CN105150582A - Integral structure of molded-coal vacuum hard-plastic extruding machine - Google Patents
Integral structure of molded-coal vacuum hard-plastic extruding machine Download PDFInfo
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- CN105150582A CN105150582A CN201510688393.4A CN201510688393A CN105150582A CN 105150582 A CN105150582 A CN 105150582A CN 201510688393 A CN201510688393 A CN 201510688393A CN 105150582 A CN105150582 A CN 105150582A
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Abstract
The invention discloses an integral structure of a molded-coal vacuum hard-plastic extruding machine. The integral structure comprises an upper machine part, a lower machine part and a supporting part. The upper machine part comprises a first motor, a first speed reducer, a hopper, an agitating tank, a screw propelling auger and a discharging box, wherein the first motor, the first speed reducer, the hopper, the agitating tank, the screw propelling auger and the discharging box are sequentially arranged from the right end to the left end. The lower machine part comprises a second motor, a second speed reducer, a connecting box, a vacuum chamber, a vacuumizing device, an extruding auger and a mold outlet device, wherein the second motor, the second speed reducer, the connecting box, the vacuum chamber, the vacuumizing device, the extruding auger and the mold outlet device are sequentially arranged from the front end to the back end. The vacuum chamber of the lower machine part is communicated with the discharging box of the upper machine part through the connecting box. Vacuumizing operation is carried out on the vacuum chamber through the vacuumizing device. The integral structure of the molded-coal vacuum hard-plastic extruding machine has the advantages that molding products are not prone to damage, the extruding pressure is large, the molding water content is low, drying is easy, and fire resistance is good; molded coal in multiple shapes can be produced, multiple requirements of users can be met, and production efficiency is high.
Description
Technical field
The present invention relates to molded coal production facility technical field, particularly relate to a kind of moulded coal vacuum hard plastic extruder overall structure.
Background technology
In daily moulded coal production technology, moulded coal ball press is again coal dust ball press, can be used to suppress coal dust, iron powder, and moulded coal ball press moulding process divides cold moudling and hot-forming, based on cold moudling; Cold moudling is divided into again binding agent shaping shaping with binder free, is shaped to master there to be binding agent.At present, the many employings of general coal powder formation are added binding agent, mesolow, are exempted from oven dry, cold pressing forming process.
In recent ten years, moulded coal production technology is still in low-level duplicate construction, and in moulded coal production process, problems can not break through, and seriously constrain Briquette Industry.Its main cause is that shaping basic research is weak.Therefore, the basic research such as moulded coal processability and moulding mechanism is strengthened extremely urgent.
As shown in Figure 1, traditional moulded coal ball press is the current topmost briquette molding treatment facility of China.Its structure is made up of three parts: a feed section; Two running parts; Three moulding sections.1, feed section, mainly realizes dosing to ensure that material evenly enters between pair roller.2, running part, main transmission is: motor--triangle strip---reductor---exposed gear---roll.3, moulding section, mainly refers to host machine part, and core is roll (namely above-mentioned roll had both played gearing and also served compressing effect, and the pressure produced when roll utilizes a pair or one group of roll rolls rolls and grinds raw material).
At present, above-mentioned traditional briquette molding equipment is mainly formed by mould compacting, and this technology exists very large drawback, is mainly reflected in the following aspects:
1, yield poorly.The moulded coal ball press running part of prior art is driven by electromagnetic adjustable speed motor, and as feed quantity is excessive, then the motor overload of pay-off, causing cannot normally production run.2, mould press strengthi is low.The moulding section of the moulded coal ball press of prior art is by compressing, and therefore its finished product packing is low, cracky, and fire resistance is poor.3, product pattern is single.The moulded coal ball press of prior art can not meet the multiple demand of user.
In sum, how overcoming above-mentioned technological deficiency is those skilled in the art's technical barriers urgently to be resolved hurrily.
Summary of the invention
The object of the present invention is to provide a kind of moulded coal vacuum hard plastic extruder overall structure, to solve the problem.
