CN105177890A - Energy-saving tanning device with segmented wrinkle removal - Google Patents
Energy-saving tanning device with segmented wrinkle removal Download PDFInfo
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- CN105177890A CN105177890A CN201510520879.7A CN201510520879A CN105177890A CN 105177890 A CN105177890 A CN 105177890A CN 201510520879 A CN201510520879 A CN 201510520879A CN 105177890 A CN105177890 A CN 105177890A
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Abstract
The present invention discloses an energy-saving tanning device with segmented wrinkle removal. The device comprises a heating roller, an impression roller, a spray pipe, and a fence ring, wherein two end heads of the spray pipe are sealed the spray pipe is disposed above cloth, an inlet is arranged in the center of the spray pipe and is communicated with an ultrasonic wave water atomization generator, a plurality of spray holes are formed in a pipe wall of the spray pipe, center-to-center distance of the spray holes is the same, areas of the spray holes close to two ends of the spray pipe is larger than that of the spray holes adjacent to the center of the spray pipe and gradually change, and when the cloth passes below the spray holes, and humidity of the two ends of the cloth contacting atomizd steam is high; the fencing ring is composed of a plurality of circumferential strips of the same length and at least two axial strips, the fencing ring is installed close to an inner wall of a roller ring of the heating roller, center-to-center distance between adjacent circumferential strips is the same, the width of the circumferential strips reduces gradually from the center of the roller ring to two ends of the roller ring, and the temperature of a high temperature oil lowers after the oil is conducted to the roller ring, reaches the highest at positions close to the two ends of the roller ring, and changes gradually. The benefical effects of the tanning device are energy conservation, high temperature, high humidity and high pressure setting, and excellent precision control effects.
Description
Technical field
The present invention relates to the equipment that a kind of synthetic leather adds the CHAMPRAY that plates man-hour.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Summary of the invention
The present invention, according to above deficiency, provides the energy-conservation tanning equipment that a kind of segmentation goes to wrinkle, is heated by cloth segmentation humidification, and graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.
Technical scheme of the present invention is:
The energy-conservation tanning equipment wrinkled is removed in segmentation, comprising:
Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing, and the high temperature oil in warm-up mill is communicated with heated tank through oil pump;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
It is characterized in that, also comprise:
Jet pipe, two ends is closed, and be positioned at the top of cloth, center is provided with import, this inlet communication ultrasonic water atomization type generator, the tube wall of jet pipe is offered several spray orifices, the center distance of these several spray orifices is identical, and the nozzle hole area near jet pipe two ends is greater than the nozzle hole area near jet pipe center and gradually changes, when cloth passes below spray orifice, the humidity of cloth two end in contact atomization vapour is high, and when cloth center, the humidity of contact atomization vapour is low;
It should be noted that, the atomization vapour that the atomization vapour that large spray orifice sprays sprays more than little spray orifice, reasonable arrangement jet pipe is to the distance of cloth, certain diffusion is had from the atomization vapour of spray orifice ejection, therefore, see on the whole, from cloth center to the two ends of cloth, the change of humidity is still more even;
Fence circle, this fence circle is made up of the identical circumferential bar of many length and at least two axial bars, fence circle is close to roller circle inwall and is installed, the center distance of adjacent circumferential bar is identical, and from Gun Quan center to roller circle two ends, circumferential bar width diminishes gradually, high temperature oil is transmitted to roller circle temperature through fence circle and declines, position temperature near roller circle two ends is the highest, and the position temperature near Gun Quan center is minimum, and temperature gradually changes.
It should be noted that, because roller circle is close to by fence circle, non-ly between the two to be connected, heat-transfer effect can give a discount, fence circle be ordinary metallic material such as aluminium or iron, decline during temperature conduction few, fence circle be heat-insulating material such as bakelite or PTFE, decline during temperature conduction more, that is, fence circle blocks the heat absorption of roller circle, in addition, heat on the roller circle position of not blocked by circumferential bar can be transmitted to the roller circle position of being blocked by circumferential bar, therefore, on the whole, position temperature near roller circle two ends is high, position temperature near Gun Quan center is low, the material selecting fence circle can be needed according to the temperature difference, the circumference width of bar and the center distance of circumferential bar, this technical scheme can solve the two ends the closer to cloth, more wrinkling technical problem, accurate distribution heat energy.
Described spray orifice is rectangular opening, and the rectangular opening length near jet pipe two ends is greater than the rectangular opening length near jet pipe center, and the width of rectangular opening is identical.
