CN104946512B - The quick-frozen formation system of particle - Google Patents
The quick-frozen formation system of particle Download PDFInfo
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- CN104946512B CN104946512B CN201510292081.1A CN201510292081A CN104946512B CN 104946512 B CN104946512 B CN 104946512B CN 201510292081 A CN201510292081 A CN 201510292081A CN 104946512 B CN104946512 B CN 104946512B
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- 239000002245 particle Substances 0.000 title claims abstract description 33
- 230000015572 biosynthetic process Effects 0.000 title abstract 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 219
- 239000007788 liquid Substances 0.000 claims abstract description 141
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 109
- 238000007710 freezing Methods 0.000 claims description 66
- 239000008187 granular material Substances 0.000 claims description 58
- 238000000465 moulding Methods 0.000 claims description 57
- 238000005192 partition Methods 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 32
- 238000005057 refrigeration Methods 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 16
- 239000007858 starting material Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000008188 pellet Substances 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 230000008014 freezing Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
- C12M45/22—Means for packing or storing viable microorganisms
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- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Chemical & Material Sciences (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Biomedical Technology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Molecular Biology (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
技术领域technical field
本发明涉及冷冻颗粒生产技术领域,具体地,涉及一种颗粒速冻成型系统。The invention relates to the technical field of frozen granule production, in particular to a granule quick-freezing molding system.
背景技术Background technique
在酸奶及乳酸菌饮料的生产过程中,高品质的发酵剂是保证产品质量的前提。历史上,发酵剂的制备可分为四个发展阶段,即:天然发酵剂阶段、传统液体发酵剂阶段、冷冻浓缩干燥发酵剂阶段、深冷发酵剂阶段。其中,随着冷链运输技术的进步,及生产企业对于发酵剂品质要求的提高,使用液氮深冷技术制备的直投式发酵剂开始逐渐的受到市场的亲睐。液氮深冷法主要是将菌体与保护剂混溶,利用液氮为冷却介质,使菌体与液氮直接接触,在极短的时间内使菌体冻结。液氮深冷技术的冻结速度快,产品品质好,能耗小、安全性高,生产成本低,是一种很有前景的绿色食品冷加工技术。而且液氮深层冷冻制得的发酵剂有发酵剂菌体存活率高、发酵速度快、发酵剂原有的产香性能可保持等优点。In the production process of yogurt and lactic acid bacteria beverages, high-quality starter is the premise to ensure product quality. Historically, the preparation of starter can be divided into four stages of development, namely: natural starter stage, traditional liquid starter stage, freeze-concentrated dry starter stage, and cryogenic starter stage. Among them, with the advancement of cold chain transportation technology and the improvement of production enterprises' requirements for the quality of starter, direct-injection starter prepared using liquid nitrogen cryogenic technology has gradually been favored by the market. The liquid nitrogen cryogenic method is mainly to mix the bacteria with the protective agent, use liquid nitrogen as the cooling medium, make the bacteria directly contact with the liquid nitrogen, and freeze the bacteria in a very short time. Liquid nitrogen cryogenic technology has fast freezing speed, good product quality, low energy consumption, high safety, and low production cost. It is a promising green food cold processing technology. Moreover, the starter produced by deep freezing of liquid nitrogen has the advantages of high survival rate of starter bacteria, fast fermentation speed, and the original aroma production performance of the starter can be maintained.
利用液氮深冷法在生产冷冻颗粒的过程中,液氮会蒸发产生氮气冷气,目前,该产生的氮气冷气会排放至大气中,造成冷气资源的浪费。In the process of producing frozen particles using liquid nitrogen cryogenic method, liquid nitrogen will evaporate to produce nitrogen cold air. At present, the produced nitrogen cold air will be discharged into the atmosphere, resulting in a waste of cold air resources.
发明内容Contents of the invention
本发明的目的是提供一种颗粒速冻成型系统,该颗粒速冻成型系统能够充分利用资源,从而节约能耗。The object of the present invention is to provide a granule quick-freezing molding system, which can make full use of resources, thereby saving energy consumption.
为了实现上述目的,本发明提供一种颗粒速冻成型系统,所述颗粒速冻成型系统包括冷藏设备以及用于制备冷冻颗粒的颗粒速冻成型设备,所述颗粒速冻成型设备与所述冷藏设备之间连接有用于将所述颗粒速冻成型设备中产生的冷气排放至所述冷藏设备中的排风装置。In order to achieve the above object, the present invention provides a granule quick-freezing molding system, the granule quick-freezing molding system includes refrigeration equipment and granule quick-freezing molding equipment for preparing frozen granules, and the granule quick-freezing molding equipment is connected to the refrigerating equipment There is an exhaust device for discharging cold air generated in the granule quick-freezing and forming equipment to the refrigerating equipment.
优选地,所述颗粒速冻成型设备包括从上向下延伸的导流通道,还包括能够挤出物料液滴并使所述物料液滴落至所述导流通道的物料挤出装置以及能够对应所述导流通道排放液氮的液氮供应装置;Preferably, the granule quick-freezing molding equipment includes a diversion channel extending from top to bottom, and also includes a material extruding device capable of extruding material droplets and making the material droplets fall to the diversion channel, and capable of corresponding A liquid nitrogen supply device for discharging liquid nitrogen from the diversion channel;
所述颗粒速冻成型设备还包括具有入口和出口的主机仓,所述导流通道设置在所述主机仓内,所述物料挤出装置和所述液氮供应装置设置在所述主机仓的所述入口处,所述排风装置设置在所述出口处。The granule quick-freezing molding equipment also includes a main engine compartment with an inlet and an outlet, the diversion channel is arranged in the main engine compartment, and the material extruding device and the liquid nitrogen supply device are arranged in the main engine compartment. At the entrance, the exhaust device is arranged at the exit.