In order to achieve the above object, technical scheme of the present invention is achieved in that
The invention provides a kind of moulded coal vacuum hard plastic extruder overall structure, comprise machine part and lower machine part and support section; And described lower machine part and described support section are all arranged on the bottom of described upper machine part, wherein:
Described upper machine part comprises the first motor, the first reductor, hopper, tank diameter, screw propulsion auger, the feed box that set gradually from right-hand member to left end; Described first motor drives with described first reductor and is connected; Described first reductor is for driving screw propulsion auger; The opening of described hopper is arranged straight up, and the outlet of described hopper is communicated with described tank diameter; Described tank diameter is communicated with the arrival end of described screw propulsion auger, and the port of export of described screw propulsion auger is communicated with described feed box;
Described lower machine part comprises the second motor, the second reductor, connecting box, vacuum chamber, vacuum extractor, extruding screw conveyer, the mould outlet device that set gradually to rear end from front end; Described second motor drives with described second reductor and is connected; Described second reductor is for driving described extruding screw conveyer; The vacuum chamber of described lower machine part is communicated with by described connecting box with between the feed box of described upper machine part; Described vacuum extractor is used for carrying out vacuum pumping to described vacuum chamber.
Preferably, can embodiment as one; In the concrete structure of upper machine part; Belt, shaft coupling and driving shaft is also provided with between described first motor and described first reductor; Described belt is connected with described first motor and described first speed reducer drive respectively; Described first reductor is connected with driving shaft coaxial rotation by shaft coupling; Described driving shaft and described screw propulsion auger are rotationally connected.
Preferably, can embodiment as one; Described upper machine part also comprises workbench; Described workbench is arranged on the bottom of described first motor, described first reductor, described hopper, described tank diameter, described screw propulsion auger and described feed box.
Preferably, can embodiment as one; In the concrete structure of lower machine part; Belt, shaft coupling and driven axle is also provided with between described second motor and described second reductor; Described belt is connected with described second motor and described second speed reducer drive respectively; Described second reductor is connected with driven axle coaxial rotation by shaft coupling; Described driven axle and described extruding screw conveyer are rotationally connected.
Preferably, can embodiment as one; Described support section is the support column of cuboid-type; Described lower machine part is positioned at bottom the left end of the workbench of described upper machine part; Described support section is positioned at bottom the right-hand member of the workbench of described upper machine part.Namely it should be noted that, upper machine part is by support section and lower machine part common support.
Preferably, can embodiment as one; Also stirring blade is provided with in described tank diameter; Described stirring blade is used for fully being uniformly mixed described raw material.
Preferably, can embodiment as one; Described stirring blade is the fan-shaped stirring blade of sheet.
Preferably, can embodiment as one; Described vacuum chamber is communicated with described vacuum extractor, and described vacuum extractor is specially vavuum pump.
Preferably, can embodiment as one; Described vacuum means is set up and is also provided with pressure vacuum gauge.
Preferably, can embodiment as one; Described mould outlet device and described lower machine part removably connect.
Compared with prior art, the advantage of the embodiment of the present invention is:
A kind of moulded coal vacuum hard plastic extruder overall structure provided by the invention, analyzes above-mentioned moulded coal vacuum hard plastic extruder overall structure technology known, and it is primarily of upper machine part and lower machine part and support section three major part structures compositions; Wherein, upper machine part is made up of the first motor, the first reductor, hopper, tank diameter, screw propulsion auger, feed box, workbench etc., plays the effect of being uniformly mixed; Lower machine part is made up of the second motor, the second reductor, connecting box, vacuum chamber, extruding screw conveyer, mould outlet device etc., plays hard plastic extrusion.In addition, upper machine is by support section and lower machine part common support.
Processing step: raw material arrives the integrally-built hopper of moulded coal vacuum hard plastic extruder in the present invention through belt conveyor, then tank diameter is entered, after being fully uniformly mixed by the stirring blade in tank diameter, fallen into the vacuum chamber of lower machine part through feed box by conveying reamer, by vavuum pump extracting vacuum, then constantly rotated by extruding screw conveyer and be transported to mould outlet device, last extrusion molding.
Principle illustrates: the moulded coal vacuum hard plastic extruder overall structure in the present invention mainly uses the additional air of vavuum pump extracting vacuum room, utilize more closely knit originally loose moulded coal material extruding of atmospheric pressure, under continuous vacuum state continuously by moulded coal feedstock transportation to mould outlet device, thus reach the object that hard plastic extrudes.
Technique effect: 1, moulded coal raw material enters machine part, enters vacuum chamber after fully stirring, takes out additional air, make raw material more closely knit by vavuum pump, shaping later not cracky.2, lower machine part is mainly used in realizing hard plastic and extrudes, and extrusion pressure is large, and shaping moisture content is low, easily dries, and fire resistance is good.3, mould outlet device is that autonomous Design detachably exports, and can produce the moulded coal of various shape, can meet the multiple demand of user.4, output is high, adopts brand-new propelling transmitting device, and power of motor is large, and extrude finished product from mould outlet device uninterrupted continuously, efficiency is high, easily can realize the production capacity of annual output 400000 tons.
