CN104851279A - Automatic test device of infrared remote controller, test system and test method - Google Patents
Automatic test device of infrared remote controller, test system and test method Download PDFInfo
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- CN104851279A CN104851279A CN201510309293.6A CN201510309293A CN104851279A CN 104851279 A CN104851279 A CN 104851279A CN 201510309293 A CN201510309293 A CN 201510309293A CN 104851279 A CN104851279 A CN 104851279A
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C25/00—Arrangements for preventing or correcting errors; Monitoring arrangements
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C23/00—Non-electrical signal transmission systems, e.g. optical systems
- G08C23/04—Non-electrical signal transmission systems, e.g. optical systems using light waves, e.g. infrared
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Abstract
The invention discloses an automatic test device of an infrared remote controller, a test system and a test method. The automatic test device of the infrared remote controller comprises a machine body, a test clamp which is installed on the machine body and used for positioning the infrared remote controller, a click component for simulating a key for pressing the infrared remote controller, an infrared signal receiving part for receiving an infrared signal transmitted by the infrared remote controller, a central control processing unit and a display device for displaying a test result, wherein the click component, the test clamp and the display device are electrically connected with the central control processing unit, the click component is movably installed on the machine body, and the test clamp is movably installed on the machine body and is opposite to the click component. The infrared remote controller is automatically tested by virtue of the automatic test device, the automatic loading and unloading of the automatic test device of the infrared remote controller can be realized, and the automation of the entire system can be realized.
Description
Priority information
Patent application hereby claims application number of the present invention is the right of priority of the application for a patent for invention of 201510124762.7.
Technical field
The present invention relates to a kind of field of machinery automation, particularly relate to a kind of Infrared remote controller ATE (automatic test equipment), test macro and method of testing thereof.
Background technology
As everyone knows, Infrared remote controller is a kind of wireless launcher, pass through digital coding, key information is encoded, infrared signal is launched by infrared diode, the infrared signal received is transformed into electric signal through infrared receiver by infrared signal, is decoded by processor, demodulates corresponding instruction to reach control corresponding device and completes required operation requirements.Infrared remote controller, after producing, needs to carry out the operations such as Performance Detection.Current operations needs manually to complete, and manually-operated operating personnel need the work carrying out repeatability, easily produce fatigue state, and the Detection job of product and efficiency can not be guaranteed.
Traditionally, when needs detect Infrared remote controller, general several buttons by artificial pressing telepilot, testing apparatus is decoded after receiving the signal that tested telepilot sends, and judge test result artificially, it needs a large amount of artificial, and detection speed is slow, is difficult to realize robotization batch testing.
Summary of the invention
One object of the present invention is to provide a kind of Infrared remote controller ATE (automatic test equipment), and it can automatically be tested Infrared remote controller.
Another object of the present invention is to provide a kind of Infrared remote controller Auto-Test System, it can automatically be tested Infrared remote controller, and the automatic feeding, discharge that can realize Infrared remote controller ATE (automatic test equipment), thus realize the robotization of whole system.
Another object of the present invention is to provide a kind of method of testing of Infrared remote controller Auto-Test System.
The present invention is achieved through the following technical solutions: a kind of Infrared remote controller ATE (automatic test equipment), described Infrared remote controller ATE (automatic test equipment) comprises body, be installed on the test fixture that Infrared remote controller is positioned on body, for simulating the click assembly of the button of pressing Infrared remote controller, for receiving the IR signal reception portion of the infrared signal that Infrared remote controller sends, for controlling described click assembly, the central control processing unit of signal that test fixture work and process IR signal reception portion receive and the display device for showing test results, described click assembly, test fixture and display device are electrically connected with central control processing unit, wherein, described click assembly is arranged on described body movably, described test fixture to be arranged on movably on described body and to be oppositely arranged with described click assembly.
The present invention also provides a kind of Infrared remote controller Auto-Test System, the automatic conveying equipment that described test macro comprises Infrared remote controller ATE (automatic test equipment) as above and is connected with described ATE (automatic test equipment), described automatic conveying equipment comprises matrix, be located on matrix for carrying the conveying device of Infrared remote controller, for capturing the product the mechanical arm be positioned on test fixture and the control panel for controlling described conveying device, robot work that are positioned in conveying device, described conveying device, mechanical arm are electrically connected with control panel.