优选地,所述物料挤出装置包括对应所述导流通道设置的多个挤料孔,所述物料液氮供应装置包括对应所述导流通道设置的多个排液槽,多个所述挤料孔对应于多个所述排液槽之间的空间设置。Preferably, the material extruding device includes a plurality of extrusion holes corresponding to the diversion channel, the material liquid nitrogen supply device includes a plurality of liquid discharge grooves corresponding to the diversion channel, and the plurality of The extrusion holes are arranged corresponding to the spaces between the plurality of liquid drainage grooves.
优选地,所述导流通道为多个,多个所述挤料孔和多个所述排液槽分别分为多组,每个所述导流通道对应一组所述挤料孔和一组所述排液槽。Preferably, there are a plurality of diversion channels, and the plurality of extruding holes and the plurality of drain grooves are respectively divided into multiple groups, and each diversion channel corresponds to a group of extruding holes and a group of extruding holes. Set the drain tank.
优选地,所述导流通道包括由多个彼此倾斜的导流板首尾相接形成的弯折结构。Preferably, the flow guide channel includes a bent structure formed by connecting a plurality of mutually inclined flow guide plates end-to-end.
优选地,所述导流通道设置成宽度从上至下缩小。Preferably, the guide channel is configured such that its width decreases from top to bottom.
优选地,所述颗粒速冻成型设备还包括具有多个排液孔的排液导料板,所述排液导料板承接在所述导流通道的底端,并倾斜向下延伸。Preferably, the granule quick-freezing molding equipment further includes a drain guide plate having a plurality of drain holes, the drain guide plate is received at the bottom end of the diversion channel and extends obliquely downward.
优选地,所述排液导料板的底端设置有收集装置,所述收集装置包括设置在所述排液导料板底端的收集盘以及能够使得所述收集盘在水平方向来回移动的移动机构。Preferably, a collection device is provided at the bottom end of the drainage guide plate, and the collection device includes a collection pan arranged at the bottom end of the drainage guide plate and a movement that enables the collection pan to move back and forth in the horizontal direction. mechanism.
优选地,所述移动机构包括连杆以及能够旋转的转盘,所述连杆的一端铰接在所述收集盘上,另一端铰接在所述转盘的非中心位置。Preferably, the moving mechanism includes a connecting rod and a rotatable turntable, one end of the connecting rod is hinged on the collecting tray, and the other end is hinged on a non-central position of the turntable.
优选地,所述主机仓的底部设置有液氮池,所述液氮池与所述液氮供应装置之间设置有用于在所述液氮池与所述液氮供应装置之间形成液体循环的液泵。Preferably, a liquid nitrogen pool is provided at the bottom of the host compartment, and a liquid nitrogen pool is provided between the liquid nitrogen pool and the liquid nitrogen supply device to form a liquid circulation between the liquid nitrogen pool and the liquid nitrogen supply device. liquid pump.
优选地,所述液氮池连通有补液装置和/或所述液氮池中设置有液位计。Preferably, the liquid nitrogen pool is connected with a liquid replenishing device and/or a liquid level gauge is arranged in the liquid nitrogen pool.
优选地,所述主机仓的壳体上设置有保温层。Preferably, an insulation layer is provided on the housing of the main engine compartment.
优选地,所述冷藏设备包括箱体,所述箱体内有多个第一隔板和多个第二隔板,多个所述第一隔板和多个所述第二隔板间隔交错地沿所述箱体的高度方向设置;Preferably, the refrigerating equipment includes a box body, and there are a plurality of first partitions and a plurality of second partitions in the box, and the plurality of first partitions and the plurality of second partitions are alternately spaced arranged along the height direction of the box;
所述箱体具有相对的第一侧壁和第二侧壁,多个所述第一隔板的一端分别固定在所述第一侧壁上,另一端分别与所述第二侧壁之间形成有间隙;多个所述第二隔板的一端分别固定在所述第二侧壁上,另一端分别与所述第一侧壁之间形成有间隙;The box body has opposite first side walls and second side walls, one ends of the plurality of first partitions are respectively fixed on the first side walls, and the other ends are respectively connected to the second side walls. A gap is formed; one end of the plurality of second partitions is respectively fixed on the second side wall, and a gap is formed between the other end and the first side wall;
所述箱体上设置有用于连接所述排风装置的接口,所述接口设置在最下面的所述第一隔板和所述第二隔板的下方。The box body is provided with an interface for connecting the exhaust device, and the interface is arranged below the first and second partitions at the bottom.
优选地,多个所述第一隔板均垂直于所述第一侧壁,多个所述第二隔板均垂直于所述第二侧壁。Preferably, the plurality of first partitions are all perpendicular to the first side wall, and the plurality of second partitions are all perpendicular to the second side wall.
优选地,所述箱体上设置有多个开门,每个所述开门对应所述第一隔板和所述第二隔板分隔形成的所述箱体内的至少一个子空间。Preferably, the box body is provided with a plurality of opening doors, and each of the opening doors corresponds to at least one subspace in the box body formed by partitioning the first partition board and the second partition board.
