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CN105001279B - The method that isomalt is prepared by catalytic hydrogenation by isomaltoketose - Google Patents

The method that isomalt is prepared by catalytic hydrogenation by isomaltoketose Download PDF

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Publication number
CN105001279B
CN105001279B CN201510361774.1A CN201510361774A CN105001279B CN 105001279 B CN105001279 B CN 105001279B CN 201510361774 A CN201510361774 A CN 201510361774A CN 105001279 B CN105001279 B CN 105001279B
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isomaltoketose
isomalt
catalyst
nickel
reaction
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CN105001279A (en
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丘春洪
邓志斌
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ZHAOQING HUANFA BIOTECHNOLOGY CO Ltd
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ZHAOQING HUANFA BIOTECHNOLOGY CO Ltd
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Abstract

The invention discloses a kind of methods preparing isomalt by catalytic hydrogenation by isomaltoketose, it is added in autoclave after isomaltoketose and water are mixed in a certain ratio, isomalt, reaction temperature is obtained by the reaction under the conditions of existing for catalyst with hydrogen:110~120 DEG C;Hydrogenation pressure:0.5~0.7MPa;PH value in reaction:5.0‑6.0;Catalyst compounds for independent research:The weight of the mixture of the mixture of skeletal nickel catalyst and nickel-copper catalyst, wherein skeletal nickel catalyst and nickel-copper catalyst is the 1%~2% of isomaltoketose weight;The weight ratio of skeletal nickel catalyst and nickel-copper catalyst is 1:1~1:0.5.The purpose of the present invention is to provide a kind of reaction condition is mild, high conversion rate, safe isomalt preparation method.

