CN104898567A - Crusher remote monitoring and management platform - Google Patents
Crusher remote monitoring and management platform Download PDFInfo
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- CN104898567A CN104898567A CN201510213512.0A CN201510213512A CN104898567A CN 104898567 A CN104898567 A CN 104898567A CN 201510213512 A CN201510213512 A CN 201510213512A CN 104898567 A CN104898567 A CN 104898567A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Alarm Systems (AREA)
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Abstract
The invention discloses a crusher remote monitoring and management platform. The crusher remote monitoring and management platform includes a field acquisition unit, a data center, a data collection unit and an information management unit, wherein the field acquisition unit is used for acquiring the operating state and operating data of a crusher, the data collection unit is used for receiving data transmitted by the field data collection unit and is stored in a first server of the data center, and the information management unit is installed on a second server of the data center and is used for transmitting generated alarms to a related contact in a preset communication mode. According to the crusher remote monitoring and management platform of the invention, the operating state information and current signals of the crusher are transmitted to the data center through a GPRS wireless network; the data center can analyze the current state of the equipment according to the operating state information; and therefore, faults which will occur can be pre-judged, and the loss of users can be decreased, and the users can also know the operating state of the equipment through the platform.
Description
Technical field
The present invention relates to monitoring technique field, relate more specifically to disintegrating machine telemonitoring management platform.
Background technology
Because disintegrating machine is a set of independently equipment, disintegrating machine manufacturer can sell for this complete equipment all over the world.A lot of parts on disintegrating machine are consumables, need to change parts, and how to provide technical support in time when equipment breaks down after the raw material of broken certain output.In addition, if the production information not grasping equipment after sale will regular return visit client etc., these problems are brought very large difficulty after sale.
Summary of the invention
Based on above problem, the invention discloses disintegrating machine telemonitoring management platform;
Described platform comprises field acquisition unit, data center, data collection module and information management unit;
Described data center comprises first server, second server and the 3rd server;
The running status of disintegrating machine and service data for gathering running status and the service data of described disintegrating machine, and are sent to data collection module by described field acquisition unit;
Described data collection module is arranged on the 3rd server of data center, for receiving running status and the service data of the disintegrating machine that field acquisition unit sends, also for receiving from the alert data of information management unit and the setting data to disintegrating machine basic parameter, and send to field acquisition unit; Described data collection module leaves in the first server of data center after being further processed the running status received and service data;
Described information management unit is arranged on the second server of data center, the running status of the disintegrating machine deposited in foundation first server and service data generate the monitored picture of disintegrating machine operation and the statistical report form of disintegrating machine operation, and be provided for interface that monitor management platform parameters, field acquisition unit parameter and alarm parameters are set, and after generation is reported to the police, the warning of generation is sent to Related Contact by default communication mode.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The telemonitoring management platform structural drawing of the crusher that Fig. 1 provides for one embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be described in detail:
In one embodiment, disintegrating machine telemonitoring management platform is disclosed, field acquisition unit, data center, data collection module and information management unit;
Described data center comprises first server, second server and the 3rd server;
The running status of disintegrating machine and service data for gathering running status and the service data of described disintegrating machine, and are sent to data collection module by described field acquisition unit;
Described data collection module is arranged on the 3rd server of data center, for receiving running status and the service data of the broken machine that field acquisition unit sends; Meanwhile, also for receiving from the alert data of information management unit and the setting data to disintegrating machine basic parameter; Described data collection module leaves in the first server of data center after being further processed the data received;
Described information management unit is arranged on the second server of data center, for the statistical report form that the monitored picture of the data genaration disintegrating machine operation in first server and disintegrating machine are run, be provided for the interface that monitor management platform parameters, field acquisition unit parameter and alarm parameters are set simultaneously, when generation report to the police after and the warning of generation is sent to Related Contact by default communication mode.
The running state information of disintegrating machine and current signal are passed to data center by wireless network or mobile network by the present embodiment.The data server of data center can obtain change calculations according to current value and go out output hourly, and manufacturer just purchases according to the timely reminding user of production information and changes parts.Also can according to the current state of running state information analytical equipment, will there are those faults in anticipation equipment in advance, reduce the loss of user.User also can understand oneself equipment running status by this platform whenever and wherever possible simultaneously.