优选地,所述箱体的底部设置有液氮槽。Preferably, a liquid nitrogen tank is provided at the bottom of the box.
优选地,所述冷藏设备还包括用于从外界抽取空气并排向所述液氮槽的抽风装置。Preferably, the refrigerating equipment further includes an air extraction device for extracting air from the outside and discharging it to the liquid nitrogen tank.
优选地,所述箱体的顶部设置有排气管。Preferably, an exhaust pipe is arranged on the top of the box.
优选地,所述第一隔板和所述第二隔板分隔形成的所述箱体内的每个子空间内分别设置有至少一层置物架。Preferably, at least one layer of storage racks is respectively arranged in each subspace in the box formed by the first partition and the second partition.
优选地,所述箱体的底部设置有滚轮。Preferably, the bottom of the box is provided with rollers.
优选地,所述箱体的壁上设置有保温层。Preferably, an insulating layer is provided on the wall of the box.
本发明提供的颗粒速冻成型系统中,颗粒速冻成型设备在制备冷冻颗粒的过程中液氮蒸发产生冷气的通过排风装置排放至冷藏设备中,相比现有技术中直接将液氮蒸发产生的冷气排放至大气中的方式,本发明提供的颗粒速冻成型系统能够充分利用资源,提高了液氮的利用率,从而能够降低能耗。In the granule quick-freezing system provided by the present invention, the granule quick-freezing forming equipment evaporates liquid nitrogen in the process of preparing frozen granules to generate cold air, which is discharged into the refrigeration equipment through the exhaust device, compared with the direct evaporation of liquid nitrogen in the prior art. The cold air is discharged into the atmosphere, and the granule quick-freezing molding system provided by the present invention can make full use of resources, improve the utilization rate of liquid nitrogen, and thereby reduce energy consumption.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为本发明的一个实施方式中提供的颗粒速冻成型系统的结构示意图;Fig. 1 is a schematic structural view of a pellet quick-freezing molding system provided in one embodiment of the present invention;
图2为颗粒速冻成型设备的结构示意图;Fig. 2 is the structural representation of pellet quick-freezing molding equipment;
图3为物料挤出装置和液氮供应装置配合安装的结构示意图;Fig. 3 is a structural schematic diagram of the co-installation of the material extruding device and the liquid nitrogen supply device;
图4为物料挤出装置的结构示意图(从底部看);Fig. 4 is the structural representation of material extrusion device (viewed from the bottom);
图5为液氮供应装置的结构示意图;Fig. 5 is the structural representation of liquid nitrogen supply device;
图6为第一导流板的结构示意图;Fig. 6 is a schematic structural view of the first deflector;
图7为第二导流板的结构示意图;Fig. 7 is a schematic structural view of a second deflector;
图8为第三导流板的结构示意图;Fig. 8 is a schematic structural diagram of a third deflector;
图9为排液导料板的结构示意图;Fig. 9 is a structural schematic diagram of a liquid discharge guide plate;
图10为冷藏设备的结构示意图。Fig. 10 is a schematic structural diagram of a refrigeration device.
附图标记说明Explanation of reference signs
100-颗粒速冻成型设备; 1-主机仓;100-granule quick-freezing molding equipment; 1-host warehouse;
11-入口; 12-出口;11 - entrance; 12 - exit;
13-液氮池; 14-液位计;13-liquid nitrogen pool; 14-level gauge;
2-物料挤出装置; 21-挤料孔;2-material extrusion device; 21-extrusion hole;
22-物料管路; 3-液氮供应装置;22-material pipeline; 3-liquid nitrogen supply device;
31-排液槽; 32-液氮管路;31-drainage tank; 32-liquid nitrogen pipeline;
4-导流通道; 41-第一导流板;4-guiding channel; 41-the first deflecting plate;
42-第二导流板; 43-第三导流板;42-the second deflector; 43-the third deflector;
5-排液导料板; 6-收集装置;5-drainage guide plate; 6-collection device;
61-收集盘; 62-转盘;61-collecting tray; 62-turning disk;
63-连杆; 7-液泵;63-connecting rod; 7-liquid pump;
8-液氮补料管; 9-排风装置;8-Liquid nitrogen feeding pipe; 9-Exhaust device;
200-冷藏设备; 201-箱体;200-refrigeration equipment; 201-cabinet;
202-滚轮; 203-第一侧壁;202-roller; 203-first side wall;
204-第二侧壁; 205-第一隔板;204-second side wall; 205-first partition;
206-第二隔板; 207-液氮槽;206-the second partition; 207-liquid nitrogen tank;
208-接口; 209-排气管。208-interface; 209-exhaust pipe.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,本发明中使用的如“上、下、内、外”等指示方位或位置关系的词均是基于产品在使用状态时的方位或位置关系。In the present invention, unless stated to the contrary, the words used in the present invention such as "upper, lower, inner, outer" and other words indicating orientation or positional relationship are based on the orientation or positional relationship of the product in use .