Described jet pipe is fixed with cover, and this cover is horn-like, surrounds humidification chamber with cloth.
Described cover is provided with two pieces of division boards near jet pipe center, and form non-humidified chamber between these two pieces of division boards, non-humidified does not arrange spray orifice in chamber, and described import is provided with two, is communicated with the described spray orifice in two humidification chambers respectively.Because cloth center is not easy wrinkling, this position goes wrinkle can not humidification.This technical scheme can using water wisely, meanwhile, also can reduce water evaporation, saving heat energy.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
Described Gun Quan center, this center refers to a segment distance J, and in this distance J, described circumferential bar width is identical, and the temperature at corresponding Gun Quan center is identical, and the heat on the roller circle position of not blocked by circumferential bar can be transmitted to the roller circle position of being blocked by circumferential bar.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
In order to humidity and temperature matches, the length of described distance J is equal with the distance between described two pieces of division boards.
Heat insulation with PTFE between described bearing and described frame.Reduce heat energy loss.
The invention has the beneficial effects as follows: rational in infrastructure, cost is low, the setting of water-saving and electricity-saving, hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation that jet pipe of the present invention is relevant.
Fig. 3 is the structure rearview that in Fig. 2, jet pipe is relevant.
Fig. 4 is the structural representation of warm-up mill of the present invention.
Fig. 5 is the structural representation that fence circle of the present invention launches.
Detailed description of the invention
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in the figure, the energy-conservation tanning equipment wrinkled is removed in a kind of segmentation, comprising:
Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63, and the high temperature oil 67 in warm-up mill 6 is communicated with heated tank through oil pump; High temperature oil flows into from the center inlet 641 of roll shaft 64, portalling in roll shaft 64 651 flows out in warm-up mill 6, then flows out from the central outlet 642 of inlet hole 652 in roll shaft 64 through roll shaft 64, the available swivel of connection of roll shaft 64 and oil pipe line.
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Also comprise:
Jet pipe 3, two ends is closed, and is positioned at the top of cloth 1, and center is provided with import 2, this import 2 is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe 3 is offered several spray orifices 31, the center distance of these several spray orifices 31 is identical, and spray orifice 31 area near jet pipe 3 two ends is greater than spray orifice 31 area near jet pipe 3 center and gradually changes, when cloth 1 passes below spray orifice 31, the humidity of cloth 1 liang of end in contact atomization vapour is high, and when cloth 1 center, the humidity of contact atomization vapour is low;
Fence circle 662, this fence circle 662 is made up of the identical circumferential bar 6621 of many length and at least two axial bars 6622, fence circle 662 is close to roller circle 61 inwall and is installed, the center distance of adjacent circumferential bar 6621 is identical, and from Gun Quan 61 center to roller circle 61 two ends, circumferential bar 6621 width diminishes gradually, high temperature oil 67 is transmitted to roller circle 61 temperature through fence circle 662 and declines, position temperature near roller circle 61 two ends is the highest, and the position temperature near Gun Quan 61 center is minimum, and temperature gradually changes.First can be processed into the structure of Fig. 5, roll the structure just become in Fig. 4.
Spray orifice 31 is rectangular opening, and the rectangular opening length near jet pipe 3 two ends is greater than the rectangular opening length near jet pipe 3 center, and the width of rectangular opening is identical.
Jet pipe 3 is fixed with cover 4, this cover 4, in horn-like, surrounds humidification chamber with cloth 1.
Cover 4 is provided with two pieces of division boards 41 near jet pipe 3 center, and form non-humidified chamber between these two pieces of division boards 41, non-humidified does not arrange spray orifice in chamber, and import 2 is provided with two, and the spray orifice 31(respectively in connection two humidification chambers as shown in Figure 2 and Figure 3).
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Gun Quan 61 center, this center refers to a segment distance J, and in this distance J, circumferential bar 6621 width is identical, and the temperature at corresponding Gun Quan 61 center is identical.
The length of distance J is equal with the distance between two pieces of division boards 41.
Heat insulation with PTFE between bearing 63 and frame.
Backer roll 5 can be rotated by driven by motor.
