CN104930908A - Comprehensive anti-scaling system for mine cooling engineering - Google Patents
Comprehensive anti-scaling system for mine cooling engineering Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 12
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- 239000002245 particle Substances 0.000 claims abstract description 7
- 230000003373 anti-fouling effect Effects 0.000 claims abstract 2
- 239000008188 pellet Substances 0.000 claims description 23
- 239000000498 cooling water Substances 0.000 claims description 7
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Abstract
一种用于矿井降温工程的综合防结垢系统,从水路的上游至下游依次包括用于滤除大粒径颗粒的多级多通道过滤器、用于回收矿井水热能且含有换热器的换热管段,以及一个物理除垢装置,并联在所述换热管段的两端之间;所述物理除垢装置包括捕球器、发球管及发射水泵;捕球器设于该换热管段的出水管端,用于回收已通过换热管段的清洗小球,将回收的清洗小球集中收纳至小球收集器内;发球管的一端与换热管段的入水管端连接,另一端与该小球收集器连接以够供小球收集器内的小球通过并进入换热管段的入水管端;该发射水泵与循环管道之间以两套取水路径和回水路径连接,将清洗小球借以高压高速水流以呈一角度地冲入换热管段内,形成紊流,清洗小球快速碰撞换热管段的管壁,提高除垢效率。
A comprehensive anti-fouling system for mine cooling engineering, which includes a multi-stage multi-channel filter for filtering large-size particles from the upstream to the downstream of the waterway, and a heat exchanger for recovering mine water heat energy. A heat exchange pipe section and a physical descaling device are connected in parallel between the two ends of the heat exchange pipe section; the physical descaling device includes a ball catcher, a ball delivery pipe and a launching water pump; the ball catcher is arranged on the heat exchange pipe section The end of the outlet pipe is used to recover the cleaning balls that have passed through the heat exchange pipe section, and collect the recovered cleaning balls into the ball collector; one end of the serving pipe is connected to the water inlet pipe end of the heat exchange pipe section, and the other end is connected to the The small ball collector is connected so that the small balls in the small ball collector can pass through and enter the water inlet pipe end of the heat exchange pipe section; the launching water pump and the circulation pipe are connected with two sets of water intake paths and return water paths, and the cleaning The small balls rush into the heat exchange tube section at an angle with high pressure and high speed water flow, forming a turbulent flow, and the cleaning ball quickly collides with the tube wall of the heat exchange tube section to improve the scale removal efficiency.
Description
技术领域technical field
本发明涉及矿业工程及地热工程的综合利用领域,尤其是关于用于矿井降温工程的综合防结垢系统。The invention relates to the field of comprehensive utilization of mining engineering and geothermal engineering, in particular to a comprehensive anti-scaling system used in mine cooling engineering.
背景技术Background technique
结垢问题是矿井降温和矿山地热利用工程循环水系统中普遍存在的问题。据调研,日本、冰岛以及我国西藏、北京、天津、河南、辽宁等国家和地区的地热系统都存在不同程度的结垢现象,90%以上的换热器都存在不同程度的结垢问题。结垢量的增大直接导致管道传热系数的降低,结垢0.5mm,传热系数下降30%,结垢1mm则降低50%。Steinhagen对1992年发达国家各国工业部门因污垢造成的损失进行了粗略估计,美国、德国、英国及日本因污垢而增加的费用均约占当年GNP的0.25%;全世界污垢损失大约为450亿美元,平均占GNP总值的0.2%。Scaling is a common problem in the circulating water system of mine cooling and mine geothermal utilization projects. According to the survey, there are varying degrees of fouling in geothermal systems in Japan, Iceland, Tibet, Beijing, Tianjin, Henan, Liaoning and other countries and regions, and more than 90% of the heat exchangers have different degrees of fouling. The increase of fouling amount directly leads to the reduction of the heat transfer coefficient of the pipeline. If the fouling is 0.5mm, the heat transfer coefficient will drop by 30%, and if the fouling is 1mm, the heat transfer coefficient will drop by 50%. Steinhagen made a rough estimate of the losses caused by dirt in the industrial sectors of developed countries in 1992. The increased costs due to dirt in the United States, Germany, the United Kingdom and Japan all accounted for about 0.25% of the GNP of the year; the world's dirt losses were about 45 billion US dollars , accounting for an average of 0.2% of the total GNP.
管道壁面的污垢不但对管道中水的输运造成影响,同时影响了管道中水的传热效率。管道壁面污垢的导热系数一般只有碳钢的数十分之一,当管道壁面污垢量增多时,管道表面与管道中运输的水之间的热传导速度下降。在换热器的设计中,由于考虑到污垢的影响,换热器的设计面积比所需面积增大70~80%,其中30~50%是为了应对污垢导致的性能的降低。除此之外,污垢的存在还会引起管道的局部腐蚀乃至穿孔,严重地威胁了管道系统的安全运行。The dirt on the pipe wall not only affects the transportation of water in the pipe, but also affects the heat transfer efficiency of the water in the pipe. The thermal conductivity of dirt on the pipe wall is generally only a tenth of that of carbon steel. When the amount of dirt on the pipe wall increases, the heat transfer rate between the pipe surface and the water transported in the pipe decreases. In the design of the heat exchanger, due to the influence of fouling, the design area of the heat exchanger is 70-80% larger than the required area, of which 30-50% is to deal with the performance reduction caused by fouling. In addition, the presence of dirt can also cause local corrosion and even perforation of the pipeline, which seriously threatens the safe operation of the pipeline system.