The present invention further provides a kind of method of testing of Infrared remote controller Auto-Test System, it is realized by the test macro as above described in any one, comprises the following steps:
Step S30, be positioned at the automatic fixed product of described test fixture of installation position, move to test bit after completing installation, another test fixture being positioned at test bit has been tested back to installation position;
Step S40, by click assembly click the button be positioned on the product of test bit, the button of product is tested, test process is for receiving the detection signal by sending by the button of die pressing product by signal receiving part, by central control processing unit, the detection signal received by signal receiving part is decoded into waveform signal to be measured, and waveform signal to be measured and the reference waveform signal that prestores are compared obtains test result;
Step S50, is shown test results by display device.
Enforcement the invention has the beneficial effects as follows: Infrared remote controller ATE (automatic test equipment) of the present invention realizes the automatic location of product and fixing by test fixture, by clicking assembly, automatically clicking is carried out to the product be positioned on the test fixture of test bit, can realize automatically testing Infrared remote controller, further, the automatic transport of product is realized by arranging conveying device, realize capturing product from conveying device and putting down in test fixture by mechanical arm, can realize to Infrared remote controller ATE (automatic test equipment) automatic on, blanking, thus achieve the robotization of whole system, effectively can save artificial and cost, and measuring accuracy is high, greatly improve the reliability of Infrared remote controller quality control.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of Infrared remote controller Auto-Test System according to a first embodiment of the present invention;
Fig. 2 is the signal electrical diagram of the Infrared remote controller ATE (automatic test equipment) according to an embodiment of the invention;
Fig. 3 is the schematic perspective view of the Infrared remote controller ATE (automatic test equipment) shown in Fig. 1;
Fig. 4 is the schematic perspective view of another angle of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Fig. 5 is the schematic perspective view of the body of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Fig. 6 is the schematic perspective view of the click assembly of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Fig. 7 is the front schematic view of the click assembly of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Fig. 8 is the side schematic view of the click assembly of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Fig. 9 is the schematic perspective view of the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Figure 10 is the schematic perspective view of a part for the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 3, and it removes front supporting plate, positioning component and simulated battery assembly;
Figure 11 is another schematic perspective view of a part for the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 3, and it removes front supporting plate, positioning component and simulated battery assembly;
Figure 12 is the schematic perspective view of the positioning component of the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Figure 13 is the schematic perspective view of another angle of the positioning component of the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 3;
Figure 14 is the schematic perspective view of the simulated battery assembly of the test fixture of the Infrared remote controller ATE (automatic test equipment) of Fig. 1;
Figure 15 is the Facad structure schematic diagram of the image test section of Infrared remote controller ATE (automatic test equipment) according to another embodiment of the present invention;
Figure 16 is the Facad structure schematic diagram of the opto-electronic receiver plate on the test fixture of Infrared remote controller ATE (automatic test equipment) according to another embodiment of the present invention;
Figure 17 is the signal electrical diagram of Infrared remote controller ATE (automatic test equipment) according to another embodiment of the invention;
Figure 18 is the schematic perspective view of the automatic conveying equipment according to the first embodiment of the present invention;
Figure 19 is the schematic perspective view of the matrix in the automatic conveying equipment of Figure 18;
Figure 20 is the schematic perspective view of the parts in the framework of the automatic conveying equipment of Figure 18;
Figure 21 is the schematic perspective view of the mechanical arm of the automatic conveying equipment of Figure 18;
Figure 22 is the schematic perspective view that grippers do not installed by the mechanical arm shown in Figure 18;
Figure 23 is the schematic perspective view of the grippers of the mechanical arm shown in Figure 18;
Figure 24 is the process flow diagram of the using method of the Infrared remote controller Auto-Test System of first embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further detailed.Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further detailed.
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not limitation of the present invention being interpreted as.On the contrary, embodiments of the invention comprise fall into attached claims spirit and intension within the scope of all changes, amendment and equivalent.In illustrated embodiments of the invention; the object of the term position such as " left side ", " right side ", " front end ", " rear end " is adopted to be to make description more clear; be understandable that; in other embodiments; the position of each parts and orientation can change accordingly as required and adjust, also in protection scope of the present invention.