Claims (7)
1. an energy-conservation tanning equipment for wrinkle is removed in segmentation, comprising:
Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63), and the high temperature oil (67) in warm-up mill (6) is communicated with heated tank through oil pump;
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
It is characterized in that, also comprise:
Jet pipe (3), two ends is closed, be positioned at the top of cloth (1), center is provided with import (2), this import (2) is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe (3) is offered several spray orifices (31), the center distance of these several spray orifices (31) is identical, spray orifice (31) area near jet pipe (3) two ends is greater than spray orifice (31) area near jet pipe (3) center and gradually changes, when cloth (1) is through spray orifice (31) below, the humidity of cloth (1) two end in contact atomization vapour is high, when cloth (1) center, the humidity of contact atomization vapour is low,
Fence circle (662), this fence circle (662) is made up of the identical circumferential bar (6621) of many length and at least two axial bars (6622), fence circle (662) is close to roller circle (61) inwall and is installed, the center distance of adjacent circumferential bar (6621) is identical, from roller circle (61) center to roller circle (61) two ends, circumference bar (6621) width diminishes gradually, high temperature oil (67) is transmitted to roller circle (61) temperature through fence circle (662) and declines, position temperature near roller circle (61) two ends is the highest, position temperature near roller circle (61) center is minimum, temperature gradually changes.
2. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 1, and it is characterized in that, described spray orifice (31) is rectangular opening, and the rectangular opening length near jet pipe (3) two ends is greater than the rectangular opening length near jet pipe (3) center, and the width of rectangular opening is identical.
3. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 1, and it is characterized in that, described jet pipe (3) is fixed with cover (4), this cover (4), in horn-like, surrounds humidification chamber with cloth (1).
4. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 3, it is characterized in that, described cover (4) is upper is provided with two pieces of division boards (41) near jet pipe (3) center, non-humidified chamber is formed between these two pieces of division boards (41), non-humidified does not arrange spray orifice in chamber, described import (2) is provided with two, is communicated with the described spray orifice (31) in two humidification chambers respectively.
5. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 1, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
6. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 4, and it is characterized in that, described roller circle (61) center, this center refers to a segment distance J, and in this distance J, described circumferential bar (6621) width is identical.
7. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 6, and it is characterized in that, the length of described distance J is equal with the distance between described two pieces of division boards (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510520879.7A CN105177890B (en) | 2015-08-24 | 2015-08-24 | A kind of energy-conservation tanning equipment of segmentation wrinkle removing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510520879.7A CN105177890B (en) | 2015-08-24 | 2015-08-24 | A kind of energy-conservation tanning equipment of segmentation wrinkle removing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105177890A true CN105177890A (en) | 2015-12-23 |
| CN105177890B CN105177890B (en) | 2017-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510520879.7A Expired - Fee Related CN105177890B (en) | 2015-08-24 | 2015-08-24 | A kind of energy-conservation tanning equipment of segmentation wrinkle removing |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105401454A (en) * | 2015-12-30 | 2016-03-16 | 浙江西雅普康大制革有限公司 | Double-side coater for synthetic leather processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3982410A (en) * | 1973-02-02 | 1976-09-28 | Cotton Incorporated | Apparatus for the continuous treatment of an advancing web |
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104294515A (en) * | 2014-11-13 | 2015-01-21 | 湖州现代纺织机械有限公司 | Fabric ironing mechanism |
| CN204474972U (en) * | 2014-12-12 | 2015-07-15 | 绵阳佳联印染有限责任公司 | Adjustable rotary shaft setting machine |
-
2015
- 2015-08-24 CN CN201510520879.7A patent/CN105177890B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3982410A (en) * | 1973-02-02 | 1976-09-28 | Cotton Incorporated | Apparatus for the continuous treatment of an advancing web |
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104294515A (en) * | 2014-11-13 | 2015-01-21 | 湖州现代纺织机械有限公司 | Fabric ironing mechanism |
| CN204474972U (en) * | 2014-12-12 | 2015-07-15 | 绵阳佳联印染有限责任公司 | Adjustable rotary shaft setting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105401454A (en) * | 2015-12-30 | 2016-03-16 | 浙江西雅普康大制革有限公司 | Double-side coater for synthetic leather processing |
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| CN105177890B (en) | 2017-03-01 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20171117 Address after: 350300 one Fu Street, Fuqing City, Fuzhou, Fujian Province, No. 114 Patentee after: Fuqing science and technology innovation and Development Service Center Address before: The 313300 Anji County Zhejiang city in Huzhou Province town of modern industrial park Patentee before: ZHEJIANG XIYA PUKANGDA LEATHER CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170301 Termination date: 20190824 |