CN105114296B - A kind of fracturing pump and its plunger position adjust device - Google Patents
A kind of fracturing pump and its plunger position adjust device Download PDFInfo
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- CN105114296B CN105114296B CN201510479179.8A CN201510479179A CN105114296B CN 105114296 B CN105114296 B CN 105114296B CN 201510479179 A CN201510479179 A CN 201510479179A CN 105114296 B CN105114296 B CN 105114296B
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- gear
- pump
- driving part
- rotation driving
- fracturing pump
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Abstract
The invention discloses a kind of fracturing pumps and its plunger position to adjust device.It includes: first gear that the plunger position, which adjusts device, and the first gear is used to engage with the second gear for connecting crankshaft on fracturing pump;Rotation driving part, the rotation driving part connect the input shaft of the first gear, and the rotation driving part can be rotated when the fracturing pump is shut down.The present invention can drive first gear rotation by rotation driving part, and then rotate second gear and crankshaft, to adjust plunger extended position as needed, whole process is not necessarily to start the engine of fracturing pump, without passing through manpower operation, it is easy to operate, and labor intensity can be reduced, improve working efficiency.
Description
Technical field
The invention mainly relates to petroleum equipment technical fields, specifically, being related to a kind of pressure break pump plunger position adjustment dress
It sets, and is provided with the fracturing pump of plunger position adjustment device.
Background technique
Existing fracturing pump needs to remove for a period of time plunger in continuous work afterwards, checks the abrasion feelings of plunger and sealing element
Condition is simultaneously replaced.When dismantling plunger due to the relationship of plunger extended position, turning crankshaft is needed to adjust plunger position.Existing product
Mainly pass through manpower rotate gear or agitates shaft coupling, adjustment plunger position, large labor intensity, and also it is big in some needs
In the case where torque, manpower may be difficult to rotate.Therefore, a kind of dedicated unit how is provided, it is convenient to adjust the position of plunger
It sets, is those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of pressure break pump plunger positions to adjust device, existing skill can be solved
The difficult defect of large labor intensity in art, rotation or at least one.
Pressure break pump plunger position of the invention adjusts device, comprising:
First gear, the first gear are used to engage with the second gear for connecting crankshaft on fracturing pump;
Rotation driving part, the rotation driving part connect the input shaft of the first gear, the rotate driving portion
Part can be rotated when the fracturing pump is shut down.
Further, the rotation driving part is hydraulic motor, and the hydraulic motor connects hydraulic pump.
Further, the hydraulic pump is electrodynamic pump, the input of hydraulic motor described in the output axis connection of the electrodynamic pump
Axis.
Further, the hydraulic pump is manual pump, the input of hydraulic motor described in the output axis connection of the manual pump
Axis.
Further, the rotation driving part is hydraulic motor, and the hydraulic motor connects accumulator by hydraulic valve,
The accumulator is also connected with the main pump that second gear is driven in fracturing pump.
Further, the hydraulic valve is two position two-way valve, it can be achieved that two states of on and off.
Further, check valve is provided between the main pump and the accumulator, the import of the check valve connects institute
State main pump.
Further, shut-off valve is additionally provided between the accumulator and hydraulic oil container.
Further, the rotation driving part is motor, first gear described in the output axis connection of the motor it is defeated
Enter axis.
Another aspect of the present invention, also provides a kind of fracturing pump, and the fracturing pump is provided with any one of aforementioned pressure break
Pump plunger position adjusts device.
Fracturing pump of the invention and its plunger position adjust device, including first gear and rotation driving part, this first
Gear is engaged with the second gear for connecting crankshaft on fracturing pump, and rotation driving part connects the input shaft of first gear, and this turn
Dynamic driving part can be rotated when fracturing pump is shut down.When fracturing work completion needs to carry out maintenance down, can be driven by rotation
Dynamic component drives first gear rotation, and then rotates second gear and crankshaft, to adjust plunger extended position as needed.
Entire position adjustment of the invention is not necessarily to start the engine of fracturing pump, easy to operate, and can reduce labour
Intensity improves working efficiency.It is easily fabricated in addition, the present invention also has structure simple, the advantages of implementation is strong etc..
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention
It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of the pressure break pump plunger position adjustment device of one embodiment of the invention;
Fig. 2 is the structural schematic diagram of the pressure break pump plunger position adjustment device of another embodiment of the present invention.