As shown in Fig. 1 to Figure 24, Infrared remote controller Auto-Test System of the present invention, comprise: Infrared remote controller ATE (automatic test equipment) 1000 and the automatic conveying equipment 100 be connected with Infrared remote controller ATE (automatic test equipment) 1000, the side of described Infrared remote controller ATE (automatic test equipment) 1000 is working position side, and described automatic conveying equipment 100 is installed on the working position side of described Infrared remote controller ATE (automatic test equipment) 1000, wherein, described Infrared remote controller ATE (automatic test equipment) 1000 comprises body 101, be installed on the test fixture 300 that Infrared remote controller is positioned on body 101, for simulating the click assembly 200 of the button of pressing Infrared remote controller, for the IR signal reception portion 520 of the signal that the button receiving Infrared remote controller sends, optionally comprise the image test section 540 of the testing image of the display screen display for taking Infrared remote controller, for controlling described click assembly 200, test fixture 300 works and processes described IR signal reception portion 520, the central control processing unit 400 of signal that image test section 540 receives and the display device 600 for showing test results, described click assembly 200 is arranged on described body 101, described test fixture 300 to be arranged on described body 101 and to be oppositely arranged with described click assembly 200, described click assembly 200, test fixture 300, IR signal reception portion 520, image test section 540 and display device 600 are electrically connected with central control processing unit 400, described automatic conveying equipment 100 comprises matrix 10, be located on matrix 10 for carrying the conveying device 30 of Infrared remote controller, for capturing the product be positioned in conveying device 30 and the mechanical arm 50 be positioned on test fixture 300 and for the control panel controlling described conveying device 30, mechanical arm 50 works, described conveying device 30, mechanical arm 50 are electrically connected with control panel.The present inventor by long-term research and Curve guide impeller Infrared remote controller Auto-Test System of the present invention, for global First can carry out the fully-automatic intelligent system of Auto-mounting and detection to Infrared remote controller.Product can be realized to be transported to mechanical arm 50 place by conveying device 30 by the automatic conveying equipment 100 of Infrared remote controller Auto-Test System of the present invention, the test fixture 300 by mechanical arm 50 product being put into Infrared remote controller ATE (automatic test equipment) 1000 again detects, testing process is click the button that the product be positioned on test fixture 300 clicked by assembly 200, described button feeds back signal to IR signal reception portion and/or described image test section 540 is taken the testing image of the display screen display of Infrared remote controller and testing image signal is sent to central control processing unit 400, pass through and IR signal reception portion 520, the central control processing unit 400 that image test section 540 is electrically connected carries out process to above-mentioned signal and obtains test result, and test result is presented in display device 600.And then qualified and underproof product will be detected through Infrared remote controller ATE (automatic test equipment) 1000 by mechanical arm 50 and put into corresponding position respectively; The full mechanical automation of whole process realizes, and effectively can save artificial and cost.
Specifically, as shown in Figures 2 to 5, the Infrared remote controller ATE (automatic test equipment) 1000 of first embodiment of the invention comprises body 101, clicks assembly 200, test fixture 300, central control processing unit 400, IR signal reception portion 520, display device 600, pointing input device 700, supply unit 800 and memory storage 900.Click assembly 200, test fixture 300, IR signal reception portion 520 and display device 600 to be arranged on body 101.Central control processing unit 400, pointing input device 700, supply unit 800 and memory storage 900 can be arranged on body 101, also can be arranged on other the suitable positions outside body 101.The Infrared remote controller ATE (automatic test equipment) 1000 of first embodiment of the invention for simultaneously to multiple Infrared remote controller (for can test the Infrared remote controller that two test fixtures 300 are installed simultaneously in the present embodiment, each test fixture 300 is provided with 4, totally 8) automatically test.