本发明提供一种颗粒速冻成型系统,如图1所示,该颗粒速冻成型系统包括冷藏设备200以及用于制备冷冻颗粒的颗粒速冻成型设备100,颗粒速冻成型设备100与冷藏设备200之间连接有用于将该颗粒速冻成型设备100中产生的冷气排放至冷藏设备200中的排风装置9。The present invention provides a granule quick-freezing molding system. As shown in FIG. 1 , the granule quick-freezing molding system includes a refrigerating device 200 and a granule quick-freezing molding device 100 for preparing frozen granules. There is an exhaust device 9 for discharging cold air generated in the pellet quick-freezing and forming equipment 100 to the refrigeration equipment 200 .
颗粒速冻成型设备100在制备冷冻颗粒的过程中,液氮会蒸发产生冷气,本发明通过排风装置9将该冷气排放至冷藏设备200中,可充分利用该冷气使得冷藏设备200具有冷藏效果。因此相比现有技术中直接将液氮蒸发产生的冷气排放至大气中的方式,本发明提供的颗粒速冻成型系统能够充分利用资源,提高液氮的利用率,从而降低能耗。In the process of preparing frozen granules in the particle quick-freezing molding equipment 100, liquid nitrogen will evaporate to generate cold air. The present invention discharges the cold air into the refrigeration equipment 200 through the exhaust device 9, and can make full use of the cold air to make the refrigeration equipment 200 have a refrigeration effect. Therefore, compared with the method in the prior art that directly discharges the cold air generated by the evaporation of liquid nitrogen into the atmosphere, the particle quick-freezing molding system provided by the present invention can make full use of resources, improve the utilization rate of liquid nitrogen, and thereby reduce energy consumption.
下面通过具体实施方式分别对颗粒速冻成型设备100和冷藏设备200进行详细说明。The granule quick-freezing and molding equipment 100 and the refrigeration equipment 200 will be described in detail below through specific implementation methods.
应注意的是,本发明的技术核心在于,颗粒速冻成型设备100产生的冷气能够通过排风装置9排放至冷藏设置200中。因此,本发明并不限于本实施方式中提供的颗粒速冻成型设备100和冷藏设备200,也可为其它类型的能够产生冷气的颗粒速冻成型设备100以及能够通入冷气的冷藏设备200。It should be noted that the technical core of the present invention is that the cold air generated by the granule quick-freezing and molding equipment 100 can be discharged into the refrigeration device 200 through the exhaust device 9 . Therefore, the present invention is not limited to the granule quick-freezing molding equipment 100 and the refrigerating equipment 200 provided in this embodiment, and may also be other types of granule quick-freezing molding equipment 100 capable of generating cold air and refrigerating equipment 200 capable of introducing cold air.
如图1和图2所示,本实施方式提供的颗粒速冻成型设备100包括从上向下延伸的导流通道4,还包括能够挤出物料液滴并使所述物料液滴落至导流通道4的物料挤出装置2以及能够对应导流通道4排放液氮的液氮供应装置3。通过设置物料挤出装置2和液氮供应装置3,使物料液滴和液氮均下落至导流通道4中并沿导流通道4同时下滑,物料液滴和液氮落至导流通道4中时相互接触,物料液滴在下滑的过程中完成冻结,形成冷冻颗粒。As shown in Fig. 1 and Fig. 2, the granule quick-freezing molding equipment 100 provided in this embodiment includes a flow guide channel 4 extending from top to bottom, and also includes a channel capable of extruding material droplets and allowing the material droplets to fall to the flow guide channel 4. The material extruding device 2 of the channel 4 and the liquid nitrogen supply device 3 capable of discharging liquid nitrogen corresponding to the diversion channel 4 . By setting the material extruding device 2 and the liquid nitrogen supply device 3, both the material droplets and the liquid nitrogen fall into the diversion channel 4 and slide down along the diversion channel 4 at the same time, and the material droplets and liquid nitrogen fall to the diversion channel 4 During the process of contacting each other, the material droplets are completely frozen in the process of sliding down, forming frozen particles.
所述颗粒速冻成型设备100还包括具有入口11和出口12的主机仓1,导流通道4设置在主机仓1内,物料挤出装置2和液氮供应装置3设置在主机仓1的入口11处,排风装置9设置在出口12处,液氮在整个过程中以会产生冷气,该冷气可通过排风装置9排放到冷藏设备200中。The pellet quick-freezing molding equipment 100 also includes a main engine compartment 1 having an inlet 11 and an outlet 12, the diversion channel 4 is arranged in the main engine compartment 1, and the material extruding device 2 and the liquid nitrogen supply device 3 are arranged at the inlet 11 of the main engine compartment 1 , the exhaust device 9 is arranged at the outlet 12 , and the liquid nitrogen will generate cold air during the whole process, and the cold air can be discharged into the refrigeration equipment 200 through the exhaust device 9 .
本实施方式提供的颗粒速冻成型设备100结构简单,易于维护,成本低且实用。而且,该设备是在物料液滴与液氮在导流通道4中一起下滑时,通过物料液滴与液氮接触而冷冻成型的。各物料液滴在导流通道4下滑的过程中进行冻结不容易产生粘连,因此,利用本实施方式提供的颗粒速冻成型设备来制造冷冻颗粒,能提高颗粒的分离度,使得成品颗粒均匀,利于提高产品质量,从而有效解决了现有技术中制造的冷冻颗粒之间容易产生粘连,影响产品质量的问题。The granule quick-freezing molding equipment 100 provided in this embodiment has a simple structure, is easy to maintain, is low in cost and is practical. Moreover, the device is frozen into shape by contacting the material droplet with the liquid nitrogen when the material droplet and the liquid nitrogen slide down together in the diversion channel 4 . The freezing of each material droplet in the process of sliding down the guide channel 4 is not easy to cause adhesion. Therefore, using the particle quick-freezing molding equipment provided in this embodiment to manufacture frozen particles can improve the separation degree of particles and make the finished particles uniform, which is beneficial to The product quality is improved, thereby effectively solving the problem that the frozen granules produced in the prior art tend to stick together and affect the product quality.