因此,对矿井降温系统的换热管道定期安排除垢的措施,显得意义非凡,从设备维护成本、节省能源消耗方面都具有重要的经济价值。目前,业内有采用化学方法进行除垢的做法,但除垢所用的化学物质往往为酸性,在除垢同时也会对管道本身和管道的密封圈都构件存在一定程度的腐蚀,减少了管道的使用寿命。另外,虽然目前存在一些管道除垢的物理系统或设备,但其除垢效率不高、污垢残留量大、除垢系统结构复杂、控制和操作程序麻烦、设备维护成本高等等问题。Therefore, it is of great significance to regularly arrange descaling measures for the heat exchange pipes of the mine cooling system, and it has important economic value in terms of equipment maintenance costs and energy consumption savings. At present, chemical methods are used in the industry for descaling, but the chemical substances used for descaling are often acidic, and at the same time, there will be a certain degree of corrosion on the components of the pipeline itself and the sealing ring of the pipeline, which reduces the wear and tear of the pipeline. service life. In addition, although there are some physical systems or equipment for pipeline descaling, there are problems such as low descaling efficiency, large amount of residual dirt, complex structure of the descaling system, troublesome control and operation procedures, and high equipment maintenance costs.
为此,本发明人的目的是设计一种综合的物理除垢装置防止结垢的系统,可以防止、减少、清理矿井降温系统和矿山地热利用系统中水管路的结垢,从而提高换热效率,减少运行费用。For this reason, the purpose of the inventor is to design a comprehensive physical descaling device to prevent fouling system, which can prevent, reduce, and clean up the fouling of water pipelines in mine cooling systems and mine geothermal utilization systems, thereby improving heat exchange efficiency , to reduce operating costs.
发明内容Contents of the invention
本发明的目是提供一种综合的物理除垢装置防结垢系统,以缓解或解决矿井降温系统中或矿山地热利用系统中的管路结垢问题。The object of the present invention is to provide a comprehensive anti-scaling system for physical descaling devices to alleviate or solve the problem of pipeline scaling in mine cooling systems or mine geothermal utilization systems.
为了解决上述技术问题,本发明的一种用于矿井降温工程的综合防结垢系统物理除垢装置,物理除垢装置,所述防结垢系统包括:In order to solve the above technical problems, the present invention provides a physical descaling device for a comprehensive anti-scaling system for mine cooling projects, a physical descaling device, and the anti-scaling system includes:
一个多级多通道过滤器,包括一个供矿井水流过的入水口和一个出水口,在该入水口和出水口之间并联连接数个独立的通道,各通道内串联有至少两个具不同孔径滤网的过滤器,各过滤器底部具有一个固体颗粒收集槽;A multi-stage multi-channel filter, including a water inlet and a water outlet for mine water to flow through, several independent channels are connected in parallel between the water inlet and the water outlet, and at least two channels with different pore sizes are connected in series in each channel. The filters of the strainer, each filter has a solid particle collection tank at the bottom;
一个换热管段,其包括一个换热器及与该换热器两端连接的入水管端和出水管端,所述入水管端连接所述多级多通道过滤器的出水口;所述换热器包括一个管壳及设于内部的换热管束,所述换热管束的两端分别连接该入水管端和出水管端,所述换热管壳内通入循环冷却水;A heat exchange pipe section, which includes a heat exchanger and a water inlet pipe end and an outlet pipe end connected to two ends of the heat exchanger, the water inlet pipe end is connected to the water outlet of the multi-stage multi-channel filter; The heater includes a tube shell and a heat exchange tube bundle inside, the two ends of the heat exchange tube bundle are respectively connected to the water inlet pipe end and the water outlet pipe end, and circulating cooling water is passed into the heat exchange tube shell;
一个物理除垢装置,并联在所述换热管段的两端之间,其包括:A physical descaling device, connected in parallel between the two ends of the heat exchange tube section, comprising:
一个捕球器,其设于该换热管段的出水管端,用于回收已通过该换热管段的清洗小球,所述捕球器与一个小球收集器以一个回球管连接,将回收的清洗小球集中收纳至所述的小球收集器内;一个发球管,所述发球管的一端接设并连通于该换热管段的入水管端的一侧管壁,所述发球管另一端与该小球收集器连接,所述发球管能够供该小球收集器内小球通过并进入所述换热管段的入水管端;一个发射水泵,该发射水泵与该换热管段之间以两套取水路径和回水路径连接;当所述发射水泵是以第一套取水路径和回水路径工作时,该发射水泵的回水流经所述小球收集器及发球管,将清洗小球以高速高压水冲入该换热管段;当所述发射水泵是以第二套取水路径和出水路径工作时,该发射水泵的取水流经所述捕球器及小球收集器;且所述发射水泵分别以第一套、第二套取水路径和回水路径工作时,流经该小球收集器的水流方向相反。A ball catcher, which is arranged at the outlet pipe end of the heat exchange pipe section, is used to recover the cleaning pellets that have passed through the heat exchange pipe section, and the ball catcher is connected with a pellet collector with a ball return pipe, and the The recovered cleaning balls are collectively stored in the ball collector; a serving pipe, one end of the serving pipe is connected to and communicated with the side wall of the water inlet pipe end of the heat exchange pipe section, and the serving pipe is another One end is connected with the ball collector, and the ball delivery tube can allow the balls in the ball collector to pass through and enter the water inlet pipe end of the heat exchange pipe section; a launching water pump, the water launch pump and the heat exchange pipe section Two sets of water intake paths and return water paths are connected; when the launch water pump is working with the first set of water intake paths and return water paths, the return water of the launch water pump flows through the ball collector and the ball delivery pipe, and the The cleaning balls are washed into the heat exchange pipe section with high-speed and high-pressure water; when the launching water pump is working with the second set of water intake path and water outlet path, the water intake of the launching water pump flows through the ball catcher and the ball collector ; and when the launching water pump works with the first set, the second set of water intake path and the return water path respectively, the direction of the water flowing through the small ball collector is opposite.
