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CN105115411B - A kind of coating thickness detector probe - Google Patents

A kind of coating thickness detector probe Download PDF

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Publication number
CN105115411B
CN105115411B CN201510572304.XA CN201510572304A CN105115411B CN 105115411 B CN105115411 B CN 105115411B CN 201510572304 A CN201510572304 A CN 201510572304A CN 105115411 B CN105115411 B CN 105115411B
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CN
China
Prior art keywords
lever arm
measurement end
coating thickness
thickness detector
eddy current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510572304.XA
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Chinese (zh)
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CN105115411A (en
Inventor
居晓丽
朱小龙
苏亚东
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HAIAN DISCOVERY DETECTING INSTRUMENT Co Ltd
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HAIAN DISCOVERY DETECTING INSTRUMENT Co Ltd
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Priority to CN201510572304.XA priority Critical patent/CN105115411B/en
Publication of CN105115411A publication Critical patent/CN105115411A/en
Priority to PCT/CN2015/097885 priority patent/WO2017041380A1/en
Application granted granted Critical
Publication of CN105115411B publication Critical patent/CN105115411B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/02Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
    • G01B7/06Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring thickness

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)

Abstract

The invention provides a kind of coating thickness detector probe, coating thickness detector probe includes lever arm and corresponding case fixing device, and lever arm both ends are respectively arranged with electromagnetic measurement end and electric eddy current measurement end, lever arm and case fixing device axis connection;Electromagnetic measurement end is respectively arranged with pressure sensor with electric eddy current measurement end and connected with circuit board.Bounce-back self-locking device is provided between lever arm and case fixing device, including the groove being arranged on projection and the case fixing device on lever arm, groove can pin projection to fix lever arm.Probe can meet electromagnetic measurement needs and electric eddy current measurement needs, and the both ends that the first induction coil and the second induction coil are respectively at lever arm are non-interference, so that measurement result is more accurate.The numerical value regulation probe that can be surveyed in measurement process according to pressure sensor makes it stable guarantee measurement result accuracy with measurement storeroom pressure.Elastic protecting sleeve is additionally provided with the both ends of lever arm to play a protective role to probe.