其中,物料挤出装置2以及液氮供应装置3的结构如图3-图5所示,物料挤出装置2包括对应导流通道4设置的多个挤料孔21,液体物料从物料管路22进入到各挤料孔21,并从各个挤料孔21挤出并形成多个物料液滴,物料液滴可自由落体下落至导流通道4上;物料液氮供应装置3包括对应导流通道4设置的多个排液槽31,液氮从液氮管路32进入到各液氮槽31中,从各液氮槽31中自由落体下落至导流通道4。其中,多个挤料孔21对应于多个排液槽31之间的空间设置。Wherein, the structure of material extrusion device 2 and liquid nitrogen supply device 3 is shown in Figure 3-Fig. 22 enters each extrusion hole 21, and extrudes from each extrusion hole 21 to form a plurality of material droplets, which can freely fall onto the diversion channel 4; the material liquid nitrogen supply device 3 includes a corresponding diversion The channel 4 is provided with a plurality of drain tanks 31 , and liquid nitrogen enters each liquid nitrogen tank 31 from the liquid nitrogen pipeline 32 , and freely falls from each liquid nitrogen tank 31 to the diversion channel 4 . Wherein, the plurality of extruding holes 21 are arranged corresponding to the spaces between the plurality of liquid drainage grooves 31 .
本实施方式中,优选地,导流通道4设置有多个,多个挤料孔21和多个排液槽31分别分为多组,每个导流通道4对应一组挤料孔21和一组排液槽31。通过将挤料孔21和排液槽31分为多组,并将各组分配给不同的导流通道4,这样可避免较多的物料液滴落入一个导流通道4,从而能更好地分离冷冻成型的颗粒,更好地避免各颗粒之间产生粘连。In this embodiment, preferably, a plurality of diversion channels 4 are provided, and a plurality of extrusion holes 21 and a plurality of liquid discharge grooves 31 are respectively divided into multiple groups, and each diversion channel 4 corresponds to a group of extrusion holes 21 and A set of drainage grooves 31. By dividing the extruding holes 21 and the liquid discharge grooves 31 into multiple groups, and assigning each group to different flow guide channels 4, it is possible to avoid more material droplets falling into one flow guide channel 4, thereby better Freeze-formed particles can be separated more accurately, and the adhesion between particles can be better avoided.
更优选地,如图3和图5所示,多个挤料孔21分为多排,呈阵列布置,排液槽31为并行设置的多个,每排挤料孔21对应于排液槽31之间的空间,即每排挤料孔21与每排排液槽31间隔设置。本实施方式中每个导流通道4对应一排挤料孔21及一个排液槽31,挤料孔21及排液槽31均沿导流通道4的宽度方向布置。More preferably, as shown in FIG. 3 and FIG. 5 , the plurality of extrusion holes 21 are divided into multiple rows and arranged in an array, and the drainage grooves 31 are arranged in parallel, and each extrusion hole 21 corresponds to the drainage groove 31 The space between each row of discharge holes 21 and each row of drain grooves 31 is set at intervals. In this embodiment, each diversion channel 4 corresponds to a discharge hole 21 and a drain groove 31 , and the squeeze hole 21 and the drain groove 31 are arranged along the width direction of the diversion channel 4 .
本实施方式中,每个导流通道4包括由多个彼此倾斜的导流板首尾相接形成的弯折结构。将导流通道4设置为弯折结构,能够增长导流通道4的长度,使得冷冻颗粒在足够长的通道中下滑以达到完全冻结,同时还能够节省导流通道4所占用的空间。In this embodiment, each flow guide channel 4 includes a bent structure formed by a plurality of mutually inclined flow guide plates connected end to end. Setting the diversion channel 4 as a bent structure can increase the length of the diversion channel 4 so that the frozen particles can slide down in a long enough channel to completely freeze, and can also save the space occupied by the diversion channel 4 .
每个导流通道4具体是由第一导流板41、第二导流板42和第三导流板43首尾相接形成,第一导流板41、第二导流板42和第三导流板43的结构分别如图6、图7及图8所示。其中,第二导流板42呈上宽下窄的梯形结构,且第二导流板42的上端与第一导流板41的下端宽度相同,第二导流板42的下端与第三导流板43的上端宽度相同,这样,在三个导流板首尾相接后,形成的导流通道4的宽度为从上至下缩小,导流通道4的宽度从上至下缩小设置,是为使得液氮在导流通道4下落的过程中始终保持在一定深度,而不会因液氮在导流通道4下滑过程中由于蒸发或泄漏等原因而逐渐变浅,从而保证冷冻颗粒在下滑过程中始终与液氮充分接触。Each guide channel 4 is specifically formed by connecting the first guide plate 41, the second guide plate 42 and the third guide plate 43 end to end, the first guide plate 41, the second guide plate 42 and the third guide plate The structure of the deflector 43 is shown in FIG. 6 , FIG. 7 and FIG. 8 respectively. Wherein, the second deflector 42 is a trapezoidal structure with a wide top and a narrow bottom, and the upper end of the second deflector 42 has the same width as the lower end of the first deflector 41, and the lower end of the second deflector 42 has the same width as the third deflector. The width of the upper end of the baffle 43 is the same, and like this, after the three baffles are connected end to end, the width of the flow guide channel 4 formed is to shrink from top to bottom, and the width of the flow guide channel 4 is set to shrink from top to bottom, which is In order to keep the liquid nitrogen at a certain depth during the fall of the diversion channel 4, and not gradually become shallower due to evaporation or leakage of the liquid nitrogen during the descent of the diversion channel 4, so as to ensure that the frozen particles are falling Always have full contact with liquid nitrogen during the process.