本发明的一个实施例,所述物理除垢装置包括1个第一三通管,所述第一三通管的第一支管与所述捕球器连接,所述第一三通管的第一支管构成所述回球管;所述第一三通管的第二支管与该换热管段连接,该第一三通管道的第二支管构成所述的发球管;所述第一三通管的第三支管与所述小球收集器连接,且所述小球收集器设于所述第一三通管的第三支管的管道内。In one embodiment of the present invention, the physical descaling device includes a first three-way pipe, the first branch of the first three-way pipe is connected to the ball catcher, and the first branch of the first three-way pipe is A pipe constitutes the ball return pipe; the second branch pipe of the first three-way pipe is connected to the heat exchange pipe section, and the second branch pipe of the first three-way pipe constitutes the ball serving pipe; the first three-way pipe The third branch of the pipe is connected to the ball collector, and the ball collector is arranged in the pipeline of the third branch of the first three-way pipe.
如上述所述的方案,所述物理除垢装置的第一三通管的第三支管末端开口为排污口,用于排除经清洗小球清洗后从管壁脱离的污垢碎渣;在该排污口处进一步可设排污阀。As in the above-mentioned scheme, the opening at the end of the third branch pipe of the first three-way pipe of the physical descaling device is a sewage outlet, which is used to remove the dirt debris detached from the pipe wall after being cleaned by the cleaning ball; A blowdown valve can be further provided at the mouth.
如上所述的方案,所述物理除垢装置还包括1个第二三通管,所述第二三通管的第一支管与所述换热管段连接,所述第二三通管的第二支管与所述发射水泵的入水口连接,所述第二三通管的第一支管与第二支管构成所述发射水泵的第一取水路径;所述第二三通管的第三支管与该所述第一三通管的第三支管连接。According to the solution described above, the physical descaling device also includes a second three-way pipe, the first branch of the second three-way pipe is connected to the heat exchange pipe section, and the first branch of the second three-way pipe is The two branch pipes are connected to the water inlet of the launch water pump, the first branch pipe and the second branch pipe of the second three-way pipe constitute the first water intake path of the launch water pump; the third branch pipe of the second three-way pipe is connected to the water inlet of the launch water pump. The third branch of the first three-way pipe is connected.
如上所述的方案,所述物理除垢装置还包括1个第三三通管,所述第三三通管的第一支管与所述换热管段连接,所述第三三通管的第二支管与所述发射水泵的出水口连接,所述第三三通管的第一支管与第二支管构成所述发射水泵的第二回水路径;所述第三三通管的第三支管与所述第一三通管的第三支管连接。According to the solution described above, the physical descaling device further includes a third three-way pipe, the first branch of the third three-way pipe is connected to the heat exchange pipe section, and the first branch of the third three-way pipe is The two branch pipes are connected to the water outlet of the launch water pump, the first branch pipe and the second branch pipe of the third three-way pipe constitute the second return path of the launch water pump; the third branch pipe of the third three-way pipe It is connected with the third branch pipe of the first tee pipe.
如上所述的方案,所述物理除垢装置的所述第二三通管的第三支管、所述第一三通管的第三支管以及所述发球管构成所述发射水泵的第一回水路径。In the solution described above, the third branch of the second three-way pipe, the third branch of the first three-way pipe, and the ball-serving pipe of the physical descaling device constitute the first circuit of the launching water pump. water path.
如上所述的方案,所述物理除垢装置的所述回球管、所述第一三通管的第三支管、第二三通管的第三支管、所述第二三通管的第二支管构成所述发射水泵的第二取水路径。According to the solution mentioned above, the ball return pipe of the physical descaling device, the third branch pipe of the first three-way pipe, the third branch pipe of the second three-way pipe, and the third branch pipe of the second three-way pipe The two branch pipes constitute the second water intake path of the launching water pump.
如上所述的方案,所述物理除垢装置的所述发球管及回球管、所述第二三通管的第一支管及第三支管、所述第三三通管的第一支管及第三支管的管路上设有至少一个阀门,所述阀门为电子阀门或手动阀门。In the scheme as described above, the service pipe and return pipe of the physical descaling device, the first branch pipe and the third branch pipe of the second three-way pipe, the first branch pipe and the third branch pipe of the third three-way pipe At least one valve is arranged on the pipeline of the third branch pipe, and the valve is an electronic valve or a manual valve.
如上所述的方案,所述物理除垢装置的还包括一个控制器,所述阀门为电子阀门,所述各电子阀门皆与所述控制器信号连接,由所述控制器控制各该电子阀门的启闭,以使得所述发射水泵以不同的取水路径、回水路径工作。According to the above solution, the physical descaling device also includes a controller, the valves are electronic valves, and the electronic valves are all connected with the controller signal, and the electronic valves are controlled by the controller. opening and closing, so that the launching water pump works with different water intake paths and return water paths.
如上所述的方案,所述物理除垢装置的所述控制器为防爆电控系统。According to the solution described above, the controller of the physical descaling device is an explosion-proof electronic control system.
如上所述的方案,所述多级多通道过滤器的各过滤器底部设有排污口。According to the solution mentioned above, the bottom of each filter of the multi-stage multi-channel filter is provided with a sewage outlet.
如上所述的方案,所述物理除垢装置的清洗小球概呈球状结构,其表面具有若干毛刺。例如可采用密度较大的核心,在外部包裹一层耐磨橡胶的外壳制成,在外壳表面形成若干毛刺。耐磨橡胶,其摩擦力大,除垢力强,重复利用率高,且在除垢时不会伤及较为坚硬的管道内壁;或者所述小球为钢丝缠绕形成的球状结构。According to the solution mentioned above, the cleaning balls of the physical descaling device are roughly in the shape of a spherical structure, with several burrs on the surface. For example, it can be made by adopting a denser core and wrapping a layer of wear-resistant rubber on the outside to form some burrs on the surface of the shell. The wear-resistant rubber has high frictional force, strong descaling ability and high reuse rate, and will not damage the relatively hard inner wall of the pipeline during descaling; or the small ball is a spherical structure formed by winding steel wires.