Description

A kind of coating thickness detector probe
Technical field
The present invention relates to thickness measuring instrument sonde configuration technical field, more particularly to a kind of coating thickness detector to pop one's head in.
Background technology
Coating thickness detector can nondestructively measure the thickness and nonmagnetic metal matrix of Non-magnetic Coatings On Magnetic Substrates coating The thickness of upper non-conductive coating.Coating thickness tester has that measurement error is small, reliability is high, stability is good, the spy such as easy to operate Point, it is control and ensures the essential detecting instrument of product quality, be widely used in manufacturing industry, metal-processing industry, chemical industry The detection fields such as industry, commodity inspection, and coating thickness detector probe is then its mostly important part, has influence on measurement efficiency and measurement essence Degree.According to measuring principle, coating thickness detector probe is generally divided into Magnetic gaugemeter probe, vortex Thicknesser probe, ultrasonic thickness measuring probe. And what is be most widely used is then Magnetic gaugemeter probe and vortex Thicknesser probe.
Electromagnetic thickness measuring probe is the size for utilizing the magnetic flux for flowing into ferromagnet substrate by non-ferromagnetic coating from gauge head, to survey Determine coating thickness.The size of corresponding magnetic resistance can also be determined, to represent its coating thickness.Coating is thicker, then magnetic resistance is got over Greatly, magnetic flux is smaller.Utilize the calibrator of magnetic induction principle, however, it would be possible to have the non-magnetic coating thickness on magnetic conduction matrix.One As require base material permeability more than 500.If clad material is also magnetic, it is required that and base material permeability difference it is sufficiently large (such as nickel plating on steel).When the gauge head on soft core around coil is placed on tested sample, instrument exports test electric current or survey automatically Trial signal.The product of early stage uses pointer header, measures the size of induced electromotive force, and the signal is amplified instruction later by instrument Coating thickness.Circuit design in recent years introduces the ground new technologies such as frequency stabilization, lock phase, temperature-compensating, and measurement is modulated using magnetic resistance Signal.Also use the integrated circuit of Patent design, introduce microcomputer, make measurement accuracy and reappearance have increased significantly it is (several Reach an order of magnitude).Modern magnetic induction calibrator, resolution ratio reach magnetic induction calibrator _ electric eddy current measurement principle _ magnetic attraction The calibrator of measuring principle and calibrator _ eddy current principle is to 0.1um, it is allowed to which for error up to 1%, range reaches 10mm.Electromagnetic thickness measuring Probe, which can be applied, comes the accurate skin of paint for measuring steel surface, porcelain, enamel overcoat, plastics, rubber coatings, including nickel chromium triangle Various non-ferrous metal electrodeposited coatings, and various corrosion-inhibiting coatings that chemical petroleum is unemployed.
Electric eddy current measurement probe is that electromagnetic field is produced in gauge head coil using high frequency ac signal, and gauge head is close to conductor When, vortex is just formed wherein.Pop one's head in nearer from conducting base, be then vortexed more greatly, reflected umpedance is also bigger.This feedback effect Amount characterizes the size of distance between gauge head and conducting base, that is, on conducting base non-conductive coating thickness size.By The coating thickness on non-ferromagnetic metal base material is specially measured in this kind of gauge head, so normally referred to as non magnetic gauge head.It is non magnetic Gauge head does iron-core coil, such as platinum-nickel alloy or other new materials using high frequency material.Compared with magnetic induction principle, the main distinction It is gauge head difference, the frequency of signal is different, and the size of signal, Scaling are different.As magnetic induction calibrator, thickness measuring is vortexed Instrument has also reached resolution ratio 0.1um, it is allowed to error 1%, range 10mm high level.Popped one's head in using electric eddy current measurement, in principle It is measurable to the electrical insulator coating on all electric conductors, as aerospace craft surface, vehicle, household electrical appliances, aluminum alloy doors and windows and The paint on other aluminum products surfaces, plastic coating and anode oxide film.Clad material has certain electric conductivity, by calibrating equally It is measurable, but require that the ratio between both conductances at least differ 3-5 times (such as chromium plating on copper).Although steel substrate is also conduction Body, but this generic task still measures more suitable using magnetic principles
Existing coating thickness detector is all to use two independent sensor probes, the probe of a magnetic methods, one The probe of current vortex method, need first to determine basic material before measurement, and measured after installing probe, select and assemble and disassemble Inconvenience.
If State Intellectual Property Office is in the Patent No. CN203011362U, entitled of 19 days 06 month Granted publications in 2013 The utility model patent of " portable coating thickness detector ".A kind of portable coating thickness detector is disclosed, it includes main frame, connecting line And probe, connecting line one end are connected with main frame, the connecting line other end is fixed with versatile interface, and versatile interface connects with probe Connect.Probe includes probe body and loading sleeve, and loading is set in outside probe body, and V-type mouth is offered on loading sleeve.Set on main frame Display screen and keyboard are equipped with, main frame bottom is provided with USB socket, battery cabin cap is provided with the top of main frame.Needed during measurement artificial Probe is changed, influences measurement efficiency, and frequently change the service life that probe shortens probe.
