CN105107753A - Automatic lens sorting machine - Google Patents
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- CN105107753A CN105107753A CN201510497300.XA CN201510497300A CN105107753A CN 105107753 A CN105107753 A CN 105107753A CN 201510497300 A CN201510497300 A CN 201510497300A CN 105107753 A CN105107753 A CN 105107753A
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Abstract
The invention discloses an automatic lens sorting machine. The automatic lens sorting machine comprises a lens conveying device, a lens detecting device, a lens sorting device, a controller, a driving device and a finished-product conveying frame, wherein the lens conveying device is used for conveying lenses to the lens detecting device; the lens detecting device is used for detecting the lenses and sending detected results to the controller; the controller is used for receiving the detected results and sending a driving command to the driving device; the driving device is used for driving the lens sorting device to sort the detected lenses in the finished-product conveying frame according to the driving command; the lens sorting device comprises a grasping device for grasping the lenses according to commands of the controller, and a moving device for moving the grasping device. The automatic lens sorting machine disclosed by the invention has the advantages that lenses can be sorted according to grades, and the sorting accuracy and the sorting efficiency are high.
Description
Technical field
The present invention relates to eyeglass go-on-go technical field, be specially a kind of eyeglass sorting machine automatically.
Background technology
In eyeglass production process, because various error (as the technical merit of different workman, the processing fine degree etc. of different production equipment) causes the lens quality finally produced not necessarily all up to standard, therefore go-on-go to be carried out to the eyeglass produced.Current eyeglass go-on-go mainly adopts artificial go-on-go and machine go-on-go two kinds of modes.
There is the shortcomings such as human cost is high, efficiency is low, the inspection degree of accuracy is not high in artificial go-on-go; Though higher by eyeglass go-on-go machine go-on-go efficiency, point eyeglass detected must carry out desk checking again, comprises the center thickness of eyeglass, focal power, light transmittance etc.
Machine go-on-go is the trend in present eyeglass go-on-go field, existing Chinese invention patent file CN201310515006.8 discloses a kind of eyeglass automatic sorting machines, belong to eyeglass manufacturing technology field, comprise frame, frame arranges feed mechanism and PLC control unit, feed mechanism sets gradually thickness detection mechanism and focal power testing agency, at the end of feed mechanism, mechanism for sorting is set, this mechanism for sorting comprises sorting platform and eyeglass reclaims conveyer belt, sorting platform arranges feeding part, frame below sorting platform is fixedly installed sorting platform drive unit, described eyeglass reclaims conveyer belt and comprises certified products recovery conveyer belt and waste recovery conveyer belt, and described PLC control unit is connected with the signal of mechanism for sorting with described feed mechanism, thickness detection mechanism, focal power testing agency respectively.But, above-mentioned eyeglass automatic sorting machines go-on-go can only go out Lens pass and defective, be difficult to carry out grade go-on-go to eyeglass, and above-mentioned eyeglass sorting machine adopts mobile go-on-go platform to carry out go-on-go, be easy to the situation occurring eyeglass landing in the process of go-on-go, go-on-go is made mistakes, go-on-go accuracy is not high, efficiency is low.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind ofly can carry out the high and automatic eyeglass sorting machine that efficiency is high of grade go-on-go, go-on-go accuracy to eyeglass.
In order to solve the problems of the technologies described above, the invention provides a kind of eyeglass sorting machine automatically, comprising eyeglass conveying device, eyeglass checkout gear, eyeglass sorting equipment, controller, driver and finished product carriage,
Described eyeglass conveying device is used for eyeglass to be transported to eyeglass checkout gear;
Described eyeglass checkout gear is used for detecting eyeglass and testing result being sent to described controller;
Described controller is for receiving described testing result and sending driving instruction to described driver;
Described driver is used for driving described eyeglass sorting equipment that the complete eyeglass of detection is sorted to finished product carriage according to driving instruction;
Described eyeglass sorting equipment comprises for capturing the grabbing device of eyeglass and the mobile device for mobile described grabbing device according to controller instruction.
Further, described automatic eyeglass sorting machine also comprises the falsework for the fixing each parts of described automatic eyeglass sorter, and described controller is PLC stored program controlled, and described driver is servomotor, and described finished product carriage is provided with multiple row;
Whether whether described eyeglass checkout gear comprise detection carriage, eyeglass detector, eyeglass mounting table, have the eyeglass of eyeglass to detect inductor, having the eyeglass of eyeglass to place inductor and the eyeglass placement positioning device for positioning the eyeglass on described eyeglass mounting table for detecting described eyeglass mounting table place for detection place detecting described eyeglass detector, and described eyeglass placement positioning device comprises for the clamping device of lens orientation and the clamping device controller for controlling described clamping device degree of tightness;
Described eyeglass conveying device comprises many first eyeglass carriages be parallel to each other, second eyeglass carriage and the 3rd eyeglass carriage, described first eyeglass carriage is provided with many and is parallel to each other, the eyeglass output of many described first eyeglass carriages all higher than described second eyeglass carriage delivery track and adjoin with the delivery track of described second eyeglass carriage, the eyeglass output of described second eyeglass carriage higher than described 3rd eyeglass carriage delivery track and adjoin with the delivery track of the 3rd eyeglass carriage, the eyeglass output of described 3rd eyeglass carriage higher than described detection carriage eyeglass input and adjoin with the eyeglass input of described detection carriage.