如上所述的方案,所述物理除垢装置的所述小球收集器为筛状或篮状容纳装置,即能收集所述的清洗小球,但不影响水流通过。小球收集器由碳钢制成,外面烤制抗腐蚀油漆。可包括一个透明窗口,以便从外部观察其中清洗小球的状况,若小球被磨损无表面的毛刺时,可打开透明窗即可更换其中的清洗小球。According to the solution mentioned above, the pellet collector of the physical descaling device is a sieve-shaped or basket-shaped container, which can collect the cleaning pellets without affecting the passage of water. The pellet collector is made of carbon steel with baked anti-corrosion paint. A transparent window can be included so that the condition of the cleaning balls can be observed from the outside. If the balls are worn and have no surface burrs, the transparent window can be opened to replace the cleaning balls therein.
如上所述的方案,所述物理除垢装置的所述捕球器筛状或篮状的漏斗形结构,可捕捉清洗小球并通过底端的开口将清洗小球汇集至小球收集器。捕球器可由碳钢制成,外面烤制抗腐蚀油漆,内部的筛子由SS316L不锈钢金属片打孔制成。通过捕球器筛孔应满足水流通过,且水压力损失不应大于5kPa,并且不能允许小球漏出或卡入筛孔。According to the solution described above, the ball catcher of the physical descaling device has a sieve-shaped or basket-shaped funnel-shaped structure, which can catch the cleaning pellets and collect the cleaning pellets into the pellet collector through the opening at the bottom. The ball catcher can be made of carbon steel, baked with anti-corrosion paint on the outside, and the inner sieve is made of perforated SS316L stainless steel sheet metal. The sieve hole of the ball catcher should satisfy the water flow, and the water pressure loss should not be greater than 5kPa, and the ball should not be allowed to leak out or get stuck in the sieve hole.
如上所述的方案,所述物理除垢装置的所述发射水泵为能够产生高压高速水流的泵,又可称之为高压水泵,例如大山DZ-X125/1.6、盛世JH-HR-YFY-60。In the solution mentioned above, the launch pump of the physical descaling device is a pump capable of generating high-pressure and high-speed water flow, which can also be called a high-pressure water pump, such as Dashan DZ-X125/1.6, Shengshi JH-HR-YFY-60 .
本发明的有益技术效果包括:Beneficial technical effect of the present invention comprises:
1、本发明的综合防结垢系统,包括处于换热管段上游的多级多通道过滤器,可将矿井水预先进行处理,以滤除其中颗粒颗粒较大的矿物质,以避免堵塞换热管段;所述换热管段包括一个换热器,换热管束为具有钛纳米防腐涂层的换热管,所述换热器较佳选择为一种具防堵塞、防腐蚀、防爆功能的三防换热器。1. The comprehensive anti-scaling system of the present invention includes a multi-stage multi-channel filter located upstream of the heat exchange pipe section, which can pre-treat the mine water to filter out minerals with large particles in order to avoid blocking the heat exchange pipe section; the heat exchange pipe section includes a heat exchanger, and the heat exchange tube bundle is a heat exchange pipe with a titanium nanometer anti-corrosion coating, and the heat exchanger is preferably selected as a three-way tube with anti-clogging, anti-corrosion, and explosion-proof functions. Anti heat exchanger.
此外,还可在所述管壳内沿长度方向设有多个折流板,在折流板上设有水流通道,所述换热管束贯穿所述折流板的水流通道,其中所述相邻折流板上的水流通道在管壳的轴向上形成相对错位或交叉;由此使循环冷水的流动方向可被这些水流通道改变和限制、在管壳内形成大量扰流或湍流现象,扰动的流体可对管壳壁或管束壁进行冲刷,防止结垢产生,使实现均匀换热、提高换热效率,保证换热管束的传热性能。In addition, a plurality of baffles can also be provided in the tube shell along the length direction, and water flow channels are provided on the baffles, and the heat exchange tube bundle runs through the water flow channels of the baffles, wherein the phases The water flow channels on the adjacent baffles are relatively dislocated or crossed in the axial direction of the tube shell; thus, the flow direction of the circulating cold water can be changed and restricted by these water flow channels, and a large number of turbulence or turbulence phenomena are formed in the tube shell, The disturbed fluid can scour the tube shell wall or tube bundle wall to prevent fouling, realize uniform heat exchange, improve heat exchange efficiency, and ensure the heat transfer performance of the heat exchange tube bundle.