A kind of coating thickness detector probe of Integral design is disclosed in the prior art, if State Intellectual Property Office was in 2012 December 12 Granted publication Patent No. CN202599329U, the utility model patent of entitled " coating thickness detector ".It is open A kind of coating thickness detector, its pop one's head in include the outer jointing jacket provided with the first cavity, internal protective cover provided with the second cavity and Back-moving spring;Circuit board, magnetic core, electromagnetic measurement end, electric whirlpool are sequentially provided with from back to front in the cavity of internal protective cover second of probe Flow measurement end and the cover plate at the second cavity front end exit;Electric eddy current measurement end is by the first skeleton and is wound on the first bone The first induction coil composition on frame;Electromagnetic measurement end is by the second skeleton and the second induction coil group being wound on the second skeleton Into;First induction coil and the second induction coil respectively with circuit board electrical connection;The front end of magnetic core sequentially pass through the second skeleton and Outer jointing jacket is stretched out in the perforation of the central through hole and cover plate of first skeleton.Due to the first induction coil and the second induction coil away from From too closely, phenomenon is easily interfered in measurement, influences measurement result.Need to judge material, handover measurement before calibrator measurement Need to power off during mode, frequent switching can shorten probe service life.Judge that the purpose of material also needs to set to judge core to reach Piece, add cost.
The content of the invention
Probe and induction coil distance too recent photo sound measurement result are frequently changed present in prior art to overcome Problem, the invention provides a kind of coating thickness detector probe.
A kind of coating thickness detector probe technologies scheme is:The probe includes lever arm and asymmetric housings fix dress therewith Put, the lever arm and the case fixing device are flexibly connected, the lever arm both ends be respectively fixed with electromagnetic measurement end and Electric eddy current measurement end, the electromagnetic measurement end and electric eddy current measurement end are respectively arranged with first pressure sensor and second pressure passes Sensor, circuit board is provided with the lever arm, the circuit board is arranged on lever arm center section.
On this basis, the lever arm and the case fixing device are axis connection.
On this basis, the first pressure sensor and second pressure sensor are located at the two of the lever arm respectively End, the first pressure sensor and second pressure sensor and the circuit board electrical connection
Further, bounce-back self-locking device, the bounce-back are installed between the lever arm and the case fixing device Self-locking device includes 2 raised and U-shaped grooves;2 raised and U-shaped grooves are arranged on equidistant away from the lever arm center On position;2 projections are symmetrical as symmetry axis using the axle where the lever arm center.
Further, the U-shaped groove includes groove, chute and returning spring, and the returning spring is consolidated installed in housing Determine in device, the returning spring both ends are separately fixed at the bottom portion of groove and the chute bottom.
Further, the electromagnetic measurement end includes the first skeleton, the first induction coil and wears front end and pass through the first skeleton First magnetic core of central through hole, first induction coil are wound on the first skeleton, first induction coil and the electricity Road plate electrical connection.
Further, the electric eddy current measurement end passes through the second skeleton including the second skeleton, the second induction coil and front end Second magnetic core of central through hole, second induction coil are wound on second skeleton, second induction coil and institute State circuit board electrical connection.The second magnetic core front end passes through the central through hole of second skeleton.
On this basis, the end at the electromagnetic measurement end and the electric eddy current measurement end is circumferentially coated with resilient protection Set.
Compared with prior art, the beneficial effects of the invention are as follows:Electromagnetic measurement end and electric eddy current measurement end are respectively positioned at work Swing arm both ends, switching can be achieved in rotary moveable arm during handover measurement mode, pops one's head in and does not power off in handoff procedure, so used It is not required to change probe in journey, without frequently power-off, reduces the loss to circuit board.
Pressure size during Coating measurement between probe and material plays important work to the stability of measurement result With, set pressure sensor, can in measurement process according to measure pressure size be adjusted stabilization so that measurement process is more It is as a result more accurate to be stable.
Bounce-back self-locking device is provided between lever arm and case fixing device, including be arranged on lever arm projection and set The U-shaped groove on case fixing device is put, another measurement end will be raised and U-shaped by returning spring when a measurement end uses Groove locks that lever arm is fixed is difficult for drop-off, more stable during measurement.
First induction coil and the second induction coil are distant, will not interfere with each other and measurement result is had an impact.
Electromagnetic measurement end and electric eddy current measurement end are externally provided with elastic protecting sleeve and probe are shielded, and extend making for probe Use the life-span.
Brief description of the drawings
Fig. 1 is the diagrammatic cross-section of lever arm;
Fig. 2 is the schematic bottom view of lever arm;
Fig. 3 is the diagrammatic cross-section of case fixing device;
Embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It is it should be appreciated that described herein Specific embodiment only to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, Figure 2, Fig. 3 is a kind of embodiment of the present invention.Wherein, Fig. 1 is that a kind of section of lever arm shows It is intended to, Fig. 2 is a kind of schematic bottom view of lever arm, and Fig. 3 is a kind of diagrammatic cross-section of case fixing device.