Description

The method that isomalt is prepared by catalytic hydrogenation by isomaltoketose
Technical field
The present invention relates to aldoses and ketose catalytic hydrogenation field, specifically a kind of to be added by catalysis by isomaltoketose The method that hydrogen prepares isomalt.
Background technology
It is existing to be mostly used greatly through invertase by the method that catalytic hydrogenation prepares isomalt by isomaltoketose The isomaltoketose generated after method isomery is hydrogenating materials, and α-D- furans are hydroconverted under Raney nickel, high temperature, condition of high voltage It mutters glucityl -1,6-D- sorbierites(GPS)With α-D- glucofuranose base -1,1-D- mannitol(GPM), in reaction product this two Kind sugar alcohol is equimolar mixing(Collection of illustrative plates has two peaks), referred to as isomalt.Using adopting on traditional hydrogenation technique With skeleton nickel single catalyst, need to also only have into the method for horizontal high voltage, high temperature, high-speed stirred, conversion ratio to improve reaction speed 97-98%, machine utilization is big, and safety operation risk is high, so that domestic isomalt manufacturer is fewer.
Invention content
The purpose of the present invention is to provide a kind of isomalt systems that reaction condition is mild, high conversion rate, safe Preparation Method.
The present invention specific technical solution be:One kind preparing isomalt by isomaltoketose by catalytic hydrogenation Method, be added in autoclave after isomaltoketose and water are mixed in a certain ratio, the condition existing for catalyst Isomalt is obtained by the reaction in lower and hydrogen.Specific process parameter:
Reaction temperature:110~120 DEG C;
Hydrogenation pressure:0.5~0.7MPa;
Speed of agitator:200-300r/ points
PH value in reaction:5.0-6.0;
Catalyst is voluntarily to be compounded before facing production, and formula is independent research:Skeletal nickel catalyst and nickel-copper catalyst it is mixed Object is closed, the wherein weight of the mixture of skeletal nickel catalyst and nickel-copper catalyst is the 1%~2% of isomaltoketose weight;Skeleton The weight ratio of Raney nickel and nickel-copper catalyst is 1:1~1:0.5.
In the method that above-mentioned isomaltoketose prepares isomalt by catalytic hydrogenation, the different malt ketone The weight ratio of sugar and water is 1:1~1.4:1.
In the method that above-mentioned isomaltoketose prepares isomalt by catalytic hydrogenation, the reaction time 0.5 ~1 hour, the conversion ratio of isomaltoketose was more than 99.8%.
In the method that above-mentioned isomaltoketose prepares isomalt by catalytic hydrogenation, the control of the pH value Method processed is:The mixed solution of isomaltoketose and water is 5.0-6.0 by being adjusted to pH value with 2wt% liquid caustic soda or 2wt% hydrochloric acid.
In the method that above-mentioned isomaltoketose prepares isomalt by catalytic hydrogenation, also wrap after reaction It includes through the highly concentrated evaporation of single-action, spray drying granulation and is packaged to be finished solid isomalt.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is special catalyst compounded using independent research, and hydrogenation reaction pressure is made to be reduced from tradition from 10-12Mpa To 0.5-0.7Mpa, reaction temperature is reduced to 110-120 from tradition from 130-145 DEG C, and speed of agitator is from traditional 700-800r/ Divide and be reduced to 200-300r/ points, conversion ratio is increased to 99-99.5% from former 97-98%, and overhaul of the equipments is once delayed by original half a year To equipment operation ratio annually, is improved every year, as reaction condition becomes mild, machine utilization is alleviated, improves behaviour Make safety, product purity higher.Skeletal nickel catalyst and nickel-copper catalyst can effectively improve conversion ratio, make reaction condition temperature With, reduction production difficulty, raising processing safety.
Specific implementation mode
With reference to embodiment, technical scheme of the present invention is described in further detail, but do not constituted pair Any restrictions of the present invention.
Embodiment 1
1, the isomaltoketose 1200g that purity is 98wt% is weighed, adds water 1200g to autoclave, dissolving is deployed into about 2000Ml, 50% solution is to get syrup;
2, skeletal nickel catalyst 8g, nickel-copper catalyst 6g are weighed, is added in syrup and stirs evenly, in reaction process, mixing speed For 200-300r/min;Wherein, skeletal nickel catalyst is the Raney's nickel of the triumphant Chemical Industry Science Co., Ltd's production of upper Hisoon, nickel-copper Method for preparing catalyst such as The Journal of Catalysis 81,204-13, recorded in 1983.
3, syrup pH value is adjusted to 5.0-6.0 with 2% liquid caustic soda and 2% hydrochloric acid;
4, airtight test is carried out to autoclave, Hydrogen Vapor Pressure is filled with to 1MPa, cyclic permutation 3 times after passed examination Detecting oxygen in hydrogen, to being less than 0.3%, it is 0.6MPa to be then charged with hydrogen;
