[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN105084916B - A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof - Google Patents

A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof Download PDF

Info

Publication number
CN105084916B
CN105084916B CN201510398752.2A CN201510398752A CN105084916B CN 105084916 B CN105084916 B CN 105084916B CN 201510398752 A CN201510398752 A CN 201510398752A CN 105084916 B CN105084916 B CN 105084916B
Authority
CN
China
Prior art keywords
parts
magnesium
fire resistant
resistant materials
aluminium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510398752.2A
Other languages
Chinese (zh)
Other versions
CN105084916A (en
Inventor
徐玉玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Jinchang Refractories Co Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510398752.2A priority Critical patent/CN105084916B/en
Publication of CN105084916A publication Critical patent/CN105084916A/en
Application granted granted Critical
Publication of CN105084916B publication Critical patent/CN105084916B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Compositions Of Oxide Ceramics (AREA)

Abstract

The present invention relates to a kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof, the anticorrosive magnesium-aluminium fire resistant materials add auxiliary additive, nano magnesia, zirconium oxide, bonding agent and nano aluminium oxide and are made using the magnesium aluminate spinel of different-grain diameter as main material.The product of the present invention has institutional framework evenly, improves the intensity and thermal shock resistance of product, and the granularity of nano zine oxide is tiny, can fill fine pores, reduces the porosity of product, improves bulk density;Refractoriness is high, erosion-resisting characteristics is excellent, thermal shock resistance is good, and sintering range is wide.