Further, described eyeglass checkout gear is also provided with the eyeglass detection and location device for positioning the eyeglass at described detector place, the lift cylinders regulating the lifting of described detection carriage is provided with below described detection carriage, described clamping device comprises locating rack and two clamping arms, be provided with in described locating rack many parallel and step up the rail plate of arm moving direction described in controlling, clamp arm described in every bar to be at least slidably connected with the rail plate of more than two, described clamping device controller comprise for close up two described clamping arms close up spring and for strutting two described clamping arms and the guide pad moved up and down, describedly close up spring and described guide pad is located between two described clamping arms, described guide pad and two described clamping arms are slidably connected, described guide pad shape is lower narrow wide shape or upper narrow wide shape, described guide pad drives by compressing guide cylinder, compress in guide cylinder to be provided with and compress guide post and lower pressing spring, compress guide post external part to be connected with guide pad, compress between the retraction end of guide post and described lower pressing spring and be provided with compression guide piston.
Further, described automatic eyeglass sorting machine also comprises stocker frame for placing eyeglass and for placing and carrying the stocker frame carriage of described stocker frame;
Described grabbing device is for capturing stocker frame and eyeglass, described grabbing device comprise vacuum plant, grabber with for being connected described grabber and the connector be slidably connected with described mobile device, described grabber is vacuum cup, and described vacuum plant is for controlling the cavity air pressure between described vacuum cup and adsorbate.
Further, described finished product carriage is provided with the flexible stop of fixing stocker frame, the width of described finished product carriage and the width of described stocker frame adapt, and described automatic eyeglass sorting machine also comprises the eyeglass whether eyeglass for detecting the stocker frame be positioned on described finished product carriage be filled with and is filled with inductor; Hollow crawl bar is provided with and for preventing described grabber from producing the buffer spring of overweight pressure to eyeglass between described connector and described grabber, described hollow crawl bar is provided with two blow vents, two described blow vents are connected with described grabber and described vacuum plant respectively, the buffer-oriented cover preventing described buffer spring from changing telescopic direction in telescopic process is provided with outside described buffer spring, described hollow crawl bar is provided with dipping control, and described vacuum plant is vavuum pump or vacuum generator.
Further, described buffer spring can be replaced by pressure inductor, and what described automatic eyeglass sorting machine also comprised described stocker frame for promoting to be filled with eyeglass pushes away finished cylinder, described in push away in finished cylinder to be provided with and push into product device.
Further, push away finished cylinder described in be located on described mobile device and to move with described mobile device.
Further, described orientation mobile device comprises X-axis mobile device and the Y-axis carriage for sliding on described X-axis mobile device, and described grabbing device and described Y-axis carriage are slidably connected.
Further, described orientation mobile device also comprises for controlling rotating seat that described grabbing device rotates, moving Y-axis carriage and for controlling the Z axis mobile device that described grabbing device (32) slides along Z axis for controlling described grabbing device along Y-axis.
Further, described mobile device both sides are equipped with the multiple and described finished product carriage be parallel to each other, and described mobile device also comprises the described rotating seat rotated for controlling described grabbing device.
The present invention has the following advantages:
1, the present invention adopts and arranges finished product carriage columns according to demand, described mobile device moves crawl and the placement that described grabbing device realizes eyeglass, then be placed on corresponding finished product carriage according to testing result to eyeglass, the present invention not only achieves the whether qualified go-on-go of eyeglass, also can realize the go-on-go of credit rating etc., the present invention design ingenious, go-on-go accuracy is high and efficiency is high.
2, grabbing device of the present invention is vacuum cup, and vacuum cup adopts soft material to make, and not easily causes damage to eyeglass when drawing eyeglass, and suction force is strong, captures accurately.
3, the present invention adopts PLC system to control the transport of eyeglass, detection and sorting, increases the accuracy of machinery;
4, eyeglass checkout gear of the present invention arranges lens orientation device and eyeglass crawl positioner, and eyeglass is accurately positioned in fixed position, substantially increases the degree of accuracy of detector detection and the degree of accuracy of mobile device crawl.
Accompanying drawing explanation
Fig. 1 is the perspective view of the automatic eyeglass sorting machine of the present invention;
Fig. 2 is the plan structure schematic diagram of the automatic eyeglass sorting machine of the present invention;
Fig. 3 is the main TV structure schematic diagram of the present invention's automatic eyeglass sorting machine;
Fig. 4 is the sectional perspective structural representation of the automatic eyeglass sorting machine of the present invention;
Fig. 5 is the perspective view of eyeglass checkout gear of the present invention;
Fig. 6 is the plan structure schematic diagram of eyeglass checkout gear of the present invention;
Fig. 7 is the main TV structure schematic diagram of eyeglass checkout gear of the present invention;
Fig. 8 is the perspective view of eyeglass sorting equipment of the present invention;
Fig. 9 is the main TV structure schematic diagram of eyeglass sorting equipment of the present invention;
Figure 10 is the perspective view of eyeglass placement positioning device of the present invention;
Figure 11 is the left TV structure schematic diagram of eyeglass placement positioning device of the present invention;
Figure 12 is the sectional perspective structural representation of the embodiment of the present invention nine;
Figure 13 is the plan structure schematic diagram of the embodiment of the present invention ten;
Figure 14 be the embodiment of the present invention ten overlook partial structurtes schematic diagram;
Figure 15 is the structural representation one of orientation of the present invention mobile device;
Figure 16 is the structural representation two of orientation of the present invention mobile device;
Figure 17 is the structural representation three of orientation of the present invention mobile device.
1-eyeglass conveying device, 11-first eyeglass carriage, 12-second eyeglass carriage, 13-the 3rd eyeglass carriage,
2-eyeglass checkout gear, 21-detects carriage, 22-eyeglass detection and location device, 23-eyeglass detector, 24-eyeglass placement positioning device, 241-locating rack, 242-clamps arm, and 243-compresses guide cylinder, and 2431-compresses guide post, pressing spring under 2432-, 2433-compresses guide piston, and 244-closes up spring, 245-guide pad, 246-rail plate, 25-eyeglass mounting table
3-eyeglass sorting equipment, 31-mobile device, 311-X shaft moving device, 312-Y shaft moving device, 313-Z shaft moving device, 314-rotating seat, 315-plane expansion link, 32-grabbing device, the hollow crawl bar of 321-, 322-grabber, 323-connector, 324-dipping control, 325-buffer-oriented cover, 33-mobile guide cylinder, 34-support plate
4-pushes away finished cylinder, and 41-pushes into product device,
5-falsework,
6-stocker frame, 61-stocker frame carriage,
7-finished product carriage, 71-stretches stop.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described, and to make those skilled in the art the present invention may be better understood and can be implemented, but illustrated embodiment is not as a limitation of the invention.
