographic observation showed that the brazing zone formed a dense interface bond, the alloy components were evenly distributed, and the four-point bending strength at room temperature was 950MPa.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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