Description of symbols:
- 1 second gear -2 of first gear
- 3 hydraulic pump -4 of hydraulic motor
- 5 accumulator -6 of hydraulic valve
- 7 check valve -8 of main pump
Shut-off valve -9
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
In the present invention, term " first ", " second " are mainly used for distinguishing different components, but are not limited specifically component
System.Booting of the invention signified refers to the state of the engine of starting fracturing pump, and when shutdown refers to the engine without starting fracturing pump
State.
It is the structural schematic diagram of the pressure break pump plunger position adjustment device of one embodiment of the invention, the embodiment shown in Fig. 1
Structure be used to adjust the position of plunger when fracturing pump is shut down, and then realize the maintenance replacement of plunger and sealing element.Fig. 1 institute
Show and includes at least first gear 1 and rotation driving part in embodiment.
First gear 1 is used to engage with the second gear 2 for connecting crankshaft on fracturing pump.The second gear 2 is in fracturing pump
Existing structure, is generally fixedly connected with crankshaft.It may be provided with connecting rod on crankshaft, crankshaft drives connecting rod crosshead, plunger
Acting, the specific structure of each section can refer to existing and improved technology.The second gear 2 is generally also canine tooth in fracturing pump
Wheel, the preferably number of teeth of first gear 1 are less than the number of teeth of second gear 2, i.e. first gear 1 is pinion gear.
It should be clear that the driving method of gear wheel generally has two kinds in fracturing pump: one is machine driving, engines
Shaft coupling is arrived again to gearbox, then the input gear axle of gear wheel is connected by spline;Another kind is hydraulic drive, engine band
Hydrodynamic press pump, hydraulic pump drive hydraulic motor, and hydraulic motor connects the input gear axle for driving gear wheel by spline.Certainly,
Also other possible driving methods be can have, technical solution is suitable for the invention.
Rotation driving part connects the input shaft of first gear 1, which can rotate when fracturing pump is shut down.
The rotation driving part is preferably independently of the structure except existing drive system.The rotation driving part overhauls more for plunger
Position adjustment when changing, is rotated, and then make second gear 2 and crank rotation by driving first gear 1, to adjust as needed
Whole plunger extended position.
Aforementioned entire position adjustment is not necessarily to start the engine of fracturing pump, and do not need manpower rotate gear or
Shaft coupling is agitated, it is easy to operate, and labor intensity can be reduced, improve working efficiency.In addition, the embodiment also has structure simple
It is single, it is easily fabricated, the advantages of implementation is strong etc..
In the embodiment shown in fig. 1, rotation driving part is hydraulic motor 3, and hydraulic motor 3 connects hydraulic pump 4, passes through
The mode of hydraulic-driven realizes the adjustment of plunger position.Hydraulic pump 4 can be a variety of possible structures, as an implementation, liquid
Press pump 4 is electrodynamic pump, the input shaft of the output axis connection hydraulic motor 3 of the electrodynamic pump;As another embodiment, hydraulic pump
4 be manual pump, the input shaft of the output axis connection hydraulic motor 3 of the manual pump.
Other than hydraulic-driven, mechanical drive mode is can also be used when adjusting in plunger position, and preferably rotation driving part is
Motor, the input shaft of the output axis connection first gear 1 of motor, equally can be realized technical effect of the invention.
For having the structure of hydraulic system in fracturing pump, such rotation driving part can pass through the route in hydraulic system
Its rotation when fracturing pump is shut down is realized in transformation.It is the pressure break pump plunger position adjustment of another embodiment of the present invention shown in Fig. 2
The structural schematic diagram of device, the embodiment include at least hydraulic valve 5 and accumulator 6, and such rotation driving part is hydraulic motor
3, hydraulic motor 3 connects accumulator 6 by hydraulic valve 5, and accumulator 6 is also connected with the main pump 7 that second gear 2 is driven in fracturing pump.
In fracturing pump booting, main pump 7 is opened, and drives second gear 2 to rotate by underground, while main pump 7 may be used also
The energy accumulation into accumulator 6;When needing to overhaul after a shutdown, without starting engine, accumulator 6 is controlled by hydraulic valve 5
Output power drives first gear 1 and second gear 2 to rotate, and then adjusts plunger position, completes maintenance.The hydraulic valve 5 can be with
For it is a variety of can energy threshold and combination, preferably two position two-way valve, it can be achieved that two states of on and off, when it is switched to conducting shape
When state, hydraulic oil flows to hydraulic motor 3 from accumulator 6, and then makes its rotation.