Accompanying drawing explanation
In order to be illustrated more clearly in the specific embodiment of the invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in detailed description of the invention or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of traditional moulded coal ball press;
The integrally-built front view of moulded coal vacuum hard plastic extruder that Fig. 2 provides for the embodiment of the present invention;
The integrally-built top view of moulded coal vacuum hard plastic extruder that Fig. 3 provides for the embodiment of the present invention.
Description of reference numerals:
First motor 1; First reductor 2; Hopper 3; Tank diameter 4; Screw propulsion auger 5; Feed box 6; Second motor 7; Second reductor 8; Connecting box 9; Vacuum chamber 10; Mould outlet device 11; Workbench 12; Escalator device 13; Support column 14.
Detailed description of the invention
Be clearly and completely described technical scheme of the present invention below in conjunction with accompanying drawing, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
In describing the invention, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the present invention for convenience of description and simplified characterization; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
See Fig. 2, a kind of moulded coal vacuum hard plastic extruder overall structure that the embodiment of the present invention provides, comprises machine part and lower machine part and support section; And described lower machine part and described support section are all arranged on the bottom of described upper machine part, wherein:
Described upper machine part comprises the first motor 1, first reductor 2, hopper 3, tank diameter 4, screw propulsion auger 5, the feed box 6 that set gradually from right-hand member to left end; Described first motor 1 drives with described first reductor 2 and is connected; Described first reductor 2 is for driving screw propulsion auger 5; The opening of described hopper 3 is arranged straight up, and the outlet of described hopper 3 is communicated with described tank diameter 4; Described tank diameter 4 is communicated with the arrival end of described screw propulsion auger 5, and the port of export of described screw propulsion auger 5 is communicated with described feed box 6;
Described lower machine part comprises the second motor 7, second reductor 8, connecting box 9, vacuum chamber 10, vacuum extractor (not shown), extruding screw conveyer (not shown), the mould outlet device 11 that set gradually to rear end from front end; Described second motor 7 drives with described second reductor 8 and is connected; Described second reductor 8 is for driving described extruding screw conveyer; The vacuum chamber 10 of described lower machine part is communicated with by described connecting box 9 with between the feed box 6 of described upper machine part; Described vacuum extractor is used for carrying out vacuum pumping to described vacuum chamber.
In above-mentioned concrete structure: described upper machine part comprises the compositions such as the first motor, the first reductor, hopper, tank diameter, screw propulsion auger, feed box, workbench, and it should be noted that, upper machine part plays the effect of being uniformly mixed; Described lower machine part is made up of the second motor, the second reductor, connecting box, vacuum chamber, extruding screw conveyer, mould outlet device etc.; It should be noted that, lower machine part plays hard plastic extrusion.
The integrally-built concrete structure of moulded coal vacuum hard plastic extruder provided the embodiment of the present invention below and concrete technique effect do detailed description:
In the concrete structure of upper machine part; Belt, shaft coupling and driving shaft (said structure is not shown) is also provided with between described first motor and described first reductor; Described belt is connected with described first motor and described first speed reducer drive respectively; Described first reductor is connected with driving shaft coaxial rotation by shaft coupling; Described driving shaft and described screw propulsion auger are rotationally connected.
Described upper machine part also comprises workbench 12; Described workbench is arranged on the bottom of described first motor, described first reductor, described hopper, described tank diameter, described screw propulsion auger and described feed box.
It should be noted that the action relationships of machine part: it provides power by the first motor, through belt pulley, reductor, pass to driving shaft by shaft coupling, then through driving shaft by power transmission to screw propulsion auger; Screw propulsion auger rotates rapidly subsequently, continuously by moulded coal feedstock transportation to feed box until fall into vacuum chamber.
In addition, also arrange around above-mentioned workbench a ring around guardrail (not shown); The both sides, front and back of workbench are respectively provided with a tilting escalator device 13 upwards simultaneously; Obviously, above-mentioned escalator device can help operating personnel to enter the structure of workbench inspection or the upper machine part of maintenance, the upper and lower convenient walking of its convenient operation personnel, its guardrail can have the effective safety ensureing operating personnel simultaneously, avoids it to fall from workbench
In the concrete structure of lower machine part; Belt, shaft coupling and driven axle (said structure is all not shown) is also provided with between described second motor and described second reductor; Described belt is connected with described second motor and described second speed reducer drive respectively; Described second reductor is connected with driven axle coaxial rotation by shaft coupling; Described driven axle and described extruding screw conveyer are rotationally connected.