Embodiment one:
A kind of eyeglass sorting machine automatically, comprises eyeglass conveying device 1, eyeglass checkout gear 2, eyeglass sorting equipment 3, controller, driver and finished product carriage 7, it is characterized in that,
Described eyeglass conveying device 1 is for being transported to eyeglass checkout gear 2 by eyeglass;
Described eyeglass checkout gear 2 is for detecting eyeglass and testing result being sent to described controller;
Described controller is for receiving described testing result and sending driving instruction to described driver;
Described driver is used for driving described eyeglass sorting equipment 3 that the complete eyeglass of detection is sorted to finished product carriage 7 according to driving instruction;
Described eyeglass sorting equipment 3 comprises for capturing the grabbing device 32 of eyeglass and the mobile device 31 for mobile described grabbing device 32 according to controller instruction.
Finished product carriage 7 places final lens product, different eyeglasses can be placed on different finished product carriages 7 according to eyeglass classification, eyeglass classification includes but not limited to quality classification, grade separation etc.It is as follows that eyeglass captures and place flow process: described driver mobile device 31 according to described controller order-driven moves, and described grabbing device 32 to move to after eyeglass detects complete position according to crawl instruction by described mobile device 31, stops mobile; Then eyeglass crawl carried out by described grabbing device 32; When eyeglass captures successfully, described mobile device 31 moves grabbing device 32 and eyeglass is placed into finished product carriage 7; When carrying out next eyeglass crawl and place, repeat above-mentioned action.
Described mobile device 31 type includes but not limited to following several:
1, guide rail and slide block combination, guide rail can be the combination of X-axis guide rail and Y-axis guide rail, Z axis guide rail and Y-axis guide rail or X-axis guide rail, Z axis guide rail and Y-axis guide rail, the selection of guide rail depends on that described grabbing device 32 needs the orientation of fixed point remaining position, such as, position during crawl eyeglass and position when placing eyeglass;
2, the combination of guide cylinder and guide post, described grabbing device 32 is moved by guide post, the combination of X-axis guide cylinder and Y-axis guide cylinder, Z axis guide cylinder and Y-axis guide cylinder or X-axis guide cylinder, Z axis guide cylinder and Y-axis guide cylinder, the selection of guide cylinder depends on that described grabbing device needs the orientation of fixed point remaining position, such as, position during crawl eyeglass and position when placing eyeglass;
3, the combination of multiple pulley and pulley spindle, is similar to three-wheel drive, four-wheel drive etc.;
4, whirligig, by rotating the direction changing described grabbing device 32;
5, can be any combination of above several mode.
Embodiment two:
On the basis of embodiment one, embodiment two has done further improvement, described automatic eyeglass sorting machine also comprises the falsework 5 for the fixing each parts of described automatic eyeglass sorter, described controller is PLC stored program controlled, the driver of described automatic eyeglass sorting machine is servomotor, described finished product carriage 7 is provided with multiple row
Whether whether described eyeglass checkout gear 2 comprise detection carriage 21, eyeglass detector 23, eyeglass mounting table 25, have the eyeglass of eyeglass to detect inductor, having the eyeglass of eyeglass to place inductor and the eyeglass placement positioning device 24 for positioning the eyeglass on described eyeglass mounting table 25 for detecting described eyeglass mounting table 25 place for detection place detecting described eyeglass detector 23, and described eyeglass placement positioning device 24 comprises for the clamping device of lens orientation and the clamping device controller for controlling described clamping device degree of tightness.
Described eyeglass conveying device 1 comprises many first eyeglass carriages 11 be parallel to each other, second eyeglass carriage 12 and the 3rd eyeglass carriage 13, described first eyeglass carriage 11 is provided with many and is parallel to each other, the eyeglass output of many described first eyeglass carriages 11 all higher than described second eyeglass carriage 12 delivery track and adjoin with the delivery track of described second eyeglass carriage 12, the eyeglass output of described second eyeglass carriage 12 higher than described 3rd eyeglass carriage 13 delivery track and adjoin with the delivery track of the 3rd eyeglass carriage 13, the eyeglass output of described 3rd eyeglass carriage 13 higher than described detection carriage 21 eyeglass input and adjoin with the eyeglass input of described detection carriage 21.
Described controller is PLC stored program controlled.PLC stored program controlled is programmable logic controller (PLC), it adopts a class programmable memory, for its internally stored program, actuating logic computing, sequential control, regularly, counting and the user oriented instruction such as arithmetical operation, and by numeral or analog pattern input/output various types of machinery of control or production process.Programmable logic controller (PLC) essence is a kind of computer being exclusively used in Industry Control, its hardware configuration is substantially identical with microcomputer, basic comprising is: power supply, CPU (CPU), memory, input/output interface circuit, functional module, communication module are after programmable logic controller (PLC) puts into operation, its course of work is generally divided into three phases, and namely input sample, user program perform and export and refresh three phases.Complete above-mentioned three phases and be called a scan period.During whole service, the CPU of programmable logic controller (PLC) repeats above-mentioned three phases with certain sweep speed.The driver of described automatic eyeglass sorting machine is servomotor.Servomotor (servomotor) refers to the engine controlling mechanical organ running in servo-drive system, is the indirect speed change gear of a kind of subsidy motor.Servomotor can make control rate, and positional precision is very accurate, voltage signal can be converted into torque and rotational speed with drived control object.Servo motor rotor rotating speed controls by input signal, and energy fast reaction, in automatic control system, as executive component, and there is the characteristics such as electromechanical time constant is little, the linearity is high, pickup voltage, the received signal of telecommunication can be converted to the angular displacement on motor reel or angular speed output.Be divided into direct current and the large class of AC servomotor two, its main feature is, when signal voltage is zero without rotation phenomenon, rotating speed is uniform descent along with the increase of torque.Certainly, described controller can be machine operating system except PLC stored program controlled [machine operating system includes but not limited to distributed control system, field bus system and digital serial, intercommunication system, CNC(digital control system) etc.], described driver can be the drive unit except described servomotor, machine operating system in the present invention is converted to other machine operating system or convert described servomotor to other drive units and easily expect for the staff of this area, apparent.