The present embodiment has data acquisition unit at disintegrating machine in-site installation, data collection module is equipped with in data center, be stored in real-time data base by after the data processing collected, data in real-time data base and the data in relevant database carry out associating and gather rear the generation various monitoring page, general analyzes form and maintenance management plan by information management unit.
As shown in Figure 1, field acquisition unit in the present embodiment can be multiple, that is this platform may be used for the running status and the service data that gather multiple disintegrating machine, and Storage and Processing can be carried out by data center to the data of different disintegrating machine, monitor multiple disintegrating machine simultaneously, save human resources.
In one embodiment, described disintegrating machine telemonitoring management platform also comprises field maintenance units, described field maintenance units is an intelligent terminal, and in-site installation and the hand-held described intelligent terminal of maintainer complete the maintenance of described platform, management and related data retrieval function.
Intelligent terminal described in the present embodiment utilizes GSM network, WiFi or other wireless networks and data center to carry out communication, when there is abnormal conditions in described disintegrating machine, maintainer long-rangely can safeguard disintegrating machine or manages, and does not need device context.
Maintainer can utilize described intelligent terminal to complete and check the running status of disintegrating machine, and historical information carries out the operations such as readjustment.Maintainer handheld field maintenance units can obtain maintenance management plan by wireless network from data center equally, and carries out on-the-spot targetedly tour and maintenance management.
Intelligent terminal described in the present embodiment can be smart mobile phone, panel computer, PAD intelligent terminal, notebook computer and other moveable intelligent terminals.
In one embodiment, described platform also comprises data general-purpose interface unit, and described data interface unit is for ensureing that described platform can carry out exchanges data with other equipment or platform.
The data layout of the data general-purpose interface unit in the present embodiment can be existing, also can be self-defining.
In one embodiment, described data center also includes short message server and mail server, is respectively used to store and receive note and mail.
Server described in the present embodiment is to store the warning message issuing Related Contact, so that follow-up inquiry.
In one embodiment, described field acquisition unit comprises PLC and ammeter, and described PLC is for gathering the running state information of described disintegrating machine; Described ammeter is for gathering electric current, voltage, the power data of disintegrating machine.
Field acquisition unit described in the present embodiment and disintegrating machine are arranged on device context jointly, for gathering running status and the service data of disintegrating machine; Described acquisition module gathers disintegrating machine running status function have been come based on PLC control module, and described ammeter is for measuring the electric current of disintegrating machine, voltage and electric current; Described collection in worksite module also includes 3G routing module, the described module just running status of disintegrating machine and the measurement data of ammeter is uploaded to data center, according to these information, data center can judge that whether the running status of disintegrating machine is normal, the need of maintenance or maintenance.
In one embodiment, described data collection module is further processed to the data that the field acquisition unit received sends the data comprising and the data of field acquisition unit collection are processed into the data layout meeting platform standard, such as, arrange and/or combine.
Data collection module described in the present embodiment is arranged in the 3rd server of data center, running status and the service data of the disintegrating machine sent from field acquisition unit can be received, the data sended over due to field acquisition unit do not meet the data layout of described platform, so data collection module is after receiving field acquisition unit data, now rearranged the data being combined into and meeting platform standard data layout.
In one embodiment, described default communication mode comprises the mode that note, mail or other instant message software carry out communication.
The selection of described reserved communication mode is to make Related Contact can obtain warning message fast and accurately to be further processed, to ensure the normal operation of disintegrating machine, so the telephone number of Related Contact can be stored in advance, send short messages fast to related personnel when there is warning, equally also can select mail or other can relate to the communication mode of Related Contact fast, certainly to be on the safe side, also can send note and mail to Related Contact simultaneously.
In one embodiment, described information management unit also includes and monitors the running status of disintegrating machine platform, and disintegrating machine service data carries out the function retrieved; The management that can also realize monitor supervision platform by the authority of different user; The authority of described different user is that the user provided by information management unit is arranged and user authority setting realizes.