5, start heating.100 DEG C of set temperature closes heating key when temperature reaches 100 DEG C.Controlling reaction temperature 110- 120℃。
6, pressurize adds hydrogen.It is careful to adjust reaction pressure 0.6Mpa, during the reaction as isomaltoketose constantly adds hydrogen, Hydrogen is consumed and pressure declines, and opens hydrogen valve pressurising again when dropping to 0.5Mpa to 0.6Mpa, so constantly repeats to add Hydrogen is until Hydrogen Vapor Pressure no longer falls to reaction end after pressurising.Close hydrogen inlet valve.
7, continue out stirring, stop heating.Blow-off valve is opened, about 50ml samples is carefully taken to be less than to laboratory detection reduced sugar 0.04% is qualification, and PH about 7 confirms that reaction terminates.1 hour reaction time.
8, cool down;Coil pipe cooling water is connected, is cooled to 95 DEG C.
9, discharge is flashed;Stirring is opened in holding, carefully opens blow-off valve;Collect reaction product.
10, nitrogen is replaced;After operation, nitrogen valve, such as above-mentioned 4th step replacement reaction kettle 3 times, notice are opened Laboratory sample, detection examination it is quick-fried without explosion for qualification.Pressure 1Mpa, band nitrogen storage with pressure is adjusted in reaction kettle when not used.
11, the reaction product of step 9 is concentrated into after a concentration of 85wt% by single-action standard pan on 110 DEG C of left sides Right evaporation and concentration removes partial moisture therein, and concentration rises to 95~96% by 85% or so, obtains isomalt height Concentrated sugar is starched.
12, the highly concentrated syrup of isomalt after the highly concentrated evaporation and concentration of single-action is injected to solid by gas stream atomizer Determine in fluid bed spray drying granulation machine, is dried to moisture<0.5%, and solid Isomalt is obtained, subsequently into It is finally dried and is cooled down in Vibratingfluidbeddrier.
13, the solid Isomalt after drying-granulating is filled in special packaging bag by automatic ration and obtains into Product solid Isomalt.
The purity of isomalt is 99.8%, and the content of reduced sugar is 0.08%.
Embodiment 2:
It is substantially the same with embodiment 1, different places is, isomaltoketose 1400g, water 1000g;Skeleton nickel is urged Agent 18.5g, nickel-copper catalyst 9.5g.Skeletal nickel catalyst is the Raney's nickel of the triumphant Chemical Industry Science Co., Ltd's production of upper Hisoon, For nickel-copper method for preparing catalyst as recorded in Chinese patent application CN201310028518.1, ambrose alloy ratio is 1:1.
It is careful to adjust reaction pressure 0.7Mpa in step 6, during the reaction as isomaltoketose constantly adds hydrogen, hydrogen Gas is consumed and pressure declines, and opens hydrogen valve pressurising again when dropping to 0.55Mpa to 0.7Mpa, so constantly repeats to add hydrogen Until Hydrogen Vapor Pressure no longer falls to reaction end after pressurising.Close hydrogen inlet valve.
The purity of isomalt is 99.84%, and the content of reduced sugar is 0.05%.
Detection method
The detection of isomalt:High performance liquid chromatography
Chromatographic condition:
Mobile phase:The ultra-pure water filtered through 0.45 μm of filtering vacuum;
Chromatographic column:300*7.8mmCOREGEL-87C column;
Flow velocity:0.5-0.8ml/min;
Column temperature:60-85℃;
Sampling volume:20μL;
Standard items prepare:
A certain amount of isomalt standard items, mannitol standard items and sorbierite standard items are weighed to be dissolved in the water, With obtain a concentration of 20mg/ml isomaltoketose alcoholic solution and a concentration of 0.1mg/mL mannitol mark solution and sorbierite it is molten Liquid;
Preparation of samples:
About 1000mg samples are weighed, in 50mL volumetric flasks, with water constant volume.
It measures
The standard solution and sample solution for injecting same volume respectively, record the peak face of GPS, GPM, mannitol, sorbierite Product calculates the content of GPS and GPM.
The measurement of reduced sugar:
3.3g samples are weighed in iodine flask, 25ml water is added, is slowly added to dissolve, the examination of 20ml alkalinity copper citrates is added Liquid and several beades, solution comes to life after heated solution about 4min, and 3min is boiled in holding, it is rapid it is cooling after, 100ml is added Diluted acetic acid solution and 20.0ml, 0.025mol/l iodine titration solutions, while rocking solution, 25ml dilute hydrochloric acid solutions are added in side, when After precipitation dissolving, extra iodine solution is titrated with 0.05mol/L sodium thiosulfate, and in nearly titration end-point, 2ml, 1% shallow lake is added Powder indicator, the sodium thiosulfate volume consumed are no less than 12.8ml.
It is above-described be only presently preferred embodiments of the present invention, it is all within the scope of the spirit and principles in the present invention made by appoint What modifications, equivalent substitutions and improvements etc., should all be included in the protection scope of the present invention.