当然,导流通道4的设置并不限于本实施方式中的设置,在其它实施方式中,导流通道4也可以由二个导流板或更多个导流板构成,也不限于仅将第二导流板42设置为梯形结构,如还可将每个导流板均设置为梯形,从而使得导流通道4的宽度从上至下缩小。Of course, the setting of the guide channel 4 is not limited to the setting in this embodiment, in other embodiments, the guide channel 4 can also be composed of two guide plates or more guide plates, and is not limited to only The second deflector 42 is configured as a trapezoidal structure. For example, each deflector can also be configured as a trapezoid, so that the width of the deflector channel 4 is reduced from top to bottom.
主机仓1内还设置有排液导料板5,如图2和图9所示,该排液导料板5具有多个排液孔,承接在导流通道4的底端,并倾斜向下延伸。液氮裹挟着冷冻成型的颗粒沿导流通道4下滑,在落至排液导料板5,并沿排液导料板5下滑过程中,液氮经排液导料板5的排液孔排出,从而筛选出冷冻成型的颗粒。The main machine compartment 1 is also provided with a drain guide plate 5, as shown in Figure 2 and Figure 9, the drain guide plate 5 has a plurality of drain holes, which are connected to the bottom of the diversion channel 4, and are inclined to Extend down. The liquid nitrogen engulfs the frozen-formed particles and slides down the diversion channel 4. During the process of falling to the liquid discharge guide plate 5 and sliding along the liquid discharge guide plate 5, the liquid nitrogen passes through the liquid discharge hole of the liquid discharge guide plate 5. discharge, thereby screening out the freeze-formed particles.
排液导料板5的底端设置有收集装置6,筛选出的冷冻颗粒可沿排液导料板5下落至收集装置6中。其中,收集装置6包括设置在排液导料板5底端的收集盘61以及能够使得收集盘61在水平方向来回移动的移动机构,收集盘61来回移动能够使得收集的颗粒均匀铺在收集盘61中,从而收集较多的颗粒。A collection device 6 is provided at the bottom of the discharge guide plate 5 , and the screened out frozen particles can drop into the collection device 6 along the discharge guide plate 5 . Wherein, the collection device 6 includes a collection pan 61 arranged at the bottom of the discharge guide plate 5 and a moving mechanism capable of making the collection pan 61 move back and forth in the horizontal direction. in order to collect more particles.
优选地,所述移动机构包括连杆63以及能够旋转的转盘62,连杆63的一端铰接在所述收集盘61上,另一端铰接在所述转盘62的非中心位置。在转盘62旋转过程中,带动连杆63运动,以通过连杆63的运动带动收集盘61来回移动。本领域技术人员应该理解,能够带动收集盘61移动的移动机构并不限于本实施方式中的连杆63和转盘62,如还可通过设置液压机构等来驱动收集盘61来回移动。Preferably, the moving mechanism includes a connecting rod 63 and a rotatable turntable 62 , one end of the connecting rod 63 is hinged on the collecting tray 61 , and the other end is hinged on a non-central position of the turntable 62 . During the rotation of the turntable 62, the connecting rod 63 is driven to move, and the movement of the connecting rod 63 drives the collecting tray 61 to move back and forth. Those skilled in the art should understand that the moving mechanism capable of driving the collecting tray 61 to move is not limited to the connecting rod 63 and the turntable 62 in this embodiment, for example, a hydraulic mechanism may be provided to drive the collecting tray 61 to move back and forth.
本实施方式中,在主机仓1的底部设置有液氮池13,从排液导料板5的排液孔排出的液氮落入到液氮池13。在液氮池13与液氮供应装置3之间设置有液泵7,液氮池13中的液氮通过液泵7输送至液氮供应装置3,液氮又通过液氮供应装置3下落至液氮池13中,由此液氮形成循环,这样不仅能够提高液氮的利用率,而且液氮的循环运行,利于实现连续生产。In this embodiment, a liquid nitrogen pool 13 is provided at the bottom of the host compartment 1 , and the liquid nitrogen discharged from the drain hole of the drain guide plate 5 falls into the liquid nitrogen pool 13 . A liquid pump 7 is arranged between the liquid nitrogen pool 13 and the liquid nitrogen supply device 3, and the liquid nitrogen in the liquid nitrogen pool 13 is transported to the liquid nitrogen supply device 3 by the liquid pump 7, and the liquid nitrogen falls to the liquid nitrogen supply device 3 again. In the liquid nitrogen pool 13, the liquid nitrogen forms a cycle, which not only improves the utilization rate of the liquid nitrogen, but also facilitates the continuous production of the liquid nitrogen.