2、本发明还包括一个清除换热管段结垢的纯物理的除垢系统,故对管件和密封构件没有腐蚀性;此外可根据管件的材质和污垢的主要成分及特性,选择适当硬度的材质制作所述的清洗小球;2. The present invention also includes a purely physical descaling system for removing fouling of heat exchange pipe sections, so it is not corrosive to pipe fittings and sealing components; in addition, materials with appropriate hardness can be selected according to the material of pipe fittings and the main components and characteristics of dirt making the cleaning pellets;
3、本发明中物理除垢装置的发射水泵与该换热管段之间以两套取水路径和回水路径连接,当所述发射水泵是以第一套取水路径和回水路径工作时,该发射水泵的回水流经所述小球收集器及发球管;使发射水泵产生的高压高速水流带动清洗小球冲入至该换热管段的入水管端,进入至该换热管段,使水产生湍流,各清洗小球快速碰撞管壁;故可增加除垢的效率;当所述发射水泵是以第二套取水路径和出水路径工作时,该发射水泵的取水流经所述捕球器及小球收集器,在换热管段的出水管端捕球器所在位置形成较大的漩涡状吸力,使捕球器收集的小球和管壁的污垢碎渣被快速带入至小球收集器内,碎渣进入第一三通管的第三支管经排污口排出,提高小球的收集和循环速度。3. In the present invention, the launching water pump of the physical descaling device is connected with the heat exchange pipe section with two sets of water intake paths and return water paths. When the launch water pump is working with the first set of water intake paths and return water paths , the return water of the launching water pump flows through the ball collector and the serving pipe; the high-pressure and high-speed water flow generated by the launching water pump drives the cleaning balls to rush into the water inlet pipe end of the heat exchange pipe section, and enter the heat exchange pipe section, so that The water produces turbulence, and each cleaning ball quickly collides with the pipe wall; therefore, the efficiency of descaling can be increased; when the launching water pump works with the second set of water intake path and water outlet path, the water intake of the launch water pump flows through the trapping The ball collector and the small ball collector form a large vortex suction at the location of the ball catcher at the outlet pipe end of the heat exchange pipe section, so that the small balls collected by the ball catcher and the dirt debris on the pipe wall are quickly brought into the small In the ball collector, the slag enters the third branch of the first three-way pipe and is discharged through the sewage outlet to increase the collection and circulation speed of small balls.
4、本发明中物理除垢装置的发球管是连接于该换热管段的入水管端的一侧管壁且与该换热管段连通,使该发射水泵以第一套取水路径和回水路径工作时,该发射水泵产生的高压高速水流将小球收集器内的清洗小球高速冲入该换热管段,且与该换热管段的水流方向呈一角度,故使得若干清洗小球以呈与管壁呈一定角度的初速度运动,由此增加小球与管壁的撞击几率,提升除垢效率。4. The serving tube of the physical descaling device in the present invention is connected to the side wall of the water inlet pipe end of the heat exchange pipe section and communicated with the heat exchange pipe section, so that the launching water pump uses the first set of water intake path and return water path When working, the high-pressure and high-speed water flow generated by the launching water pump rushes the cleaning balls in the ball collector into the heat exchange pipe section at high speed, and forms an angle with the water flow direction of the heat exchange pipe section, so that several cleaning balls are formed in a The initial velocity moves at a certain angle with the tube wall, thereby increasing the collision probability of the ball and the tube wall and improving the descaling efficiency.
5、本发明中物理除垢装置仅借助发射水泵、至少1个三通管及配合阀门的启闭,即可实现自动化收集和发射清洗小球全部操作过程,无需设置专门的发球装置,使整个系统的结构简单,维护成本低,更重要的是其操作和控制手段也非常简单,简化流程。5. The physical descaling device in the present invention can realize the entire operation process of automatically collecting and launching the cleaning balls only by means of the launching water pump, at least one tee pipe and the opening and closing of the matching valve, without setting up a special ball sending device, so that the whole The structure of the system is simple, the maintenance cost is low, and more importantly, its operation and control means are also very simple, which simplifies the process.
经试用发现,本发明的综合防结垢系统,能明显减少、清除矿井降温工程系统的管道结垢,提高矿井水热的换热效率,能够使矿井降温系统的整个能效比提高40%。It is found through trial that the comprehensive anti-scaling system of the present invention can significantly reduce and remove the scaling in the pipelines of the mine cooling engineering system, improve the heat exchange efficiency of the mine hydrothermal heat, and increase the overall energy efficiency ratio of the mine cooling system by 40%.
附图说明Description of drawings
图1是本发明方案的框图。Fig. 1 is a block diagram of the scheme of the present invention.
图2是本发明中多级多通道过滤器结构示意图。Fig. 2 is a structural schematic diagram of a multi-stage multi-channel filter in the present invention.
图3是本发明换热管段中换热器结构示意图。Fig. 3 is a schematic structural diagram of the heat exchanger in the heat exchange tube section of the present invention.
图4是本发明中物理除垢装置结构示意图。Fig. 4 is a schematic structural diagram of a physical descaling device in the present invention.
具体实施方式Detailed ways
体现本发明特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施例上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及附图在本质上是当作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention is capable of various changes in different embodiments without departing from the scope of the present invention, and that the description and drawings therein are illustrative in nature and not limiting. this invention.
如图1所示为本发明的方案的框图。其包括位于矿井水流上游的多级多通道过滤器10,从多级多通道过滤器10出来的矿井水,在经过滤去除了大颗粒固体矿物质后,进入到换热管段20中的换热器,经与循环冷却水热交换,降低矿井水温,回收矿井热能。一个物理除垢装置30,并联在所述换热管段20的两端之间,用于发射和回收清洗小球,对换热管道20内已形成的结垢进行清理。As shown in Fig. 1, it is a block diagram of the solution of the present invention. It includes a multi-stage multi-channel filter 10 located upstream of the mine water flow. The mine water coming out of the multi-stage multi-channel filter 10 enters the heat exchange pipe section 20 after being filtered to remove large particles of solid minerals. The device, through heat exchange with the circulating cooling water, reduces the temperature of the mine water and recovers the heat energy of the mine. A physical descaling device 30 is connected in parallel between the two ends of the heat exchange pipe section 20 , and is used for launching and recovering cleaning pellets to clean up the scale formed in the heat exchange pipe 20 .