Description

A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof
Technical field
The invention belongs to technical field of refractory materials, and in particular to a kind of refractoriness is high, erosion-resisting characteristics is excellent, anti-thermal shock Performance is good, wide anticorrosive magnesium-aluminium fire resistant materials of sintering range and preparation method thereof.
Background technology
With the growing tension of the energy, development of the various countries to hot industry energy-saving material, production and using pay attention to day by day, High temperature kiln is needed largely using the refractory material with excellent properties or specialized character.Such as in order to increase the service life and improve Heat-exchange capacity, regenerator chamber of glass kiln are needed with excellent corrosion resistance, creep resistance and with special shape size Checker.Further, the superstructure of oxy-fuel combustion glass melting furnace is also required to use with good anti-erosion, creep resistance, middle The spill refractory material of filling with insulation material.
Chinese patent publication No. CN102557684A, date of publication on July 11st, 2012, entitled silica brick for coke oven are described Silica brick includes raw material and auxiliary material, is represented with weight proportion, silica coarse powder 200-500 parts in composition of raw materials, powder 330-380 in silica Part, silica fine powder 80-130 parts, as residual silica brick 80-120 parts of chamotte powder, auxiliary material includes accounting for the mineralising of raw material gross weight 1.2% Agent, 8% milk of lime and 1% paper pulp, mineralizer by manganese dioxide content >=25% manganese powder;The iron of ferrous oxide content >=65% Phosphorus powder presses 1:1 ratio mixes;Using powder, silica fine powder and the residual silica brick addition as chamotte powder in silica coarse powder, silica In wet stone roller, mineralizer dry-mixed 4-5 minutes are added, then add milk of lime, after rolling 10-15 minutes, add paper pulp, be kneaded It is uniform to pug, roll, be molded base.It is disadvantageous in that service life is low, consumption is high, and kind little waste is big.
The content of the invention
It is an object of the invention to existing refractory material service life is low, consumption is high in order to solve, kind little waste is big Defect and provide that a kind of refractoriness is high, erosion-resisting characteristics is excellent, thermal shock resistance is good, the wide anticorrosive magnesium-aluminium of sintering range Fire resistant materials.
Another object of the present invention is to provide for the preparation method of the refractory material.
To achieve these goals, the present invention uses following technical scheme:
A kind of anticorrosive magnesium-aluminium fire resistant materials, the anticorrosive magnesium-aluminium fire resistant materials are brilliant with the magnalium point of different-grain diameter Stone is main material, adds auxiliary additive, nano magnesia, zirconium oxide, bonding agent and nano aluminium oxide and is made.In this technology In scheme, bauxite base sintering magnesium aluminate spinel uses Al203The high-quality alumina and content of MgO more than 95% of content more than 76% High-quality light-burning magnesium powder, by multistage homogenizing process, formed in ultra-high-temperature tunnel kiln through 1800 °C of high temperature above sintering, volume is close Degree is big, and mineral facies content is high, and grain development is good, even structure, steady quality.Magnesium aluminate spinel has good anti-erosion, Burn into peel-ability is strong, and slag resistance is good, abrasion resistance, good thermal shock stability, the performance characteristics such as high temperature resistant, is production water The desirable feedstock of the refractory products such as mud rotary kiln height temperate zone Mg-Al spinel brick, ladle brick, pouring materialfor steel ladle.With good Corrosion resistance, abrasion resistance, good thermal shock stability.Its most important purposes:One is that instead of magnesia-chrome sand manufacture magnalium point Spar brick is used for cement rotary kiln, not only avoids chromium public hazards, and have good resistance to flaking;Second, for making ladle Castable, greatly improve the corrosion resistance of steel plate lining.
Preferably, the particle diameter of magnesium aluminate spinel be respectively 0.35-0.88mm, 0.012-0.3mm, 0.0125-1 μm with 1.75-10nm。
Preferably, the mass fraction content of each raw material of anticorrosive magnesium-aluminium fire resistant materials is respectively:0.35- 0.88mm magnesium aluminate spinel 60-75 parts, 0.012-0.3mm magnesium aluminate spinel 35-45 parts, 0.0125-1 μm of magnalium point are brilliant Stone 30-35 parts, 1.75-10nm magnesium aluminate spinel 10-15 parts, auxiliary additive 5-9 parts, nano magnesia 1-4 parts, zirconium oxide 5-10 parts, bonding agent 3-7 parts and nano aluminium oxide 2-6 parts.
Preferably, auxiliary additive is the mixture of diatom ooze, boron nitride, glass microballoon and nano zine oxide, diatom Mud, boron nitride, the mass ratio of glass microballoon and nano zine oxide are 5:3:4:7.In the technical program, glass microballoon granularity is closed Suitable, good fluidity, decentralization is high, adds glass microballoon, refractory material internal height can be made dispersed, acceleration of sintering, and With institutional framework evenly, the intensity and thermal shock resistance of product are improved, the granularity of nano zine oxide is tiny, can fill Fine pores, the porosity of product is reduced, improve bulk density.The addition of diatom ooze may be such that nano aluminium oxide and and nano oxygen Change magnesium change Viability nano aluminium oxide with and nano magnesia, make its performance more prominent.
Preferably, bonding agent is maltodextrin, disodium hydrogen phosphate, the mixture of alkali lignin, maltodextrin, phosphoric acid hydrogen Disodium, the mass ratio of alkali lignin are 3:1:2.In the technical program, magnesium aluminate spinel typically uses silicon ash or pure calcium aluminate Cement is as bonding agent, but the silica in the calcium oxide or silicon ash in cement can have a strong impact on the performance of material, and originally Invention, as bonding agent, can allow magnesium aluminate spinel more preferable using the mixture of maltodextrin, disodium hydrogen phosphate and alkali lignin With nano aluminium oxide, nano magnesia formed combine phase so that the anti-erosion of product, creep-resistant property are more preferable.