此外,为避免生产过程中液氮所产生的冷气的散发,在主机仓1的壳体上设置有保温层,以减少冷气的散发。In addition, in order to avoid the emission of cold air generated by liquid nitrogen during the production process, an insulation layer is provided on the shell of the main engine compartment 1 to reduce the emission of cold air.
由于生产过程中,液氮不可避免地将蒸发而损失部分的液氮,为补充损失的液氮,液氮池13连通有补液装置(图中未示),该补液装置通过液氮补料管8与液氮池13连通,在液氮池13中的液位低于设定液位时,可通过补液装置向液氮池中补入液氮。Because in the production process, liquid nitrogen will inevitably evaporate and lose part of the liquid nitrogen, in order to supplement the lost liquid nitrogen, the liquid nitrogen tank 13 is connected with a liquid replenishing device (not shown in the figure), and the liquid nitrogen replenishing device passes through the liquid nitrogen feeding pipe. 8 communicates with the liquid nitrogen pool 13, and when the liquid level in the liquid nitrogen pool 13 is lower than the set liquid level, liquid nitrogen can be added to the liquid nitrogen pool through the liquid replenishing device.
为获取液氮池13的液位信息,可在液氮池13中设置液位计14。优选地,液位计14可与控制装置连接,将获取的液位信息发送至控制装置,控制装置根据获取的液位信息控制补液装置向液氮池13补液,保证液氮池的液位。In order to obtain the liquid level information of the liquid nitrogen pool 13 , a liquid level gauge 14 can be arranged in the liquid nitrogen pool 13 . Preferably, the liquid level gauge 14 can be connected to the control device to send the obtained liquid level information to the control device, and the control device controls the liquid replenishment device to replenish the liquid nitrogen pool 13 according to the obtained liquid level information to ensure the liquid nitrogen pool liquid level.
本实施方式中提供的冷藏设备200具体是用于转运成型的冷冻颗粒的转运装置,当然并不限于为转运冷冻颗粒的转运装置,任何适应于冷藏的设备均可。The refrigeration equipment 200 provided in this embodiment is specifically a transfer device for transferring formed frozen particles, of course it is not limited to a transfer device for transferring frozen particles, any device suitable for refrigeration is fine.
本实施方式中,如图1所示,冷藏设备200包括箱体201,箱体201内有多个第一隔板205和多个第二隔板206,多个第一隔板205和多个第二隔板206间隔交错地沿所述箱体201的高度方向设置。箱体201具有相对的第一侧壁203和第二侧壁204,多个第一隔板205的一端分别固定在第一侧壁203上,另一端分别与第二侧壁204之间形成有间隙;多个第二隔板206的一端分别固定在第二侧壁204上,另一端分别与第一侧壁203之间形成有间隙。In this embodiment, as shown in FIG. 1 , a refrigeration device 200 includes a box body 201, inside the box body 201 there are a plurality of first partitions 205 and a plurality of second partitions 206, and a plurality of first partitions 205 and a plurality of The second partitions 206 are arranged along the height direction of the box body 201 at intervals and staggeredly. The box body 201 has opposite first side walls 203 and second side walls 204, one end of a plurality of first partitions 205 is respectively fixed on the first side walls 203, and the other ends are respectively formed with the second side walls 204. Gaps; one ends of the plurality of second partitions 206 are respectively fixed on the second side walls 204 , and gaps are formed between the other ends and the first side walls 203 .
优选地,多个第一隔板205均垂直于第一侧壁203,多个第二隔板206均垂直于所述第二侧壁204。但并不限于此,在其它实施方式中,第一隔板205和第二隔板206也可允许有倾斜。Preferably, the plurality of first partitions 205 are all perpendicular to the first side wall 203 , and the plurality of second partitions 206 are all perpendicular to the second side wall 204 . But it is not limited thereto. In other embodiments, the first partition 205 and the second partition 206 may also be allowed to be inclined.
本实施方式中提供的冷藏设备200中,交错设置的第一隔板205和第二隔板206将箱体201内部分隔形成多个子空间,冷气在箱体201内部上升时,沿第一隔板205与第二侧壁204之间的间隙以及第二隔板206与第一侧壁203之间的间隙从一个子空间上升至另一个子空间内,因此箱体201内部的气流流动形成Z字形气路,这样气流在各子空间内能够从第一侧壁203流动至第二侧壁204处,从而使得冷气在箱体201的各子空间内分布较为均匀,冷却效果较好。In the refrigeration equipment 200 provided in this embodiment, the first partition 205 and the second partition 206 arranged alternately divide the inside of the box body 201 to form a plurality of subspaces. When the cold air rises inside the box body 201, 205 and the second side wall 204 and the gap between the second partition 206 and the first side wall 203 rise from one subspace to the other, so the air flow inside the box 201 forms a zigzag The air path, so that the air flow can flow from the first side wall 203 to the second side wall 204 in each subspace, so that the cold air is more evenly distributed in each subspace of the box body 201, and the cooling effect is better.