As shown in Figure 1, Figure 2 and Figure 3, a kind of probe of coating thickness detector includes lever arm 1 and asymmetric housings are fixed therewith Device 14, lever arm 1 and case fixing device 14 are flexibly connected, and the both ends of lever arm 1 are respectively fixed with electromagnetic measurement end 2 and electric whirlpool Flow measurement end 8, electromagnetic measurement end 2 and electric eddy current measurement end 8 are respectively arranged with first pressure sensor 19 and second pressure sensing Device 20, circuit board 6 is provided with lever arm 1, circuit board is arranged on the center section of lever arm 1.Simultaneously provided with electromagnetic measurement function and Electric eddy current measurement function, meet different measurement needs, measurement efficiency can be greatly improved.
Lever arm 1 is connected with case fixing device 14 with axle 7.Lever arm can be pivoted, and measure easy switching.
First pressure sensor 19 and second pressure sensor 20 are separately fixed at the both ends of lever arm 1, and first pressure passes Sensor 19 and second pressure sensor 20 electrically connect with circuit board 6 respectively.During Coating measurement between probe and material Pressure size plays an important role to the stability of measurement result, sets pressure sensor, can be in measurement process according to survey Obtain pressure size and stabilization is adjusted so that measurement process is more stable, as a result more accurate.
Bounce-back self-locking device 15 is installed between lever arm 1 and case fixing device 4.The self-locking device 15 that rebounds includes 2 Projection 13 and 15,2 projections 13 of U-shaped groove and U-shaped groove 16 are arranged on away from lever arm equidistant position;2 projections 13 are with activity Axle where the center of arm 1 is symmetrical for symmetry axis.U-shaped groove 16 includes groove 17, chute and returning spring 18, returning spring 18 are arranged in case fixing device 14, the both ends of returning spring 18 difference fixed groove bottom and chute bottom.Bounce-back is set certainly Locking device, which can make to pop one's head in measurement process, more to be stablized, and the accuracy of measurement result will not be influenceed because rocking.
Electromagnetic measurement end 2 includes the first skeleton 3, the first magnetic core 5 and the first induction coil 4, and the first induction coil 4 is wound on On first skeleton 3, the first induction coil 4 electrically connects with the circuit board 6;First magnetic core front end 5 passes through first skeleton 3 Central through hole.
Electric eddy current measurement end 8 includes the second skeleton 10, the second magnetic core 9 and the second induction coil 11, the second induction coil 11 It is wound on the second skeleton 10, the second induction coil 11 electrically connects with circuit board 6;The front end of second magnetic core 9 passes through the second skeleton 10 Central through hole.
The end at electromagnetic measurement end 2 and electric eddy current measurement end 8 is coated with elastic protecting sleeve 12.The length of the service life of probe The short rigidity with during use has touched direct relation, and probe can effectively be lifted by setting elastic protecting sleeve to avoid elasticity from touching Service life.
Electromagnetic measurement end and electric eddy current measurement end are arranged on distant both ends in present embodiment, solved Induction coil distance closely produces very much the problem of interference effect measurement result, while saves space using lever arm.
Coating thickness detector probe in present embodiment is to have electromagnetism and the probe of electric eddy current measurement mode, electromagnetism concurrently Measurement end and electric eddy current measurement end are located at lever arm both ends respectively, and switching can be achieved in rotary moveable arm during handover measurement mode, Pop one's head in and do not power off in handoff procedure, be not required to change probe during such use, without frequently power-off, reduce to circuit board Loss.Set pressure sensor, can in measurement process according to measure pressure size be adjusted stabilization so that measurement process It is more stable, it is as a result more accurate.Automatic rebounding device is provided between lever arm and case fixing device, including is arranged on activity Projection and the U-shaped groove that is arranged on case fixing device on arm, a measurement end using when another measurement end pass through reply Spring locks raised and U-shaped groove that lever arm is fixed is difficult for drop-off, more stable during measurement.First induction coil and Two induction coils are distant, will not interfere with each other and measurement result is had an impact.Electromagnetic measurement end and electromagnetic measurement end peripheral hardware Flexible protective case shields to probe, extends the service life of probe.When needing to use electromagnetic measurement by electromagnetic measurement End rotation to front end, electric eddy current measurement end is locked by automatic resilient lock;Electric eddy current measurement end is revolved when needing electric eddy current measurement Front end is gone to, electromagnetic measurement end is locked by automatic resilient lock;During handover measurement mode, probe does not power off, and measures work side Just, probe loss is few;Electromagnetic measurement end and electric eddy current measurement end separate, and avoid and interfere with each other, measurement result is accurate.
The preferred embodiments of the present invention have shown and described in described above, as previously described, it should be understood that the present invention is not office Be limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and Environment, and can be changed in the scope of the invention is set forth herein by the technology or knowledge of above-mentioned teaching or association area It is dynamic., then all should be appended by the present invention and the change and change that those skilled in the art are carried out do not depart from the spirit and scope of the present invention In scope of the claims.