如图2所示,为本发明中多级多通道过滤器10的结构示意图。所述多级多通道过滤器10,包括一个供矿井水流过的入水口11和一个出水口12,并联的3个独立的通道101、102、103,其中通道101内串联有具不同孔径滤网的过滤器1011和1012,所述过滤器1011、1012底部具有一个固体颗粒物收集槽1013,所述收集槽1013还可包括一个排污口1014。其中所述在水流的上游的过滤器1011的网孔孔径大于过滤器1012的网孔孔径,以分别形成一级过滤和二级过滤。类似地,通道102内串联有具不同孔径滤网的过滤器1021和1022,通道103内串联有过滤器1031和1032。串联多级过滤器主要作用是将水体中不同粒径的杂质过滤;并联多个通道,主要是防止其中一个通道的过滤器发生堵塞后,还有其他通道可供矿井水通过。As shown in FIG. 2 , it is a schematic structural diagram of a multi-stage multi-channel filter 10 in the present invention. The multi-stage multi-channel filter 10 includes a water inlet 11 and a water outlet 12 for mine water to flow through, and three independent channels 101, 102, 103 connected in parallel, wherein the channels 101 are connected in series with filter screens with different apertures The filters 1011 and 1012 have a solid particle collection tank 1013 at the bottom of the filters 1011 and 1012, and the collection tank 1013 may also include a sewage outlet 1014. The mesh aperture of the filter 1011 upstream of the water flow is larger than the mesh aperture of the filter 1012 to form primary filtration and secondary filtration respectively. Similarly, filters 1021 and 1022 with different pore sizes are connected in series in channel 102 , and filters 1031 and 1032 are connected in series in channel 103 . The main function of the multi-stage filter in series is to filter impurities of different particle sizes in the water body; multiple channels in parallel are mainly to prevent the filter of one channel from being blocked, and there are other channels for mine water to pass through.
如图3所示,为本发明中换热管段20的结构示意图,其包括连接于换热器23两端的入水管端21和出水管端22。其中换热器23包括一个管壳231及设于内部的换热管束232,管壳231内通入循环冷却水(冷却水入口和出口未标示),换热管束232两端连接入水管端21和出水管端22,所述入水管端21接到多级多通道过滤器的出水口12,换热管束232内流过经多级多通过过滤器10过滤后的矿井水。As shown in FIG. 3 , it is a schematic structural view of the heat exchange pipe section 20 in the present invention, which includes a water inlet pipe end 21 and a water outlet pipe end 22 connected to both ends of a heat exchanger 23 . The heat exchanger 23 includes a tube shell 231 and a heat exchange tube bundle 232 inside. The tube shell 231 is fed with circulating cooling water (the inlet and outlet of the cooling water are not marked), and the two ends of the heat exchange tube bundle 232 are connected to the water inlet pipe end 21 And the water outlet pipe end 22, the water inlet pipe end 21 is connected to the water outlet 12 of the multi-stage multi-channel filter, and the mine water filtered by the multi-stage multi-pass filter 10 flows in the heat exchange tube bundle 232 .
进一步地,可在管壳231内沿长度方向设有多个折流板,在折流板上设若干个水流通道,所述换热管束232贯穿所述折流板的水流通道,其中所述相邻折流板上的水流通道在管壳231的轴向上形成相对错位或交叉,从而使冷却水在换热器23的管壳231内流动时,不断地被这些水流通道所限制、改变流向,形成大量扰流和紊流,可冲刷管壳231和换热管束232,减少冷却水在管壳内结垢,提高换热效率。Further, a plurality of baffles can be provided in the tube shell 231 along the length direction, and several water flow channels are arranged on the baffles, and the heat exchange tube bundle 232 runs through the water flow channels of the baffles, wherein the The water flow channels on the adjacent baffles form a relative dislocation or intersection in the axial direction of the tube shell 231, so that when the cooling water flows in the tube shell 231 of the heat exchanger 23, it is constantly restricted and changed by these water flow channels. The flow direction forms a large amount of turbulence and turbulence, which can wash the tube shell 231 and the heat exchange tube bundle 232, reduce the scaling of the cooling water in the tube shell, and improve the heat exchange efficiency.
如图4所示,为本发明中的物理除垢装置30,参见图1,其并联在该换热管段20的两端之间,所述物理除垢装置30主要通过高速高压水流带动清洗小球,喷射进入到换热管段20内或自换热管段20内收集这些小球,定期对换热管段20进行结垢清理。As shown in Figure 4, it is a physical descaling device 30 in the present invention, referring to Figure 1, which is connected in parallel between the two ends of the heat exchange pipe section 20, and the physical descaling device 30 is mainly driven by high-speed and high-pressure water flow to clean small The balls are sprayed into the heat exchange tube section 20 or collected from the heat exchange tube section 20, and the heat exchange tube section 20 is regularly cleaned of fouling.
如图4所示,物理除垢装置30的一个具体实施例,所述物理除垢装置30包括:捕球器31、小球收集器32、第一三通管40、第二三通管50、第三三通管60、发射水泵P、控制器90以及A1、A2、B1、B2、B3、B4为电子阀门,C1、C2、C3、C4、C5、C6为手动阀门;各电子阀门均匀控制器90信号连接,受到控制器90的控制而在启闭之间切换。As shown in Figure 4, a specific embodiment of the physical descaling device 30, the physical descaling device 30 includes: a ball catcher 31, a ball collector 32, a first three-way pipe 40, a second three-way pipe 50 , the third three-way pipe 60, the launching water pump P, the controller 90 and A1, A2, B1, B2, B3, B4 are electronic valves, C1, C2, C3, C4, C5, and C6 are manual valves; each electronic valve is uniform The controller 90 is connected with a signal, and is controlled by the controller 90 to switch between on and off.