In addition, can also be provided with check valve 8 between main pump 7 and accumulator 6, the import of check valve 8 connects main pump 7.Liquid
Pressure oil unidirectionally flows to accumulator 6 from main pump 7, can be to its filling liquid pressure maintaining.It, can also be in accumulation of energy in order to carry out the maintenance of hydraulic system
Shut-off valve 9 is additionally provided between device 6 and hydraulic oil container, when which opens, the hydraulic oil in accumulator 6 flows to hydraulic oil
Case, to discharge its internal pressure.
It should be noted that second gear 2 can for the plunger position of hydraulic-driven shown in Fig. 2 adjusts device
Individual driving part is arranged, this can also be not limited to 1 common drive component of first gear, the present invention.As long as energy
When fracturing pump is shut down, so that rotation driving part rotate driving first gear 1, and then adjust the extended position of plunger
Realize technical effect of the invention.
Other than the plunger position of previous embodiment adjusts device, the invention also discloses one kind to be provided with aforementioned plunger position
The fracturing pump of adjustment device is set, the structures such as other structures of the fracturing pump such as plunger, engine can refer to existing and improved skill
Art, herein to this without repeating.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (2)
1. a kind of pressure break pump plunger position adjusts device characterized by comprising
First gear (1), the first gear (1) are used to engage with the second gear (2) for connecting crankshaft on fracturing pump;
Rotation driving part, the rotation driving part connect the input shaft of the first gear (1), the rotation driving part
It can be rotated when the fracturing pump is shut down;
The rotation driving part is hydraulic motor (3), and the hydraulic motor (3) connects accumulator (6) by hydraulic valve (5),
The accumulator (6) is also connected with the main pump (7) that second gear (2) are driven in fracturing pump;
The main pump (7) is used for accumulator (6) interior energy accumulation, and the accumulator (6) is used to pass through the hydraulic valve (5)
Output power drives first gear (1) and second gear (2) rotation, to adjust plunger position;
It is provided between the main pump (7) and the accumulator (6) check valve (8), described in the import connection of the check valve (8)
Main pump (7);
Shut-off valve (9) are additionally provided between the accumulator (6) and hydraulic oil container.
2. a kind of fracturing pump, which is characterized in that the fracturing pump is provided with pressure break pump plunger position adjustment described in claim 1
Device.
Priority Applications (1)
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CN201510479179.8A CN105114296B (en) | 2015-08-07 | 2015-08-07 | A kind of fracturing pump and its plunger position adjust device |
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CN201510479179.8A CN105114296B (en) | 2015-08-07 | 2015-08-07 | A kind of fracturing pump and its plunger position adjust device |
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CN105114296A CN105114296A (en) | 2015-12-02 |
CN105114296B true CN105114296B (en) | 2019-07-30 |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103410683A (en) * | 2013-08-22 | 2013-11-27 | 南车株洲电力机车研究所有限公司 | High and low speed shaft turning gear of high power wind generation set and using method thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1030958A (en) * | 1987-07-29 | 1989-02-08 | 杨楹 | Crankshaft pressure cylinder type hydraulic pumping unit |
US7811064B2 (en) * | 2005-08-18 | 2010-10-12 | Serva Corporation | Variable displacement reciprocating pump |
EP2378119A1 (en) * | 2010-04-15 | 2011-10-19 | Mmi Ag | Plunger pump with manual insertion possibility for volumes under a microlitre |
CN202399207U (en) * | 2011-12-30 | 2012-08-29 | 盖风岐 | Plunger dismounting and mounting device for cement injection pump |
CN204136005U (en) * | 2014-09-28 | 2015-02-04 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | Sand control car plungers pump plunger dismantling device |
CN204900225U (en) * | 2015-08-07 | 2015-12-23 | 三一重型能源装备有限公司 | Fracturing pump and plunger position adjustment device thereof |
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2015
- 2015-08-07 CN CN201510479179.8A patent/CN105114296B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103410683A (en) * | 2013-08-22 | 2013-11-27 | 南车株洲电力机车研究所有限公司 | High and low speed shaft turning gear of high power wind generation set and using method thereof |
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Effective date of registration: 20161228 Address after: 102206 South Beijing city of Changping District science and Technology Park 31 manufacturing center of Beijing Liu Lu Li Applicant after: 31 petroleum Intelligent Equipment Co., Ltd. Address before: 102206 Changping District City, North Road, Beijing, the 31 Industrial Park Applicant before: SANY HEAVY ENERGY EQUIPMENT CO., LTD. |
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