Preferably, diatom ooze adds glass microballoon and nano zine oxide after being well mixed in ethanol with boron nitride, Ultrasonic vibration 2h in 75 DEG C of water-baths, cold cycling 5-10 time is made after drying, and cold cycling is to be incubated 2 hours at 240 DEG C, so After be cooled at -4 DEG C and freeze 3 hours.
Preferably, maltodextrin is dissolved in into deionized water, 60-75 DEG C is heated to, disodium hydrogen phosphate is added and alkali is wooden Element is passed through nitrogen, air velocity 4m/s.
A kind of preparation method of anticorrosive magnesium-aluminium fire resistant materials, each raw material proportioning more than weigh, blended, shaping, Base substrate is made in maintenance, through 234-256 DEG C of drys 12-16h, then burns till through 1700-1850 DEG C, the obtained anticorrosive magnesium-aluminium of inspection process Fire resistant materials.
Preferably, after 1700-1850 DEG C is burnt till, 1200-1350 DEG C of insulation 2h is cooled the temperature to, continues to be cooled to 600-850 DEG C of insulation 3.5h, then it is cooled to 240-280 DEG C of insulation 6h and is cooled to room temperature detection again.
Beneficial effects of the present invention,
1)The product of the present invention has institutional framework evenly, improves the intensity and thermal shock resistance of product, nano oxygen It is tiny to change the granularity of zinc, fine pores can be filled, reduces the porosity of product, improves bulk density;
2)Inventive article refractoriness is high, erosion-resisting characteristics is excellent, thermal shock resistance is good, and sintering range is wide.
Embodiment
Below in conjunction with specific embodiment, the present invention is further explained, not to the limitation of its protection domain.
Method therefor of the present invention, refered in particular to Ru non-, be conventional meanses.
The particle diameter of magnesium aluminate spinel is respectively 0.35-0.88mm, 0.012-0.3mm, 0.0125-1 μm and 1.75-10nm.
Auxiliary additive is the mixture of diatom ooze, boron nitride, glass microballoon and nano zine oxide, diatom ooze, boron nitride, The mass ratio of glass microballoon and nano zine oxide is 5:3:4:7.Diatom ooze adds glass after being well mixed in ethanol with boron nitride Glass microballon and nano zine oxide, the ultrasonic vibration 2h in 75 DEG C of water-baths, cold cycling 5-10 time is obtained after drying, and cold cycling is 2 hours are incubated at 240 DEG C, is then cooled at -4 DEG C and freezes 3 hours.
Bonding agent is maltodextrin, disodium hydrogen phosphate, the mixture of alkali lignin, and maltodextrin, disodium hydrogen phosphate, alkali are wooden The mass ratio of quality is 3:1:2.Maltodextrin is dissolved in deionized water, is heated to 60-75 DEG C, adds disodium hydrogen phosphate and alkali wood Quality is passed through nitrogen, air velocity 4m/s.
The present invention is raw materials used to be commercially available.
Embodiment 1
The mass fraction content of each raw material of anticorrosive magnesium-aluminium fire resistant materials is respectively:0.35-0.88mm magnalium point is brilliant 60 parts of stone, 0.012-0.3mm 35 parts of magnesium aluminate spinel, 0.0125-1 μm of 30 parts of magnesium aluminate spinel, 1.75-10nm magnalium 2 parts of 10 parts of spinelle, 5 parts of auxiliary additive, 1 part of nano magnesia, 5 parts of zirconium oxide, 3 parts of bonding agent and nano aluminium oxide.
A kind of preparation method of anticorrosive magnesium-aluminium fire resistant materials, each raw material proportioning more than weigh, blended, shaping, Base substrate is made in maintenance, through 234 DEG C of dry 12h, after 1700 DEG C are burnt till, cools the temperature to 1200 DEG C of insulation 2h, continues to be cooled to 600 DEG C of insulation 3.5h, then it is cooled to 240 DEG C of insulation 6h and is cooled to the obtained anticorrosive magnesium-aluminium fire resistant materials of room temperature detection again.
Embodiment 2
The mass fraction content of each raw material of anticorrosive magnesium-aluminium fire resistant materials is respectively:0.35-0.88mm magnalium point is brilliant 70 parts of stone, 0.012-0.3mm 40 parts of magnesium aluminate spinel, 0.0125-1 μm of 32 parts of magnesium aluminate spinel, 1.75-10nm magnalium 4 parts of 13 parts of spinelle, 7 parts of auxiliary additive, 3 parts of nano magnesia, 8 parts of zirconium oxide, 5 parts of bonding agent and nano aluminium oxide.
A kind of preparation method of anticorrosive magnesium-aluminium fire resistant materials, each raw material proportioning more than weigh, blended, shaping, Base substrate is made in maintenance, through 243 DEG C of dry 14h, after 1800 DEG C are burnt till, cools the temperature to 1250 DEG C of insulation 2h, continues to be cooled to 750 DEG C of insulation 3.5h, then it is cooled to 255 DEG C of insulation 6h and is cooled to the obtained anticorrosive magnesium-aluminium fire resistant materials of room temperature detection again.
Embodiment 3
The mass fraction content of each raw material of anticorrosive magnesium-aluminium fire resistant materials is respectively:0.35-0.88mm magnalium point is brilliant 75 parts of stone, 0.012-0.3mm 45 parts of magnesium aluminate spinel, 0.0125-1 μm of 35 parts of magnesium aluminate spinel, 1.75-10nm magnalium 6 parts of 15 parts of spinelle, 9 parts of auxiliary additive, 4 parts of nano magnesia, 10 parts of zirconium oxide, 7 parts of bonding agent and nano aluminium oxide.
A kind of preparation method of anticorrosive magnesium-aluminium fire resistant materials, each raw material proportioning more than weigh, blended, shaping, Base substrate is made in maintenance, through 256 DEG C of dry 16h, after 1850 DEG C are burnt till, cools the temperature to 1350 DEG C of insulation 2h, continues to be cooled to 850 DEG C of insulation 3.5h, then it is cooled to 280 DEG C of insulation 6h and is cooled to the obtained anticorrosive magnesium-aluminium fire resistant materials of room temperature detection again.
Comparative example 1, commercially available refractory material.
The performance of refractory material prepared by embodiment 1-3 and the refractory material of comparative example 1 is shown in Table 1.
Table 1, performance
The porosity, % Bulk density, g/ Cm3 Compressive resistance, Mpa Product qualification rate %
Embodiment 1 14.3 2.12 66.5 96
Embodiment 2 14.7 2.08 68.1 95
Embodiment 3 15.6 2.21 63.7 94
Comparative example 1 22.3 1.9 45.6 80
The product of the present invention has institutional framework evenly, improves the intensity and thermal shock resistance of product, nano oxidized The granularity of zinc is tiny, can fill fine pores, reduces the porosity of product, improves bulk density.