所述捕球器31,设于该换热管段20的出水管端22内,通过第一三通管40的第二支管42与小球收集器32连接,第一三通管40的第一支管41接设于该换热管段20的入水管端11的管壁一侧且与该换热管段20连通,第一三通管的第三支管的管路上设有所述的小球收集器32。第一支管41为发球管,第二支管42为回球管,其中在第一支管41设有电子阀门A1和手动阀门C1;第二支管42设有电子阀门A2及手动阀门C2、C3。第三支管43具有一个末端开口,为排污口,该位置设有手动排污阀门C6。The ball catcher 31 is arranged in the outlet pipe end 22 of the heat exchange pipe section 20, and is connected with the ball collector 32 through the second branch pipe 42 of the first three-way pipe 40, and the first three-way pipe 40 is connected to the small ball collector 32. The branch pipe 41 is connected to the side of the pipe wall of the water inlet pipe end 11 of the heat exchange pipe section 20 and communicates with the heat exchange pipe section 20. The third branch pipe of the first three-way pipe is provided with the above-mentioned small ball collector. 32. The first branch pipe 41 is a serving pipe, and the second branch pipe 42 is a return pipe, wherein the first branch pipe 41 is provided with an electronic valve A1 and a manual valve C1; the second branch pipe 42 is provided with an electronic valve A2 and manual valves C2 and C3. The third branch pipe 43 has an end opening, which is a sewage outlet, and a manual sewage valve C6 is provided at this position.
一个第二三通管50,包括第一支管51、第二支管52及第三支管53。所述第一支管51与换热管段20的入水管端21连接,第二支管52连接发射水泵P的入水口,则第一支管51及第二支管52连通时构成发射水泵P的第一取水路径;第三支管53与第一三通管40的第三支管43连通。在第一支管51上设有电子阀门B1及手动阀门C4;在第三支管53上有电子阀门B2。A second tee pipe 50 includes a first branch pipe 51 , a second branch pipe 52 and a third branch pipe 53 . The first branch pipe 51 is connected to the water inlet pipe end 21 of the heat exchange pipe section 20, and the second branch pipe 52 is connected to the water inlet of the launching water pump P. When the first branch pipe 51 and the second branch pipe 52 are connected, they constitute the first water intake of the launching water pump P. Path; the third branch pipe 53 communicates with the third branch pipe 43 of the first three-way pipe 40 . An electronic valve B1 and a manual valve C4 are provided on the first branch pipe 51 ; and an electronic valve B2 is provided on the third branch pipe 53 .
一个第三三通管60,包括第一支管61、第二支管62及第三支管63。所述第一支管61与换热管段20的出水管端22连接,第二支管62连接发射水泵P的出水口,则第一支管61及第二支管62连通时构成发射水泵P的第二回水路径;第三支管63与第一支管的第三支管43连通。在第一支管61上设有电子阀门B4及手动阀门C5;在第三支管63上有电子阀门B3。A third three-way pipe 60 includes a first branch pipe 61 , a second branch pipe 62 and a third branch pipe 63 . The first branch pipe 61 is connected to the water outlet pipe end 22 of the heat exchange pipe section 20, and the second branch pipe 62 is connected to the water outlet of the launching water pump P. When the first branch pipe 61 and the second branch pipe 62 are connected, they constitute the second circuit of the launching water pump P. Water path; the third branch pipe 63 communicates with the third branch pipe 43 of the first branch pipe. An electronic valve B4 and a manual valve C5 are provided on the first branch pipe 61 ; and an electronic valve B3 is provided on the third branch pipe 63 .
根据图示实施例的系统,其工作方式为:According to the system of illustrated embodiment, its mode of operation is:
1)安装本实施例的除垢系统在换热管段20上;1) install the descaling system of the present embodiment on the heat exchange pipe section 20;
2)连接电源,控制器90开始按照以下流程工作:2) connect the power supply, the controller 90 starts to work according to the following process:
a、打开阀门A2、B2、B4,关闭阀门A1、B1、B3;a. Open valves A2, B2, B4, close valves A1, B1, B3;
这种情况下,发射水泵P的工作水循环路径是:In this case, the working water circulation path of the launching water pump P is:
取水依次由换热管段20的出水管端22,流经所述捕球器31、回球管(即第二支管42)、途中流经小球收集器32、所述第一三通管的第三支管43、第二三通管的第三支管53、所述第二三通管的第二支管52构成所述发射水泵P的第二取水路径;发射水泵P的回水路径为经阀门B4、第二支管62、第一支管61构成的第二回水路径;如此,在捕球器31的位置处形成涡旋和吸力,可以快速将清洗小球收集并带入至小球收集器32,同时快速排出污垢碎渣。The water is successively taken from the outlet pipe end 22 of the heat exchange pipe section 20, flows through the ball catcher 31, the ball return pipe (i.e. the second branch pipe 42), flows through the pellet collector 32, and the first three-way pipe on the way. The third branch pipe 43, the third branch pipe 53 of the second three-way pipe, and the second branch pipe 52 of the second three-way pipe constitute the second water intake path of the launching water pump P; the return water path of the launching water pump P is through the valve B4, the second return path formed by the second branch pipe 62 and the first branch pipe 61; in this way, a vortex and a suction force are formed at the position of the ball catcher 31, and the cleaning pellets can be quickly collected and brought into the pellet collector 32. At the same time, the dirt debris is quickly discharged.