More excellent, described information management unit monitors with the fault of Timeliness coverage disintegrating machine by the running status of described monitored picture to described disintegrating machine platform; The function that disintegrating machine service data is retrieved is completed in described statistical report form.
In one embodiment, described warning is that the warning preset with information management unit is limited to foundation, judges the disintegrating machine service data that data collection module receives, and generates warning message for the disintegrating machine running status be in alarm range or service data.
It is how to produce that the present embodiment is reported to the police in order to clearer explanation information management unit, the generation of described warning is to notify that related personnel carries out safeguarding or keeping in repair to device context, so this reports to the police is running status based on disintegrating machine and service data, when abnormal operational conditions and irregular operating data appear in disintegrating machine, information management unit will send alert data.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described example is only the present invention's part example, instead of whole examples.Based on the example in the present invention, those of ordinary skill in the art, not making the every other example obtained under creative work prerequisite, belong to the scope of protection of the invention.
In order to more clearly understand above-mentioned purpose of the present invention, feature and advantage, below in conjunction with accompanying drawing, the present invention is further described in detail.
In the following embodiments, using disintegrating machine as main monitoring target, will should be appreciated that, technical scheme of the present invention can be applied to various crusher.
Disintegrating machine telemonitoring management platform as described in Figure 1, can comprise: field acquisition unit, jointly be arranged on device context with disintegrating machine, for gathering running status and the service data of disintegrating machine; Data collection module, be arranged in the 3rd server of data center, the data that primary recipient field acquisition unit is uploaded, are stored in real-time data base after treatment, receive the various warning from information management unit and setup parameter simultaneously, send to field acquisition unit; Information management unit is arranged on second server, the real time data library information be arranged in first server is associated with relational database information, generate monitoring image and form in root, there is provided platform to set simultaneously, the interface of field acquisition unit parameter and alarm settings, and the warning that platform can be generated is sent to relevant being responsible in staff in time in modes such as note, mail, micro-letters.Field maintenance units, is one and has plant maintenance, and the intelligent terminal of the functions such as management and location lookup, in-site installation and maintainer's this equipment hand-held complete various management work.Data general-purpose interface unit is a software generic interface, and the data realizing this platform can carry out slitless connection with other platforms.
Field acquisition unit is integrated with ammeter module, PLC device operation control module, 3G routing module.PLC device operation control module is responsible for control and collection disintegrating machine running status and ammeter service data and the data upload data center will collected by 3G routing module.
Data collection module, described data collection module is arranged in the 3rd server of data center, for receiving the data that field acquisition unit is uploaded, be stored in after treatment in real-time data base, receive the various warning from information management unit and setup parameter simultaneously, and send to field acquisition unit.
Information management unit, described information management unit is arranged on second server, for the real time data library information be arranged in first server is associated with relational database information, and generate monitoring image and form, be provided for the interface that platform parameters, field acquisition unit parameter and alarm parameters are set simultaneously, and the warning that platform generates can be sent to Related Contact in time with default communication mode.
Described information management unit completes and represents all data, gather, analyzes and manage, and can carry out remote maintenance and management to field acquisition unit simultaneously;
The function of described information management unit comprises status surveillance, running current inquiry, fault statistics, energy consumption inquiry, inquiry working time, inventory inquiry, management maintenance, the management that can realize platform according to the authority of different user, can by the running status of the every platform equipment of form real time monitoring of list, statistics equipment mobility, failure rate, working service effectively manages.
Optionally, what described status surveillance comprised at least following items is one or more:
Running state monitoring (operation, stopping, communication failure);
Running current monitors;
Operation energy consumption monitors;
Working voltage supervision etc.
Optionally, what described fault statistics comprised at least following items is one or more:
The number of times that fault occurs;
The time that fault occurs;
Number of stoppages ratio;
Fault-time ratio.
Status surveillance comprises: running state monitoring (operation, stopping, communication failure), running current supervision, operation energy consumption supervision, working voltage supervision etc.