Described controller controls each parts of described eyeglass conveying device 1 (including but not limited to the first eyeglass carriage 11, second eyeglass carriage 12 and the 3rd eyeglass carriage 13 etc.) and runs.First, by the artificial eyeglass input multiple described eyeglass being placed on described first eyeglass carriage 11, the eyeglass input of described first eyeglass carriage 11 is that the input of described eyeglass conveying device 1 is eyeglass and places initiating terminal, the setting of many described first eyeglass carriages 11 substantially increases the efficiency of eyeglass conveying, described eyeglass is transported to the eyeglass output of described first eyeglass carriage 11 by described first eyeglass carriage 11, because the eyeglass output of described first eyeglass carriage 11 and the delivery track of described second eyeglass carriage 12 adjoin, described eyeglass is delivered on the delivery track of described second eyeglass carriage 12 via the eyeglass output of described first eyeglass carriage 11.After described eyeglass is transported to the delivery track of described second eyeglass carriage 12, because the eyeglass output of described second eyeglass carriage 12 and the delivery track of described 3rd eyeglass carriage 13 adjoin, described eyeglass is delivered on the delivery track of described 3rd eyeglass carriage 13 via the eyeglass output of described second eyeglass carriage 12.Described eyeglass is transported to after on described 3rd eyeglass carriage 13, because the eyeglass output of described 3rd eyeglass carriage 13 adjoins with the eyeglass input detecting carriage 21, described eyeglass is delivered to detection carriage 21 via the eyeglass output of described 3rd eyeglass carriage 13.Described first eyeglass carriage 11 can be located at the side of the second eyeglass carriage 12, also the both sides of the second eyeglass carriage 12 can be located at, this area staff is based on above-mentioned eyeglass carriage permutation and combination method, be easy to the distortion expecting other, comprise and the second eyeglass carriage 12 described in described 3rd eyeglass carriage 13 and multiple row is only set, by the artificial eyeglass input multiple described eyeglass being placed on described second eyeglass carriage 12, the eyeglass output of described second eyeglass carriage 12 and the delivery track of described 3rd eyeglass carriage 13 adjoin, all belong in protection scope of the present invention.In addition, the eyeglass output of many described first eyeglass carriages 11 all higher than described second eyeglass carriage 12 delivery track and adjoin with the delivery track of described second eyeglass carriage 12, the eyeglass output of described second eyeglass carriage 12 higher than described 3rd eyeglass carriage 13 delivery track and adjoin with the delivery track of the 3rd eyeglass carriage 13, the eyeglass output of described 3rd eyeglass carriage 13 higher than described detection carriage 21 eyeglass input and adjoin with the eyeglass input of described detection carriage 21.The reason of such arrangement is, eyeglass generally has certain cambered surface, each eyeglass carriage is because transporting direction is different, if it is horizontal that each carriage neck connects end, be easy in eyeglass handshaking (being such as transported to described second eyeglass carriage 12 from described first eyeglass carriage 11), because the reason that transporting direction is different, produce to rub and then produce eyeglass with eyeglass and damage.
Described controller controls each parts of described eyeglass checkout gear 2 (including but not limited to detect carriage 21, eyeglass detection inductor, eyeglass placement positioning device 24, eyeglass detector 23, eyeglass placement inductor etc.) and runs.Described eyeglass is delivered to described detection carriage 21 via described eyeglass conveying device 1, then is transported toward described eyeglass mounting table 25 direction by described eyeglass from described detection carriage 21.When described eyeglass detection inductor detects described eyeglass, described eyeglass detects inductor and sensed data is sent to described controller, it is out of service that described controller controls described detection carriage 21, described eyeglass detector 23 pairs of eyeglasses detect and data acquisition, and the data of collection are sent to described controller, described controller drives driver to manipulate described eyeglass sorting equipment 3 according to image data and setting data and sorts described eyeglass, eyeglass test item includes but not limited to focal power, refractive index, hardness etc., described eyeglass detector 23 of the present invention can be multinomial integrated lens detector 23.After described eyeglass detects, described detection carriage 21 is opened and is run, because the eyeglass output of described detection carriage 21 and described eyeglass mounting table 25 adjoin, described eyeglass is delivered to described eyeglass mounting table 25 via described detection carriage 21, after described eyeglass placement inductor detects described eyeglass, the mode that described eyeglass placement positioning device 24 is tightened by clamping device positions described eyeglass.