b、打开阀门A1、B1、B3,关闭阀门A2、B2、B4,发射清洗小球;b. Open the valves A1, B1, B3, close the valves A2, B2, B4, and launch the cleaning ball;
这种情况下,发射水泵P的工作水循环路径是:In this case, the working water circulation path of the launching water pump P is:
取水路径为,自换热管段20的入水管端21,流经第一支管51及第二支管52所构成的发射水泵P的第一取水路径;发射水泵P的回水路径为经阀门B3、第三支管63、第一三通管40的第三支管43、途中流经小球收集器32,发球管(第一支管41)构成第一回水路径;如此,经管发射水泵P作用形成高压高速水流,带动小球收集器32内的清洗球以高速自发球管41喷入至入水管端21,且与该换热管段20的管壁呈一夹角的初速度开始运动,高速喷入的水流同时在换热管段20内产生紊流现象,大大提升清洗小球高速撞击换热管段20内壁面的几率,使水垢被快速有效地冲刷打碎,提升除垢效率。The water intake path is, from the water inlet pipe end 21 of the heat exchange pipe section 20, flows through the first water intake path of the launch water pump P formed by the first branch pipe 51 and the second branch pipe 52; the return water path of the launch water pump P is through the valve B3, The third branch pipe 63, the third branch pipe 43 of the first three-way pipe 40, flow through the pellet collector 32 on the way, and the serving pipe (the first branch pipe 41) constitutes the first return water path; The high-speed water flow drives the cleaning balls in the small ball collector 32 to spray into the water inlet pipe end 21 from the serving pipe 41 at a high speed, and starts to move at an initial velocity at an angle with the pipe wall of the heat exchange pipe section 20, and the high-speed spraying At the same time, the water flow produces turbulent flow in the heat exchange tube section 20, which greatly increases the probability of the cleaning ball hitting the inner wall of the heat exchange tube section 20 at high speed, so that the scale is quickly and effectively washed and broken, and the scale removal efficiency is improved.
c、发射后的清洗小球在管道水流的带动下进入降温设备换热管路中清洗内壁污垢。c. After the launch, the cleaning balls are driven by the pipeline water flow into the heat exchange pipeline of the cooling equipment to clean the dirt on the inner wall.
d、重复上述操作。d. Repeat the above operations.
由上述过程不难看出,上述实施例中物理除垢30中发射水泵P与该换热管段20之间是以两套取水路径和回水路径连接,当所述发射水泵P是以第一套取水路径和回水路径工作时,该发射水泵P的回水流经所述小球收集器及发球管;当所述发射水泵P是以第二套取水路径和出水路径工作时,该发射水泵P的取水流经所述捕球器及小球收集器;且所述发射水泵P分别以第一套、第二套取水路径和回水路径工作时,流经该小球收集器的水流方向相反。其中第一套取水路径和回水路径与第二套取水路径和回水路径中,其部分区段的管道可能是重叠的(即既在第一套取水\回水路径中承担管路作用,也在第二套取水\回水路径中承担管路作用),但因阀门的启闭不同,使水流方向完全相反。故,所述物理除垢装置30借助发射水泵P不同的工作路径,可起到快速收集清洗小球和高速发射清洗小球的作用。It is not difficult to see from the above process that in the above embodiment, the launch water pump P in the physical descaling 30 is connected to the heat exchange pipe section 20 with two sets of water intake paths and return water paths. When the launch water pump P is connected with the first When the water intake path and the return water path are working, the return water of the launch water pump P flows through the ball collector and the ball pipe; when the launch water pump P is working with the second set of water intake path and water outlet path, the The water taken by the launch water pump P flows through the ball catcher and the ball collector; and when the launch water pump P works with the first set, the second set of water intake path and the return water path, it flows through the ball collector of water flow in the opposite direction. In the first set of water intake path and return path and the second set of water intake path and return path, the pipes in some sections may overlap (that is, the pipes in the first set of water intake/return path It also assumes the role of the pipeline in the second set of water intake/return water path), but due to the different opening and closing of the valve, the direction of water flow is completely opposite. Therefore, the physical descaling device 30 can quickly collect cleaning pellets and launch cleaning pellets at a high speed by means of different working paths of the launching water pump P.
其中清洗小球未在图中示出,其概呈球状结构,其表面具有若干毛刺。例如可采用密度较大的核心,在外部包裹一层耐磨橡胶的外壳制成,在外壳表面形成若干毛刺。耐磨橡胶,其摩擦力大,除垢力强,重复利用率高,且在除垢时不会伤及较为坚硬的管道内壁;或者所述小球为钢丝缠绕形成的球状结构。其中小球收集器32可为筛状或篮状容纳装置,即能收集所述的清洗小球,但不影响水流和污垢碎渣通过。其中,所述捕球器31可为现有的任何结构,也可为筛状或篮状的漏斗形结构,可捕捉清洗小球并通过底端的开口将清洗小球汇集至小球收集器32内。所述发射水泵P为能够产生高压高速水流的泵。同时考虑本发明的系统主要是在煤矿内使用,需要实现防爆,故所述控制器70可为防爆电控系统。其中,各手动阀门C1-C6是为了方便维修而设置,也可以不设置或设置数量不限于本实施例中的一个。Wherein the cleaning ball is not shown in the figure, and it is generally in a spherical structure with several burrs on its surface. For example, it can be made by adopting a denser core and wrapping a layer of wear-resistant rubber on the outside to form some burrs on the surface of the shell. The wear-resistant rubber has high frictional force, strong descaling ability, and high reuse rate, and will not damage the relatively hard inner wall of the pipeline during descaling; or the small ball is a spherical structure formed by winding steel wires. Wherein the small ball collector 32 can be a sieve-shaped or basket-shaped containing device, which can collect the cleaning small balls without affecting the passage of water flow and dirt debris. Wherein, the ball catcher 31 can be any existing structure, and can also be a sieve-shaped or basket-shaped funnel-shaped structure, which can catch the cleaning pellets and collect the cleaning pellets to the pellet collector 32 through the opening at the bottom. Inside. The launching water pump P is a pump capable of generating high-pressure and high-speed water flow. At the same time, it is considered that the system of the present invention is mainly used in coal mines and needs to be explosion-proof, so the controller 70 can be an explosion-proof electronic control system. Wherein, the manual valves C1-C6 are set for the convenience of maintenance, and may not be set or the number of setting is not limited to one in this embodiment.
以上所述,仅为本发明代表性的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a representative specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
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