It should be noted that the action relationships of lower machine part: it provides power by the second motor, through belt pulley, reductor, driven axle is passed to by shaft coupling, above driven axle, extruding screw conveyer is installed, continuously by the moulded coal feedstock transportation of extracting vacuum to mould outlet device, last extrusion molding.
Described support section is the support column 14 of cuboid-type; Described lower machine part is positioned at bottom the left end of the workbench of described upper machine part; Described support section is positioned at bottom the right-hand member of the workbench of described upper machine part.Namely it should be noted that, upper machine part is by support section and lower machine part common support.
Preferably, can embodiment as one; Also stirring blade is provided with in described tank diameter; Described stirring blade is used for fully being uniformly mixed described raw material.Described stirring blade is the fan-shaped stirring blade of sheet.
It should be noted that, above-mentioned tank diameter and stirring blade can help the raw material entering tank diameter to be uniformly mixed fully.
Preferably, can embodiment as one; Described vacuum chamber is communicated with described vacuum extractor, and described vacuum extractor is specially vavuum pump.
It should be noted that, vacuum extractor is mainly used in extracting vacuum.Prior art is leaked in atmosphere all the time cruelly at pressing process Raw; The embodiment of the present invention then utilizes air unnecessary in the indoor raw material of vavuum pump extracting vacuum, makes raw material more closely knit.High pressure extrusion molding under vacuum conditions.Prior art briquette molding mainly mould compacting forms, and pressure is low, finished product moulded coal cracky; The moulded coal vacuum hard plastic extruder overall structure that the embodiment of the present invention provides then uses high pressure extrusion molding (vacuumizing again extruded), and finished product moulded coal not cracky, fire resistance is good.
Preferably, can embodiment as one; Described vacuum means is set up and is also provided with pressure vacuum gauge.
It should be noted that, adopt vavuum pump and coordinate pressure vacuum gauge to vacuumize, extracting vacuum operation can be realized better more accurately, help the quality vacuumizing extruding briquette.Wherein, vacuum meter is divided into pressure vacuum meter and pressure vacuum gauge.Pressure vacuum gauge: take atmospheric pressure as benchmark, for measuring the instrument being less than atmospheric pressure.Pressure vacuum meter: take atmospheric pressure as benchmark, for measuring the instrument being greater than and being less than atmospheric pressure.Obviously, above-mentioned pressure vacuum gauge contributes to better controlling the vacuum in vacuum pressure and vacuum chamber.
Preferably, can embodiment as one; Described mould outlet device and described lower machine part removably connect.
It should be noted that, above-mentioned mould outlet device can be the mould of various shape and type; Above-mentioned mould outlet device is autonomous Design Collapsible mould outlet device.Prior art briquette prod pattern is single, can not meet the multiple demand of user; Shaping outlet in the embodiment of the present invention is the Collapsible mould outlet device of autonomous Design, and product pattern is various, can require to produce multiple difform moulded coal according to user, more meet consumers' demand; Therefore which employs dismountable connected mode, be convenient to mould outlet device and carry out changing and choice for use.
In sum, a kind of moulded coal vacuum hard plastic extruder overall structure provided by the invention, has all many-sided technical advantages: 1, moulded coal raw material enters machine part, vacuum chamber is entered after abundant stirring, take out additional air by vavuum pump, make raw material more closely knit, shaping later not cracky.2, lower machine part is mainly used in realizing hard plastic and extrudes, and extrusion pressure is large, and shaping moisture content is low, easily dries, and fire resistance is good.3, mould outlet device is that autonomous Design detachably exports, and can produce the moulded coal of various shape, can meet the multiple demand of user.4, output is high, adopts brand-new propelling transmitting device, and power of motor is large, and extrude finished product from mould outlet device uninterrupted continuously, efficiency is high, easily can realize the production capacity of annual output 400000 tons.