Claims (5)

1. a kind of anticorrosive magnesium-aluminium fire resistant materials, it is characterised in that the anticorrosive magnesium-aluminium fire resistant materials are with different-grain diameter Magnesium aluminate spinel be main material, add auxiliary additive, nano magnesia, zirconium oxide, bonding agent and nano aluminium oxide and make Into;The mass fraction content of each raw material of anticorrosive magnesium-aluminium fire resistant materials is respectively:0.35-0.88mm magnesium aluminate spinel 60-75 parts, 0.012-0.3mm magnesium aluminate spinel 35-45 parts, 0.0125-1 μm magnesium aluminate spinel 30-35 parts, 1.75- 10nm magnesium aluminate spinel 10-15 parts, auxiliary additive 5-9 parts, nano magnesia 1-4 parts, zirconium oxide 5-10 parts, bonding agent 3- 7 parts and nano aluminium oxide 2-6 parts;Auxiliary additive is the mixture of diatom ooze, boron nitride, glass microballoon and nano zine oxide, Diatom ooze, boron nitride, the mass ratio of glass microballoon and nano zine oxide are 5:3:4:7.
2. a kind of anticorrosive magnesium-aluminium fire resistant materials according to claim 1, it is characterised in that bonding agent is pasted for malt Essence, disodium hydrogen phosphate, the mixture of alkali lignin, maltodextrin, disodium hydrogen phosphate, the mass ratio of alkali lignin are 3:1:2.
3. a kind of anticorrosive magnesium-aluminium fire resistant materials according to claim 1, it is characterised in that diatom ooze exists with boron nitride Glass microballoon and nano zine oxide are added after being well mixed in ethanol, the ultrasonic vibration 2h in 75 DEG C of water-baths is cold and hot after drying to follow Ring 5-10 times is made, then cold cycling is cooled at -4 DEG C and freezed 3 hours to be incubated 2 hours at 240 DEG C.
4. a kind of anticorrosive magnesium-aluminium fire resistant materials according to claim 2, it is characterised in that be dissolved in maltodextrin Ionized water, 60-75 DEG C is heated to, adds disodium hydrogen phosphate and be passed through nitrogen, air velocity 4m/s with alkali lignin.
5. a kind of preparation method of anticorrosive magnesium-aluminium fire resistant materials as claimed in claim 1, it is characterised in that each raw material is pressed Proportioning weighs above, blended, shaping, the obtained base substrate of maintenance, through 234-256 DEG C of dry 12-16h, then through 1700-1850 DEG C of burning Into cooling the temperature to 1200-1350 DEG C of insulation 2h, continue to be cooled to 600-850 DEG C of insulation 3.5h, be then cooled to 240-280 DEG C insulation 6h is cooled to room temperature detection again, and anticorrosive magnesium-aluminium fire resistant materials are made.
CN201510398752.2A 2015-07-09 2015-07-09 A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof Active CN105084916B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510398752.2A CN105084916B (en) 2015-07-09 2015-07-09 A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510398752.2A CN105084916B (en) 2015-07-09 2015-07-09 A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof

Publications (2)

Publication Number Publication Date
CN105084916A CN105084916A (en) 2015-11-25
CN105084916B true CN105084916B (en) 2017-12-05

Family

ID=54566359

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510398752.2A Active CN105084916B (en) 2015-07-09 2015-07-09 A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof

Country Status (1)