Consult Fig. 3, central control processing unit 400 is responsible for the action control of the entirety of Infrared remote controller ATE (automatic test equipment) 1000.Central control processing unit 400 is electrically connected with click assembly 200, test fixture 300, IR signal reception portion 520, display device 600, pointing input device 700, supply unit 800 and memory storage 900, carries out the cooperation control of each parts and the transmitting-receiving of signal.Central control processing unit 400 comprises CPU (CentralProcessing Unit, CPU (central processing unit)), the part such as IO interface, realize the control to each parts by described CPU, and carry out by described IO interface and each parts the reception and the transmission that are electrically connected to carry out various signal.Be understandable that, CPU realizes the transmitting-receiving of cooperation control to each parts and signal by the software program preset, the applicant of described software program the application has submitted to software copyright to register, existing CPU and software control procedure be understandable that, as long as can realize controlling functions required for the present invention also may be used for the present invention.Central control processing unit 400 can be embodied as such as: computing machine, customization function module, PLC, single-chip microcomputer etc.Pointing input device 700 comprises keyboard 710 and mouse 720, for operating central control processing unit 400.Described supply unit 800 is powered for giving central control processing unit 400.Described memory storage 900 can be wholely set with central control processing unit 400, such as: the hard disk that can be computing machine, also can be the memory storages such as network cloud server.In the present embodiment, memory storage 900 is hard disc of computer, comprises ROM (Read Only Memory ROM (read-only memory)), RAM (Random Access Memory random access memory).Wherein, ROM may be used for storing the working routine etc. of telepilot picture, the reference waveform signal of telepilot, the standard picture of telepilot, the groundwork of Infrared remote controller ATE (automatic test equipment) 1000.RAM can be used as the perform region etc. of Infrared remote controller ATE (automatic test equipment) 1000, described memory storage is known to those skilled in the art, memory storage 900 is electrically connected with central control processing unit 400 or can be integrated into a module with central control processing unit 400, so that the data of preserving in central control processing unit 400 accessing storage devices 900.
As shown in Figures 3 to 5, body 101 is table type structure, and bottom is provided with leg and roller, is convenient to fixing and carrying.Body 101 comprises upper frame body 102, belly board 104 and lower frame body 106.Upper frame body 102, belly board 104 and lower frame body 106 set gradually in the vertical direction.Belly board 104 is positioned at the middle part of body 101, belly board 104 is platforms of installation testing fixture 300, described belly board 104 is provided with installation position and test bit, described test fixture 300 is at least two, described at least two test fixtures 300 can be arranged on described belly board with reciprocating between test bit and installation position, described test bit is located at the front side of belly board 104, described click assembly 200 is positioned at the top of test bit, click assembly 200 and click the infrared remote controller be positioned on the test fixture 300 of test bit, the rear side of belly board 104 is located in described installation position, described mechanical arm 50 can be rotated to installation position, the infrared remote controller of crawl is positioned over and is positioned on the test fixture 300 of installation position.Described at least two test fixtures 300 can be reciprocated between test bit and installation position along Y direction by the driving of Y-axis drive division, and the structure of described Y-axis drive division refers to and hereafter describes in detail.In the present embodiment, described test fixture 300 is two, belly board 104 is provided with two work nests, 114, two test fixtures 300 and is movably located on respectively in described two work nests 114.Described click assembly 200 is movably installed in upper frame body 102, and be positioned at the top of the test bit of belly board 104, be oppositely arranged with the test fixture 300 being positioned at test bit, described click assembly 200 can be moved along X-direction and Z-direction by the driving of X-axis drive division, Z axis drive division, and the structure of described X-axis drive division, Z axis drive division refers to and hereafter describes in detail.Described click assembly 200 moves to click the telepilot on the test fixture 300 that is positioned in test bit along Z axis, and described click assembly 200 moves between two test fixtures 300 along X-axis, to realize the test to the telepilot be installed on described two test fixtures 300.The below of belly board 104 is lower frame body 106, central control processing unit 400 is arranged in lower frame body 106, other electrical equipment of Infrared remote controller ATE (automatic test equipment) 1000 can also be held in lower frame body 106, such as: supply unit 800, memory storage 900 etc., make the mounting structure of whole equipment more reasonable, and facilitate wiring.The bottom of belly board 104 is provided with keyboard support 108.Keyboard 710 and mouse 720 are placed on keyboard support 108, and handled easily person uses, and described keyboard and mouse can be used for operating central control processing unit 400, and can illustrate on a display screen.Display device 600 to be installed on upper frame body 102 and to expose the surface of upper frame body 102, for showing test data and result, in this enforcement, as shown in Figure 5, upper frame body 102 is formed with cavity 112 in the front of body 101, display device 600 is arranged in cavity 112, by display device 600 to be arranged in cavity 112 and to expose the surface of upper frame body 102, handled easily person observes the information in display device 600, and make one-piece construction more reasonable, be conducive to conserve space, meet ergonomics.In addition, upper frame body 102 is fixed with shield glass cover 116, described shield glass cover 116 is covered in the outside of described display device 600, for the protection of display device 600.Upper frame body 102 can rotate up by two hinges 110 top being openly located at body 101, by upwards overturning upper frame body 102, can enter upper frame body 102 inner, so that observe click assembly 200 and display device 600 and overhaul.