其中,在箱体201上设置有连接排风装置9的接口208,接口208设置在最下面的第一隔板205和第二隔板206的下方,通过该接口208,排风装置9从颗粒速冻成型设备100排放的冷气直接排入箱体201内,然后从箱体201的底部沿Z字形气路上升。Wherein, an interface 208 connecting the exhaust device 9 is provided on the box body 201, and the interface 208 is arranged below the first partition 205 and the second partition 206 at the bottom. The cold air discharged from the quick-freezing forming equipment 100 is directly discharged into the box body 201, and then rises from the bottom of the box body 201 along the zigzag air path.
本实施方式中,还可在箱体1的底部设置液氮槽207,以通过在液氮槽207中放置的液氮蒸发产生的氮气来对箱体201内部进行冷却。也就是说,本实施方式中的冷藏设备200在离开颗粒速冻成型设备100时,可通过箱体201底部的液氮进行冷却,从而保证冷藏设备200在脱离颗粒速冻成型设备100时也能够正常运行。In this embodiment, a liquid nitrogen tank 207 may also be provided at the bottom of the tank 1 to cool the inside of the tank 201 through the nitrogen gas generated by evaporation of the liquid nitrogen placed in the liquid nitrogen tank 207 . That is to say, when the refrigeration equipment 200 in this embodiment leaves the pellet quick-freezing molding equipment 100, it can be cooled by the liquid nitrogen at the bottom of the box body 201, so as to ensure that the refrigeration equipment 200 can also operate normally when it leaves the pellet quick-freezing molding equipment 100 .
为使得液氮槽207中的液氮能够蒸发产生冷气,所述冷藏设备200还包括用于从外界抽取空气并排向所述液氮槽207的抽风装置(图中未示),外界的空气进入到箱体201内与液氮接触,液氮在空气的作用下蒸发。In order to enable the liquid nitrogen in the liquid nitrogen tank 207 to evaporate to generate cold air, the refrigeration equipment 200 also includes an exhaust device (not shown) for extracting air from the outside and discharging it to the liquid nitrogen tank 207, and the outside air enters Contact with liquid nitrogen in the box body 201, and the liquid nitrogen evaporates under the action of air.
另外,在箱体201的顶部设置有排气管209,使得箱体201内部的气流流通。In addition, an exhaust pipe 209 is provided on the top of the box body 201 to allow the air flow inside the box body 201 to circulate.
本实施方式中,第一隔板205和第二隔板206分隔形成的所述箱体201内的每个子空间内分别设置有至少一层置物架,当然,置物架具体需根据所要存放的物品进行合适的设置。本实施方式中在置物架上放置从颗粒速冻成型设备100中收集速冻颗粒的收集盘61。In this embodiment, each subspace in the box body 201 separated by the first partition 205 and the second partition 206 is respectively provided with at least one layer of storage racks. Make the appropriate settings. In this embodiment, a collection tray 61 for collecting quick-frozen granules from the granule quick-freezing molding equipment 100 is placed on the shelf.
实际生产中,颗粒速冻成型设备100冷冻形成冷冻颗粒,可采用收集盘61在主机仓1的出口12处收集冷冻颗粒,该过程中颗粒速冻成型设备100产生的冷气通过排风装置9排放到该冷藏设备200中,在冷冻颗粒收集完毕,并将装有冷冻颗粒的收集盘61放置于冷藏设备200内之后,可断开冷藏设备200与排风装置9的连接,并将冷藏设备200转运至下一流水作业处,进行后续作业,例如称量包装或冻干等。当然,在断开排风装置9的连接后,冷藏设备200自带的抽风装置运行,使得箱体201内的液氮蒸发,以使得该冷藏设备200自身产生冷气进行冷却。In actual production, the granule quick-freezing molding equipment 100 freezes to form frozen granules, and the collection plate 61 can be used to collect the frozen granules at the outlet 12 of the main engine compartment 1. During this process, the cold air generated by the granule quick-freezing molding equipment 100 is discharged to the In the refrigerating equipment 200, after the frozen particles are collected and the collection tray 61 with the frozen granules is placed in the refrigerating equipment 200, the refrigerating equipment 200 can be disconnected from the exhaust device 9, and the refrigerating equipment 200 can be transferred to At the next flow operation, follow-up operations, such as weighing and packaging or freeze-drying, etc. Of course, after the exhaust device 9 is disconnected, the ventilation device of the refrigeration equipment 200 operates to evaporate the liquid nitrogen in the box 201 , so that the refrigeration equipment 200 itself generates cold air for cooling.
为减少冷藏设备200在开门存取物品时冷气的散发,优选地,箱体201上设置有多个开门,每个所述开门对应第一隔板205和第二隔板206分隔形成的箱体201内的至少一个空间。更优选地,每个所述开门对应一个所述空间。存取物品时,只打开所需空间所对应的开门即可。In order to reduce the distribution of cold air when the refrigerator 200 opens the door to access items, preferably, the box body 201 is provided with a plurality of doors, and each door corresponds to the box formed by the first partition 205 and the second partition 206. At least one space within 201. More preferably, each said opening corresponds to one said space. To access items, just open the door corresponding to the required space.
为减少冷藏设备200冷气的散发,箱体201的壁上设置有保温层。In order to reduce the distribution of cold air from the refrigerating device 200 , an insulation layer is arranged on the wall of the box body 201 .
另外,本实施方式中,在箱体201的底部设置有滚轮202,通过设置滚轮202可方便地移动该冷藏设备200。In addition, in this embodiment, rollers 202 are provided at the bottom of the box body 201 , and the refrigeration device 200 can be moved conveniently by installing the rollers 202 .
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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