Country Link
CN (1) CN105084916B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108218300B (en) * 2018-01-24 2020-11-20 四川麦克建材有限公司 Building energy-saving heat-insulating material and preparation method thereof
CN108424124B (en) * 2018-04-08 2020-12-08 凤阳爱尔思轻合金精密成型有限公司 Spinel reinforced magnesium oxide base crucible synthesized in situ by magnesium oxide whisker and preparation method thereof
CN111056833B (en) * 2019-12-03 2022-07-05 宜兴市耐火材料有限公司 Nitride-bonded spinel sliding plate and preparation process thereof
CN111763091A (en) * 2020-06-17 2020-10-13 林国强 High-thermal-shock wear-resistant coating and preparation method thereof
CN112608160B (en) * 2020-12-31 2022-11-11 长兴兴鹰新型耐火建材有限公司 High-strength wear-resistant castable special for cement kiln flashboard

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103601506A (en) * 2013-10-09 2014-02-26 瑞泰科技股份有限公司 Low-porosity magnesium aluminate spinel-zirconia composite sintered refractory material and production technology thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010095637A1 (en) * 2009-02-19 2010-08-26 黒崎播磨株式会社 Unburned alumina-carbon brick and kiln facility utilizing same

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103601506A (en) * 2013-10-09 2014-02-26 瑞泰科技股份有限公司 Low-porosity magnesium aluminate spinel-zirconia composite sintered refractory material and production technology thereof

Also Published As

Publication number Publication date
CN105084916A (en) 2015-11-25

Similar Documents

Publication Publication Date Title
CN105084916B (en) A kind of anticorrosive magnesium-aluminium fire resistant materials and preparation method thereof
CN105036770A (en) Magnesium-aluminum refractory material and preparation method therefor
CN100590098C (en) Environment-protection dry type vibrating material and production method thereof
CN102329137B (en) Carbon-free alumina-magnesia unburned brick and preparation method and application thereof
CN104446564B (en) A kind of preparation method of the zircon corundum brick containing chromium oxide
CN101100394A (en) Silicon carbide crusting resistant pouring material and preparation method thereof
CN106187248A (en) A kind of MULTILAYER COMPOSITE runner brick and production method thereof
CN101525245A (en) High strength non-cement corundum castable material used in heating furnace
CN100457686C (en) Semi-silica brick for 7.63-meter coke oven
CN104355630A (en) Wear-resistant and thermal shock-resistant lining for air supply branch pipe of iron-making blast furnace and preparation method thereof
CN105036767A (en) Magnesia-zirconia refractory material and preparation method thereof
CN101597174A (en) A kind of compact silica refractory material and preparation method thereof
CN104355638B (en) A kind of refractory material, its preparation method and refractory brick
CN101555146A (en) Refractory castable composition with heat insulation and wear resistance and application thereof
CN108083765A (en) Low heat conduction anti-strip brick and preparation method thereof
CN1050591C (en) Fired microporous carbon-aluminium brick
CN113233908A (en) Regenerated carbon-free brick and preparation method thereof
CN106631061A (en) High-thermal-conductivity magnesium-rich spinel composite brick for flue wall and preparation method of composite brick
CN105130455A (en) Anti-oxidation refractory material and preparation method thereof
CN103922759B (en) Preparation method of silicon carbide wear-resistant fireproof wind-guiding wall crossbeam and wind-guiding wall brick
CN103951444B (en) CFB Boiler room high-heat resistance shock resistant coating and production technique thereof
CN103224400B (en) Blast furnace air supply branch pipe pouring material capable of resisting super-high blast temperature hot blast and long-term scouring
CN104355643B (en) A kind of 5000T cement kiln coal injection pipe dedicated pouring material
CN101407423A (en) Magnesium aluminate binder
CN104355639B (en) A kind of cement kiln coal injection pipe dedicated pouring material

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Xu Yuyu

Inventor before: She Jianfeng

TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20171106

Address after: 242000 Anhui city of Xuancheng province Jingxian County Jingchuan town of Stone Village Stone Group No. 025

Applicant after: Xu Yuyu

Address before: 313117 Zhejiang city of Huzhou province Changxing County Coal Town Village Xichuan

Applicant before: CHANGXING HONGKUANG FURNACE BURDEN CO., LTD.

GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190513

Address after: 213000 No. 118, Jiuli Jiubengxi Road, Benniu Town, Xinbei District, Changzhou City, Jiangsu Province

Patentee after: Changzhou Jinchang Refractories Co., Ltd.

Address before: 242000 Shangshi Formation 025, Shishan Village, Jingchuan Town, Jingcheng County, Xuancheng City, Anhui Province

Patentee before: Xu Yuyu