Claims (5)

1. a kind of method preparing isomalt by catalytic hydrogenation by isomaltoketose mixes isomaltoketose with water After be added in autoclave, isomalt is obtained by the reaction under the conditions of existing for catalyst with hydrogen, feature exists In:
Reaction temperature:110~120 DEG C;
Hydrogenation pressure:0.5~0.7MPa;
Speed of agitator:200-300r/ points;
PH value in reaction:5.0-6.0;
Catalyst is:The mixture of skeletal nickel catalyst and nickel-copper catalyst, wherein skeletal nickel catalyst and nickel-copper catalyst Mixture weight be isomaltoketose weight 1%~2%;The weight ratio of skeletal nickel catalyst and nickel-copper catalyst is 1:1~1:0.5.
2. the method that isomaltoketose according to claim 1 prepares isomalt by catalytic hydrogenation, feature It is, the weight ratio of the isomaltoketose and water is 1:1~1.4:1.
3. the method that isomaltoketose according to claim 2 prepares isomalt by catalytic hydrogenation, feature It is, the reaction time is 0.5~1 hour, and the conversion ratio of isomaltoketose is more than 99.8%.
4. the method that isomaltoketose according to claim 2 prepares isomalt by catalytic hydrogenation, feature It is, the control method of the pH value is:The mixed solution of isomaltoketose and water is by with 2wt% liquid caustic soda or 2wt% hydrochloric acid It is 5.0~6.0 to be adjusted to pH value.
5. the method that isomaltoketose according to claim 2 prepares isomalt by catalytic hydrogenation, feature It is, further includes by the highly concentrated evaporation of single-action, spray drying granulation and being packaged to be the different malt ketone of finished solid after reaction Sugar alcohol.
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CN105969824A (en) * 2016-07-25 2016-09-28 山东百龙创园生物科技有限公司 Preparation method of palatinitol
CN110813297B (en) * 2019-10-15 2021-04-30 厦门大学 A kind of synthetic method of sugar alcohol

Citations (4)

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Publication number Priority date Publication date Assignee Title
US4117173A (en) * 1975-05-06 1978-09-26 Suddeutsche Zucker-Aktiengesellschaft Use of glucopyranosido-1,6-mannitol as a sugar substitute
US6103894A (en) * 1997-01-17 2000-08-15 Sudzucker Aktiengesellschaft Process for the hydrogenation of sugars
CN101597309A (en) * 2009-06-30 2009-12-09 广西投资集团维科特生物技术有限公司 A kind of method of producing hydroxyl isomaltulose by Palatinose
CN103055870A (en) * 2013-01-24 2013-04-24 中国科学院青岛生物能源与过程研究所 Nickel/copper catalyst and preparation method thereof, and method for directly preparing 1,2-hexanediol from cellulosan by using nickel/copper catalyst

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Publication number Priority date Publication date Assignee Title
DE19911504B4 (en) * 1999-03-16 2006-02-23 Südzucker AG Mannheim/Ochsenfurt Process for the industrial oxidation of alcohols, aldehydes or polyhydroxy compounds
WO2008077640A1 (en) * 2006-12-22 2008-07-03 Cargill, Incorporated A process for the hydrogenation of a sugar or sugar mixture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4117173A (en) * 1975-05-06 1978-09-26 Suddeutsche Zucker-Aktiengesellschaft Use of glucopyranosido-1,6-mannitol as a sugar substitute
US6103894A (en) * 1997-01-17 2000-08-15 Sudzucker Aktiengesellschaft Process for the hydrogenation of sugars
CN101597309A (en) * 2009-06-30 2009-12-09 广西投资集团维科特生物技术有限公司 A kind of method of producing hydroxyl isomaltulose by Palatinose
CN103055870A (en) * 2013-01-24 2013-04-24 中国科学院青岛生物能源与过程研究所 Nickel/copper catalyst and preparation method thereof, and method for directly preparing 1,2-hexanediol from cellulosan by using nickel/copper catalyst

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Denomination of invention: Preparation of isomaltulose alcohol from isomaltulose by catalytic hydrogenation

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Granted publication date: 20180717

Pledgee: China Co. truction Bank Corp Zhaoqing branch

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