Embodiment three:
On the basis of embodiment two, the further improvement of embodiment triple-cropping, described eyeglass checkout gear 2 is also provided with the eyeglass detection and location device 22 for positioning described detector eyeglass just, the effect of described eyeglass detection and location device 22 is consistent with the effect of described eyeglass placement positioning device 24, is all play positioning action to eyeglass.Described eyeglass detection and location device 22 also can adopt the structure consistent with described eyeglass placement positioning device 24.In addition, when focal power, refractive index, hardness etc. detect by an eyeglass detector 23, a described eyeglass detector 23 and lens orientation device corresponding thereto and eyeglass are only set and detect inductor.When detecting focal power, refractive index, hardness is when being detected by different eyeglass detectors 23, and the present invention arranges eyeglass detector 23 described in multiple stage and arranges described eyeglass detection and location device 22 corresponding thereto to eyeglass detector 23 described in every platform and described eyeglass detects inductor.Above content is that this area staff easily expects, still belongs to protection scope of the present invention.After eyeglass detects via eyeglass detector 23 described in one or more, described in one or more, eyeglass data are sent to described controller by eyeglass detector 23.
The lift cylinders regulating described detection carriage 21 to be elevated is provided with below described detection carriage 21.The effect of described lift cylinders regulates described detection carriage 21 height to adapt to the accurate detection of described eyeglass detector 23 pairs of eyeglasses and accurately to place eyeglass, the such as test point of described eyeglass detector 23 is located at below the conveyer belt of described detection carriage 21, but the residing height of described test point lower than described 3rd eyeglass carriage 13 conveyer belt residing for height and lower than described eyeglass mounting table 25 table top residing for height time, when eyeglass is delivered to after on detection carriage 21 by described 3rd eyeglass carriage 13, the conveyer belt that described lift cylinders adjusts described detection carriage 21 is consistent with the conveyer belt height of described 3rd eyeglass carriage 13, eyeglass can be delivered on described detection carriage 21 from the 3rd eyeglass carriage 13 stably.When eyeglass is delivered to described test point, the conveyer belt of described detection carriage 21 is consistent with the conveyer belt height of described 3rd eyeglass carriage 13, again because of height residing for described test point lower than described 3rd eyeglass carriage 13 conveyer belt residing for height, so time, the residing height of described test point lower than described detection carriage 21 conveyer belt residing for height, at this moment, described lift cylinders adjusts described detection carriage 21 and declines, and makes described test point accurately can detect eyeglass.After eyeglass has detected, continue forwards transportation, because of height residing for described test point lower than described eyeglass mounting table 25 table top residing for height, described lift cylinders adjusts described detection carriage 21 and rises, and make the residing height of the conveyer belt of described detection carriage 21 with highly consistent residing for the table top of described eyeglass mounting table 25, guarantee that eyeglass energy accurate transport is on described eyeglass mounting table 25.
Described clamping device comprises locating rack 241 and two clamping arms 242, be provided with in described locating rack 241 many parallel and step up the rail plate 246 of arm moving direction described in controlling, clamp arm 242 described in every bar to be at least slidably connected with the rail plate 246 of more than two, described clamping device controller comprise for close up two clamping arms 242 close up spring 244 and for strutting two described clamping arms 242 and the guide pad 245 vertically moved, describedly close up spring 244 and described guide pad 245 is located between two described clamping arms 242, described guide pad 245 and two described clamping arms 242 are slidably connected, described guide pad 245 shape is lower narrow wide shape or upper narrow wide shape, described guide pad 245 is driven by compression guide cylinder 243.Compress in guide cylinder 243 to be provided with and compress guide post 2431 and lower pressing spring 2432, compress guide post 2431 external part and be connected with guide pad 245, be provided with between the retraction end of compression guide post 2431 and described lower pressing spring 2432 and compress guide piston 2433.
Described clamping arm 242 slides on described rail plate 246, clamp the reason that arm 242 is at least slidably connected with the rail plate 246 of more than two described in every bar to be, the rail plate 246 of described clamping arm 242 more than two slides direction change is less likely to occur, article two, described in being provided with between clamping arm 242, close up spring 244, because spring has pulling force, described close up spring 244 all the time give two clamping arms 242 1 laminating close up power, do not closing up under the power effect beyond power, two clamping arms 242 are fitted all the time.The effect of described guide pad 245 is by two of laminating clamping arms 242 separately, because described guide pad 245 is for lower narrow wide shape or upper narrow wide shape and driven by described compression guide cylinder 243 and move up and down, because described in close up spring 244 all the time give two clamping arms 242 1 laminating close up power, when guide pad 245 moves between two clamping arms 242, two clamping arms 242 are fitted with described guide pad 245 all the time.When two clamping arms 242 are moved by the wide narrow place to described guide pad 245 of described guide pad 245 with the joint place of described guide pad 245, two described clamping arms 242 slowly close up and namely complete described clamping and positioning action.When two clamping arms 242 are moved by the narrow wide place to described guide pad 245 of described guide pad 245 with the joint place of described guide pad 245, two described clamping arms 242 slowly open namely to complete and described strut action.The effect of lower pressing spring 2432 is, all the time give and compress guide piston 2433 and described compression guide post 2431 downward power, prevent in eyeglass clamping process, because the retracting action of described compression guide post 2431 is inconsistent with the retracting action closing up spring 2432, cause two to clamp arm to fit with described guide pad 245, and then cause two clamping arm 242 pinching action inconsistent.Described positioner of the present invention is because synchronism when two clamping arms 242 close up and open, and accurate positioning, is not easy to occur deviation.Certain described placement positioning device can also adopt other existing location to place, such as described clamping device controller can also be two guide cylinders being separately positioned on two clamping arm 242 both sides, by the flexible degree of tightness controlling two clamping arms 242 of guide post in guide cylinder, described clamping device also can be multiple clamping finger, for the staff of this area, be easy to expect that other location are placed based on the present invention.
Embodiment four:
On the basis of embodiment one, embodiment two and/or embodiment three, described embodiment four has done further improvement, and described automatic eyeglass sorting machine also comprises stocker frame 6 for placing eyeglass and for placing and carrying the stocker frame carriage 61 of stocker frame 6.