Running current inquiry comprise: disintegrating machine run time electric current record queries, can real-time tracing disintegrating machine run time electric current situation.
Other inquiries comprise: the inquiry of energy consumption when disintegrating machine runs, inlet amount, operating time log.
Fault statistics comprises: the number of stoppages, fault-time, release time, accreditation time etc. of disintegrating machine.
Energy Efficiency Analysis comprises: separate unit power consumption, inlet amount per hour, power consumption, inlet amount, working time.
Field maintenance units, for carrying out: device registration, facility information are checked, maintenance plan is checked, keep in repair emergency notice.
Universal data interface unit, for being software generic interface, for ensureing that the data of this platform can carry out slitless connection with other platforms.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operational zone, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
The foregoing is only preferred embodiment of the present invention, be not intended to limit protection scope of the present invention.All any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., be all included in protection scope of the present invention.
Claims (10)
1. disintegrating machine telemonitoring management platform, is characterized in that:
Described platform comprises field acquisition unit, data center, data collection module and information management unit;
Described data center comprises first server, second server and the 3rd server;
The running status of disintegrating machine and service data for gathering running status and the service data of described disintegrating machine, and are sent to data collection module by described field acquisition unit;
Described data collection module is arranged on the 3rd server of data center, for receiving running status and the service data of the disintegrating machine that field acquisition unit sends, also for receiving from the alert data of information management unit and the setting data to disintegrating machine basic parameter, and send to field acquisition unit; Described data collection module leaves in the first server of data center after being further processed the running status received and service data;
Described information management unit is arranged on the second server of data center, the running status of the disintegrating machine deposited in foundation first server and service data generate the monitored picture of disintegrating machine operation and the statistical report form of disintegrating machine operation, and be provided for interface that monitor management platform parameters, field acquisition unit parameter and alarm parameters are set, and after generation is reported to the police, the warning of generation is sent to Related Contact by default communication mode.
2. platform according to claim 1, it is characterized in that: preferred, described platform also comprises field maintenance units, and described field maintenance units is an intelligent terminal, and in-site installation and the hand-held described intelligent terminal of maintainer complete the maintenance of described platform, management and data retrieval function.
3. platform according to claim 1, is characterized in that: described platform also comprises data general-purpose interface unit, and described data general-purpose interface unit is for ensureing that described platform can carry out exchanges data with other equipment or platform.
4. platform according to claim 1, is characterized in that: described field acquisition unit comprises PLC and ammeter; Described PLC is for gathering the running status of described disintegrating machine; Described ammeter is for gathering electric current, voltage, the Power operation data of disintegrating machine.
5. platform according to claim 1, it is characterized in that: described data collection module is further processed the data that the field acquisition unit received sends, and comprising: the data data of field acquisition unit collection being processed into the data layout meeting platform standard.
6. platform according to claim 1, is characterized in that: carry out communication by mobile communications network between described field acquisition unit and data center; The default communication mode of described warning comprise in note, multimedia message, mail or other instant communication softwares one or more.
7. platform according to claim 1, is characterized in that: described information management unit also comprises and monitoring the running status of disintegrating machine, and to the function that disintegrating machine service data is retrieved; Also comprise the rights management to different user access monitoring platform.
8. platform according to claim 1, it is characterized in that: the alarm threshold preset with information management unit is for foundation, judged by the disintegrating machine service data received data collection module, warning message is generated to the disintegrating machine running status be in alarm range or service data.
9. platform according to claim 7, is characterized in that: described information management unit monitors to find the fault of disintegrating machine to described disintegrating machine by described monitored picture; The function that disintegrating machine service data is retrieved is completed in described statistical report form.
10. platform according to claim 7, is characterized in that: described rights management is that the user provided by information management unit is arranged and user authority setting realizes.
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| CN201510213512.0A CN104898567B (en) | 2015-04-28 | 2015-04-28 | Disintegrating machine remotely monitor management platform |
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| CN201510213512.0A CN104898567B (en) | 2015-04-28 | 2015-04-28 | Disintegrating machine remotely monitor management platform |
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| CN104898567B (en) | 2017-12-01 |
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