Claims (7)

  1. A kind of 1. coating thickness detector probe, it is characterised in that:Coating thickness detector probe includes lever arm (1) and symmetrical therewith Case fixing device (14), the lever arm (1) and case fixing device (14) be flexibly connected, lever arm (1) both ends It is respectively fixed with electromagnetic measurement end (2) and electric eddy current measurement end (8), the electromagnetic measurement end (2) and the electric eddy current measurement end (8) first pressure sensor (19) and second pressure sensor (20) are respectively arranged with;Circuit board is provided with the lever arm (1) (6), the circuit board (6) is arranged on the lever arm (1) center section;The lever arm (1) and the case fixing device (14) it is axis connection;Bounce-back self-locking device (15) is installed between the lever arm (1) and case fixing device (14);It is described anti- Playing self-locking device (15) includes 2 projections (13) and U-shaped groove (16), and 2 projections (13) and U-shaped groove (16) are arranged on Away from the lever arm (1) equidistant position in center;2 projections (13) are with the axle where the lever arm (1) center It is symmetrical for symmetry axis.
  2. A kind of 2. coating thickness detector probe according to claim 1, it is characterised in that:The first pressure sensor (19) It is separately fixed at second pressure sensor (20) at the lever arm (1) both ends, the first pressure sensor (19) and Two pressure sensors (20) electrically connect with the circuit board (6) respectively.
  3. A kind of 3. coating thickness detector probe according to claim 1, it is characterised in that:The U-shaped groove (16) includes recessed Groove (17), chute and returning spring (18), the returning spring (18) are arranged in the case fixing device (14), described time The bottom portion of groove (17) and the chute bottom are fixed in multiple spring (18) both ends respectively.
  4. A kind of 4. coating thickness detector probe according to claim 1, it is characterised in that:The electromagnetic measurement end (2) includes First skeleton (3), the first induction coil (4) and front end pass through the first magnetic core (5) of the first skeleton (3) central through hole, institute State the first induction coil (4) to be wound on first skeleton (3), first induction coil (4) and the circuit board (6) electricity Connection.
  5. A kind of 5. coating thickness detector probe according to claim 1, it is characterised in that:Electric eddy current measurement end (8) bag Include the second magnetic core that the second skeleton (10), the second induction coil (11) and front end pass through the second skeleton (10) central through hole (9), second induction coil (11) is wound on second skeleton (10), second induction coil (11) and the electricity Road plate (6) electrically connects.
  6. A kind of 6. coating thickness detector probe according to claim 1, it is characterised in that:The electromagnetic measurement end (2) and institute The end for stating electric eddy current measurement end (8) is coated with elastic protecting sleeve (12).
  7. A kind of 7. coating thickness detector probe according to claim 6, it is characterised in that:Elastic protecting sleeve (12) cladding Circumference at the electromagnetic measurement end (2) and the electric eddy current measurement end (8).
CN201510572304.XA 2015-09-09 2015-09-09 A kind of coating thickness detector probe Active CN105115411B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510572304.XA CN105115411B (en) 2015-09-09 2015-09-09 A kind of coating thickness detector probe
PCT/CN2015/097885 WO2017041380A1 (en) 2015-09-09 2015-12-18 Coating thickness gauge probe

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Application Number Priority Date Filing Date Title
CN201510572304.XA CN105115411B (en) 2015-09-09 2015-09-09 A kind of coating thickness detector probe

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CN105115411B true CN105115411B (en) 2018-03-02

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CN105115411B (en) * 2015-09-09 2018-03-02 海安迪斯凯瑞探测仪器有限公司 A kind of coating thickness detector probe
CN106289140A (en) * 2016-10-20 2017-01-04 天津科技大学 Nonmetal basal body face coat thickness detection apparatus and detection method
CN107328380B (en) * 2017-08-11 2023-03-21 马鞍山恒瑞测量设备有限公司 Coating thickness gauge probe
CN108226950A (en) * 2018-01-12 2018-06-29 刘轩与 Automobile identification and assessment system and appraisal and evaluation method
CN109900197B (en) * 2019-03-14 2021-09-17 王宏英 Adjustable electromagnetic measuring instrument for roller spacing
CN109855524B (en) * 2019-04-11 2024-07-09 优利德科技(中国)股份有限公司 Cladding thickness gauge sensor
CN111830124A (en) * 2020-07-02 2020-10-27 乐清市万正消防设备有限公司 Fire-fighting steel cylinder detection device for intensive corridor fire safety
CN113109424B (en) * 2021-04-13 2023-06-02 广州市果欧电子科技有限公司 Steel structure welding line detection method and detection system
CN113175863B (en) * 2021-04-20 2023-03-14 深圳市林上科技有限公司 Iron powder doped putty layer identification method and paint film instrument

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Denomination of invention: A probe of coating thickness gauge

Effective date of registration: 20210830

Granted publication date: 20180302

Pledgee: China Construction Bank Corporation Hai'an sub branch

Pledgor: HAIAN DISCORY DETECTION INSTRUMENT Co.,Ltd.

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Date of cancellation: 20220124

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Pledgee: China Construction Bank Corporation Hai'an sub branch

Pledgor: HAIAN DISCORY INSTRUMENT Co.,Ltd.

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Denomination of invention: A probe of coating thickness gauge

Effective date of registration: 20220211

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Pledgee: China Construction Bank Corporation Hai'an sub branch

Pledgor: HAIAN DISCORY INSTRUMENT Co.,Ltd.

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