Described grabbing device 32 is for capturing stocker frame 6 and eyeglass, the mode that described grabbing device 32 captures stocker frame 6 is consistent with the mode that described grabbing device 32 captures eyeglass, described grabbing device 32 comprise vacuum plant, grabber 322 with for being connected described grabber 322 and the connector 323 be slidably connected with described mobile device 31, described grabber 322 is vacuum cup, and described vacuum plant is for controlling the cavity air pressure between described vacuum cup and adsorbate.Vacuum cup and described vacuum plant are prior art, when the air between described vacuum cup and adsorbate in cavity drawn by described vacuum plant, described cavity air pressure reduces, described adsorbate picks up by described vacuum cup, when described grabbing device 32 complete grasping movement to put down adsorbate time, described vacuum plant injects air between described vacuum cup and adsorbate in cavity, and cavity air pressure recovers normal, and adsorbate is separated with described vacuum cup.Described adsorbate is stocker frame 6 or eyeglass.
Embodiment five:
On the basis of embodiment four, embodiment five has done further improvement, and described finished product carriage 7 is provided with the flexible stop 71 of fixing stocker frame 6, and the width of described finished product carriage 7 and the width of described stocker frame 6 adapt.
Described automatic eyeglass sorting machine also comprises the eyeglass whether eyeglass for detecting the stocker frame 6 be positioned on described finished product carriage 7 be filled with and is filled with inductor.When the eyeglass eyeglass be filled with in stocker frame 6 that inductor senses on finished product carriage 7 described in certain is filled with, can signal be sent, be removed by artificial or mechanical mode.
Hollow crawl bar 321 and the buffer spring for preventing described grabber 322 pairs of eyeglasses from producing overweight pressure is provided with between described connector 323 and described grabber 322, described hollow crawl bar 321 is provided with two blow vents, two described blow vents are connected with described grabber 322 and described vacuum plant respectively, the buffer-oriented cover 325 preventing described buffer spring from changing telescopic direction in telescopic process is provided with outside described buffer spring, described hollow crawl bar 321 is provided with dipping control 324, and described vacuum plant is vavuum pump or vacuum generator.
When described grabber 322 is lens contacts, because different eyeglass lens thicknesses is inconsistent, grabber 322 slide downward and with the process of lens contacts, be easy to produce a downward pressure to eyeglass, when this pressure is excessive, be easy to cause eyeglass to damage.But when described grabber 322 with lens contacts and pressure is excessive; buffer spring of telling can compress; and then reduce the pressure of described grabber 322 and the contact chip of described eyeglass; play the effect of protective lens; again because spring is easy to deform in the process of compression; and then change the direction of grabber 322, cause capturing eyeglass unsuccessful, the effect of buffer-oriented cover 325 is to prevent spring from deforming in the process compressed or rebound.The effect of described buffer spring is the height of grabber 322 described in dynamic adjustments, the effect of described dipping control 324 is that the height of grabber 322 described in Static adjust is not namely when described grabbing device 32 also runs, by manually adjusting the starting altitude of described grabber 322.
Described vacuum plant is vavuum pump or vacuum generator, and vavuum pump and vacuum generator are prior art.Vavuum pump is that sky pump refers to and utilizes machinery, physics, chemistry or physicochemical method to be bled the device or equipment that obtain vacuum to taking out container.Popular, vavuum pump is the device improving, produce and maintain vacuum by various method in a certain enclosure space.By the operation principle of vavuum pump, vavuum pump can be divided into two types substantially, i.e. gas trapping pump and gas transmission pump.Vacuum generator is exactly utilize the one of malleation source of the gas generation negative pressure novel, efficiently, clean, economical, small-sized vacuum components and parts, this makes there is being compressed-air actuated place, or in a pneumatic system, need the place of positive/negative-pressure acquisition negative pressure to become very easy and convenient simultaneously. and vacuum generator is widely used in machinery in industrial automation, electronics, packaging, printing, the field such as plastics and robot. the conventional use of vacuum generator is that sucker coordinates, carry out the absorption of various material, carrying, is particularly suitable for absorption frangible, soft, thin non-ferric, nonmetallic materials or spheroidal object.Certain this area staff is easy to the vacuum plant expecting other, comprises air compressor etc.
Embodiment six:
On the basis of embodiment five, embodiment six has done further improvement, described buffer spring can be replaced by pressure inductor, the effect of pressure inductor is the pressure described in perception between grabber 322 and lens contacts face, after pressure reaches certain value, described mobile device 31 controls described grabber 322 to be stopped moving down and being picked up by described eyeglass.Described automatic eyeglass sorting machine also comprises and pushes away finished cylinder 4 for what be placed on article on described finished product carriage 7 described in promoting, described in push away in finished cylinder 4 to be provided with and push into product device 41.The stocker frame 6 being filled with the finished product frame that inductor senses when described eyeglass is filled with eyeglass, described in push away the stocker frame 6 that finished cylinder 4 promotes to be filled with eyeglass and move; When placing after the position of eyeglass is available, grabbing device 32 belonging to described mobile device 31 is again mobile captures empty stocker frame 6 and is placed on the described finished product carriage 7 of having vacant position, and the setting of described stocker frame 6 cylinder makes the present invention realize full-automatic operation.The described stocker frame 6 that pushes away can be arranged on each finished product carriage 7, also can be arranged on described mobile device 31 and to move with described mobile device 31.
Embodiment seven:
On the basis of embodiment six, embodiment seven has done further improvement, described in push away finished cylinder 4 and to be located on described mobile device 31 and to move with described mobile device 31, at this moment, only need to arrange described in one and push away finished cylinder 4, namely solve cost and in turn simplify program.