Last it is noted that above each embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to foregoing embodiments to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (10)
1. a moulded coal vacuum hard plastic extruder overall structure, is characterized in that, comprises machine part and lower machine part and support section; And described lower machine part and described support section are all arranged on the bottom of described upper machine part, wherein:
Described upper machine part comprises the first motor, the first reductor, hopper, tank diameter, screw propulsion auger, the feed box that set gradually from right-hand member to left end; Described first motor drives with described first reductor and is connected; Described first reductor is for driving screw propulsion auger; The opening of described hopper is arranged straight up, and the outlet of described hopper is communicated with described tank diameter; Described tank diameter is communicated with the arrival end of described screw propulsion auger, and the port of export of described screw propulsion auger is communicated with described feed box;
Described lower machine part comprises the second motor, the second reductor, connecting box, vacuum chamber, vacuum extractor, extruding screw conveyer, the mould outlet device that set gradually to rear end from front end; Described second motor drives with described second reductor and is connected; Described second reductor is for driving described extruding screw conveyer; The vacuum chamber of described lower machine part is communicated with by described connecting box with between the feed box of described upper machine part; Described vacuum extractor is used for carrying out vacuum pumping to described vacuum chamber.
2. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 1, is characterized in that,
In the concrete structure of upper machine part; Belt, shaft coupling and driving shaft is also provided with between described first motor and described first reductor; Described belt is connected with described first motor and described first speed reducer drive respectively; Described first reductor is connected with driving shaft coaxial rotation by shaft coupling; Described driving shaft and described screw propulsion auger are rotationally connected.
3. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 2, is characterized in that,
Described upper machine part also comprises workbench; Described workbench is arranged on the bottom of described first motor, described first reductor, described hopper, described tank diameter, described screw propulsion auger and described feed box.
4. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 3, is characterized in that,
In the concrete structure of lower machine part; Belt, shaft coupling and driven axle is also provided with between described second motor and described second reductor; Described belt is connected with described second motor and described second speed reducer drive respectively; Described second reductor is connected with driven axle coaxial rotation by shaft coupling; Described driven axle and described extruding screw conveyer are rotationally connected.
5. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 1, is characterized in that,
Described support section is the support column of cuboid-type; Described lower machine part is positioned at bottom the left end of the workbench of described upper machine part; Described support section is positioned at bottom the right-hand member of the workbench of described upper machine part.
6. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 1, is characterized in that,
Also stirring blade is provided with in described tank diameter; Described stirring blade is used for fully being uniformly mixed raw material.
7. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 6, is characterized in that,
Described stirring blade is the fan-shaped stirring blade of sheet.
8. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 1, is characterized in that,
Described vacuum chamber is communicated with described vacuum extractor, and described vacuum extractor is specially vavuum pump.
9. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 8, is characterized in that,
Described vacuum means is set up and is also provided with pressure vacuum gauge.
10. moulded coal vacuum hard plastic extruder overall structure as claimed in claim 1, is characterized in that,
Described mould outlet device and described lower machine part removably connect.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510688393.4A CN105150582A (en) | 2015-10-21 | 2015-10-21 | Integral structure of molded-coal vacuum hard-plastic extruding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510688393.4A CN105150582A (en) | 2015-10-21 | 2015-10-21 | Integral structure of molded-coal vacuum hard-plastic extruding machine |
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| US4217086A (en) * | 1978-02-03 | 1980-08-12 | Plymouth Locomotive Works, Inc. | Extruder with sealing die for abrasive material |
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| CN1935498A (en) * | 2006-10-22 | 2007-03-28 | 由智光 | Multifunctional hollow briquette shaping machine |
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| CN203139979U (en) * | 2013-03-01 | 2013-08-21 | 黑龙江省辰光能源科技有限公司 | Biomass raw material granular briquette granulator |
| CN203438571U (en) * | 2013-08-02 | 2014-02-19 | 上海申嘉三和环保科技开发有限公司 | Double screw forming machine |
| CN203876268U (en) * | 2014-05-09 | 2014-10-15 | 李东波 | Coal briquette extruding machine |
| CN205058684U (en) * | 2015-10-21 | 2016-03-02 | 新泰市华腾机械有限公司 | Extruder overall structure is moulded firmly in moulded coal vacuum |
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4217086A (en) * | 1978-02-03 | 1980-08-12 | Plymouth Locomotive Works, Inc. | Extruder with sealing die for abrasive material |
| CN2417990Y (en) * | 2000-04-12 | 2001-02-07 | 徐长顺 | Shaped-coal making machine |
| CN2436505Y (en) * | 2000-08-04 | 2001-06-27 | 双鸭山东方工业公司 | Industrial vacuum extruding briquette machine |
| CN1935498A (en) * | 2006-10-22 | 2007-03-28 | 由智光 | Multifunctional hollow briquette shaping machine |
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Application publication date: 20151216 |