Embodiment eight:
On the basis of embodiment one, embodiment two, embodiment three, embodiment four, embodiment five, embodiment six and/embodiment seven, described embodiment eight has done further improvement, described orientation mobile device 31 comprises X-axis mobile device 311 and the Y-axis carriage 312 for sliding on described X-axis mobile device 311, described grabbing device 32 is slidably connected with described Y-axis carriage 312, X-axis mobile device 311 drives described grabbing device 32 to move along X-axis, thus realizes the movement of described grabbing device 32 level orientation.Described Y-axis carriage 312 drives described grabbing device 32 to move along Y-axis, thus realizes the downslide of described grabbing device 32 moving and completing the action capturing and place.
It is as follows that described eyeglass captures process: described mobile device 31 drives described grabber 322 to decline along Y-axis and picks up eyeglass; After described grabber 322 captures eyeglass, described mobile device 31 drives described grabber 322 to rise along Y-axis; Meanwhile, described controller sends driving instruction according to the detection instruction of described detector to described driver; After described driver receives driving instruction, before driving described mobile device 31 that described grabbing device 32 is moved to the corresponding finished product carriage 7 of driving instruction, stop mobile; Meanwhile, described mobile device 31 drives described grabber 322 decline along Y-axis and be placed on by eyeglass on the corresponding finished product carriage 7 of driving instruction, and described mobile device 31 drives described grabber 322 to rise along Y-axis and restPoses.
Embodiment nine:
On the basis of embodiment one, embodiment two, embodiment three, embodiment four, embodiment five, embodiment six and/embodiment seven, described embodiment nine has done further improvement, as Figure 13, described orientation mobile device 31 also comprises for controlling rotating seat 314 that described grabbing device 32 rotates, moving Y-axis carriage 312 and for controlling the Z axis mobile device 313 that described grabbing device 32 slides along Z axis for controlling described grabbing device 32 along Y-axis.Described rotating seat 314 has coordinated the movement of described grabbing device 32 level orientation with described Z axis mobile device 313, described Y-axis carriage 312 drives described grabbing device 32 to move along Y-axis, thus realizes the downslide of described grabbing device 32 moving and completing the action capturing and place.Described Y-axis mobile device 312 can be driven by mobile guide cylinder 33, and described mobile guide cylinder 33 is fixed on described mobile device 31 by support plate 34.
Certainly, can also by stocker frame 6 be placed on stocker frame mounting table, and by arranging whirligig or XZ 2 D shifting unit realizes planar movement below stocker frame mounting table.As shown in Figure 15, Figure 16, when described stocker frame 6 to be placed in a plane (certainly except the modal rectangle shown in Figure 15 and Figure 16 and circle on stocker frame mounting table, alternatively other planar graphs) time, described control device sends driving instruction according to detection instruction to described drive unit, described drive unit drives the whirligig or the rotation of XZ 2 D shifting unit or mobile described stocker frame mounting table that are located at below stocker frame mounting table according to driving instruction, and then rotates or move the position of described stocker frame 6; Then, described drive unit drives the plane expansion link 315 be arranged on grabbing device to stretch, grabber 322 is moved to above corresponding stocker frame 6, to move down described grabber 322 along Y-axis and then realize eyeglass finally by the described Y-axis mobile device 312 of driving and place.The set-up mode of described orientation mobile device is not limited to several embodiments that the present invention enumerates, several embodiments that this area staff is easy to enumerate according to the present invention amplify out the set-up mode of other orientation mobile device, such as shown in Figure 17, described orientation mobile device comprises X-axis mobile device 311 and Z axis mobile device 313, described Z axis mobile device 313 is arranged on X-axis mobile device 311, described Z axis mobile device 313 slides along X-axis, described grabbing device 32 to be arranged on Z axis mobile device 313 and to move along Z axis, described X-axis mobile device 311 and Z axis mobile device 313 complete the planar movement of grabbing device 32 jointly, described drive unit drives orientation mobile device grabbing device 32 to be moved to relevant position (can be corresponding stocker frame or eyeglass mounting table), then the eyeglass being described grabbing device 32 by Y-axis mobile device 312 realization captures and places, all belong to protection scope of the present invention.
Embodiment ten:
On the basis of embodiment one, embodiment two, embodiment three, embodiment four, embodiment five, embodiment six and/embodiment seven, embodiment eight and/or embodiment nine, described embodiment ten has done further improvement, described mobile device 31 both sides are equipped with the multiple and described finished product carriage 7 be parallel to each other, and described mobile device 31 also comprises the described rotating seat 314 rotated for controlling described grabbing device 32.When the finished product carriage 7 of equal amount, with only arrange compared with described finished product carriage 7 at described mobile device 31 one-sided, the shift motion that described finished product carriage 7 can shorten described mobile device 31 is all set in the both sides of described mobile device 31, raises the efficiency.
The above embodiment is only that protection scope of the present invention is not limited thereto in order to absolutely prove the preferred embodiment that the present invention lifts.The equivalent alternative or conversion that those skilled in the art do on basis of the present invention, all within protection scope of the present invention.Protection scope of the present invention is as the criterion with claims.
Claims (10)
1. an automatic eyeglass sorting machine, comprises eyeglass conveying device (1), eyeglass checkout gear (2), eyeglass sorting equipment (3), controller, driver and finished product carriage (7), it is characterized in that,
Described eyeglass conveying device (1) is for being transported to eyeglass checkout gear (2) by eyeglass;
Described eyeglass checkout gear (2) is for detecting eyeglass and testing result being sent to described controller;
Described controller is for receiving described testing result and sending driving instruction to described driver;
Described driver is used for driving described eyeglass sorting equipment (3) that the complete eyeglass of detection is sorted to finished product carriage (7) according to driving instruction;
Described eyeglass sorting equipment (3) comprises for capturing the grabbing device (32) of eyeglass and the mobile device (31) for mobile described grabbing device (32) according to controller instruction.
2. eyeglass sorting machine automatically as claimed in claim 1, it is characterized in that, described automatic eyeglass sorting machine also comprises the falsework (5) for the fixing each parts of described automatic eyeglass sorter, described controller is PLC stored program controlled, described driver is servomotor, and described finished product carriage (7) is provided with multiple row;
Described eyeglass checkout gear (2) comprises detects carriage (21), eyeglass detector (23), eyeglass mounting table (25), whether detection place for detecting described eyeglass detector (23) has the eyeglass of eyeglass to detect inductor, the eyeglass of eyeglass whether is had to place inductor and the eyeglass placement positioning device (24) for positioning the eyeglass on described eyeglass mounting table (25) for detecting described eyeglass mounting table (25) place, described eyeglass placement positioning device (24) comprises for the clamping device of lens orientation and the clamping device controller for controlling described clamping device degree of tightness,
Described eyeglass conveying device (1) comprises many first eyeglass carriages (11) be parallel to each other, second eyeglass carriage (12) and the 3rd eyeglass carriage (13), described first eyeglass carriage (11) is provided with many and is parallel to each other, the eyeglass output of many described first eyeglass carriages (11) all higher than described second eyeglass carriage delivery track and adjoin with the delivery track of described second eyeglass carriage (12), the eyeglass output of described second eyeglass carriage (12) higher than described 3rd eyeglass carriage delivery track and adjoin with the delivery track of the 3rd eyeglass carriage (13), the eyeglass output of described 3rd eyeglass carriage (13) higher than described detection carriage (21) eyeglass input and adjoin with the eyeglass input of described detection carriage (21).
3. eyeglass sorting machine automatically as claimed in claim 2, it is characterized in that, described eyeglass checkout gear (2) is also provided with the eyeglass detection and location device (22) for positioning the eyeglass at described detector place, described detection carriage (21) below is provided with the lift cylinders regulating described detection carriage (21) to be elevated, described clamping device comprises locating rack (241) and two clampings arm (242), be provided with in described locating rack (241) many parallel and step up the rail plate (246) of arm moving direction described in controlling, clamp arm (242) described in every bar to be at least slidably connected with the rail plate (246) of more than two, described clamping device controller comprise for close up two described clamping arms (242) close up spring (244) and for strutting two described clamping arms (242) and the guide pad moved up and down (245), describedly close up spring (244) and described guide pad (245) is located between two described clamping arms (242), described guide pad (245) and two described clamping arms (242) are slidably connected, described guide pad (245) shape is lower narrow wide shape or upper narrow wide shape, described guide pad (245) is driven by compression guide cylinder (243), compress in guide cylinder to be provided with and compress guide post and lower pressing spring, compress guide post external part to be connected with guide pad, compress between the retraction end of guide post and described lower pressing spring and be provided with compression guide piston.
4. eyeglass sorting machine automatically as claimed in claim 1, is characterized in that, described automatic eyeglass sorting machine also comprises stocker frame (6) for placing eyeglass and for placing and carrying the stocker frame carriage (61) of described stocker frame (6);
Described grabbing device (32) is for capturing stocker frame (6) and eyeglass, described grabbing device (32) comprise vacuum plant, grabber (322) with for being connected described grabber (322) and the connector (323) be slidably connected with described mobile device (31), described grabber (322) is vacuum cup, and described vacuum plant is for controlling the cavity air pressure between described vacuum cup and adsorbate.
5. eyeglass sorting machine automatically as claimed in claim 4, it is characterized in that, described finished product carriage (7) is provided with the flexible stop (71) of fixing stocker frame (6), the width of described finished product carriage (7) and the width of described stocker frame (6) adapt, and the eyeglass whether eyeglass that described automatic eyeglass sorting machine also comprises the stocker frame (6) be positioned on described finished product carriage (7) for detection is filled with is filled with inductor, hollow crawl bar (321) and the buffer spring for preventing described grabber (322) from eyeglass produced to overweight pressure is provided with between described connector (323) and described grabber (322), described hollow crawl bar (321) is provided with two blow vents, two described blow vents are connected with described grabber (322) and described vacuum plant respectively, the buffer-oriented cover (325) preventing described buffer spring from changing telescopic direction in telescopic process is provided with outside described buffer spring, described hollow crawl bar (321) is provided with dipping control (324), described vacuum plant is vavuum pump or vacuum generator.
6. eyeglass sorting machine automatically as claimed in claim 5, it is characterized in that, described buffer spring can be replaced by pressure inductor, what described automatic eyeglass sorting machine also comprised described stocker frame (6) for promoting to be filled with eyeglass pushes away finished cylinder (4), described in push away in finished cylinder (4) to be provided with and push into product device (41).
7. eyeglass sorting machine automatically as claimed in claim 6, is characterized in that, described in push away finished cylinder (4) to be located at described mobile device (31) upper and mobile with described mobile device (31).
8. eyeglass sorting machine automatically as claimed in claim 1, it is characterized in that, described orientation mobile device (31) comprises X-axis mobile device (311) and for the Y-axis carriage (312) in the upper slip of described X-axis mobile device (311), described grabbing device (32) and described Y-axis carriage (312) are slidably connected.
9. eyeglass sorting machine automatically as claimed in claim 1, it is characterized in that, described orientation mobile device (31) also comprises for controlling rotating seat (314) that described grabbing device (32) rotates, moving Y-axis carriage (312) and for controlling the Z axis mobile device (313) that described grabbing device (32) slides along Z axis for controlling described grabbing device (32) along Y-axis.
10. eyeglass sorting machine automatically as claimed in claim 1, it is characterized in that, described mobile device (31) both sides are equipped with the multiple and described finished product carriage (7) be parallel to each other, and described mobile device (31) also comprises the described rotating seat (314) rotated for controlling described grabbing device (32).
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