As shown in Figure 6 to 8, clicking assembly 200 for simulating the button of staff pressing telepilot, realizing robotization pressing keys.As mentioned above, described click assembly 200 is movably installed in upper frame body 102, and be positioned at the top of the test bit of belly board 104, be oppositely arranged with the test fixture 300 being positioned at test bit, described click assembly 200 is by X-axis drive division, the driving of Z axis drive division and can moving along X-direction and Z-direction, described click assembly 200 moves to click the telepilot on the test fixture 300 that is positioned in test bit along Z axis, and described click assembly 200 moves between two test fixtures 300 along X-axis, to realize the test to the telepilot be installed on described two test fixtures 300.In the illustrated embodiment, click assembly 200 comprise installing plate 201 and the several principal points be installed on described installing plate 201 tap the head 202 and several auxiliary point tap the head 204.In the present embodiment, principal point tap the head 202 and two auxiliary points, 204 formation, one group of point of tapping the head tap the head.In the illustrated embodiment, click assembly 200 to comprise four groups of points and tap the head.Often group point is tapped the head for clicking a telepilot.Preferably, principal point tap the head 202 and auxiliary point tap the head 204 front end be made up of colloid, there is the thin-skinned feature of contact, can available protecting remote controller key.Further, principal point tap the head 202 and auxiliary point tap the head and 204 regulate pressing force by air pressure or spring, make principal point tap the head 202 and the tap the head pressing of 204 pairs of buttons of auxiliary point there is cushion effect, dynamics is adjustable, can protection remote control device button effectively.In addition, described auxiliary point is tapped the head and 204 to be movably installed on described installing plate, and the position that auxiliary point is tapped the head can regulate.In sum, by principal point tap the head 202 and two auxiliary points tap the head 204, tap the head compared to single-point, can realize simultaneously or successively pressing three buttons, improve the work efficiency clicked efficiency and then improve whole Infrared remote controller ATE (automatic test equipment) 1000.Further, described principal point tap the head 202 with auxiliary point tap the head 204 have dynamics adjustable, contact the feature that thin-skinned, glue head size easily switches, can available protecting remote controller key.
One of main improvements of Infrared remote controller ATE (automatic test equipment) 1000 of the present invention are test fixture 300, inventor's test fixture 300 disclosed in front case is just simply installed on belly board, and telepilot is manually positioned on test fixture 300, there is no concrete structure and the move mode of open test fixture 300.Inventor constantly carries out research and design and has gone out the test fixture 300 with unique texture and function of the present invention.As mentioned above, the test fixture 300 of first embodiment of the invention can be reciprocated between test bit and installation position along Y direction by the driving of Y-axis drive division, when the telepilot be positioned on the test fixture 300 of test bit clicked by click assembly 200, another test fixture 300 moves to installation position, mechanical arm 50 is positioned on the test fixture 300 of installation position loads product to be measured at this, then this test fixture 300 is fixed automatically to telepilot to be measured, reciprocated by least two test fixtures 300, coordinate click assembly 200 and mechanical arm 50 can realize Auto-mounting and the test of telepilot.As depicted in figs. 3 and 5, in the present embodiment, the belly board 104 of described body 101 is provided with two work nests 114, two test fixtures 300 are movably located in two work nests 114 respectively, described belly board 104 is provided with installation position and test bit, two test fixtures 300 can be reciprocated between test bit and installation position along Y direction by the driving of Y-axis drive division, a test fixture 300 is made to be positioned at test bit by when clicking telepilot that assembly 200 clicks on this test fixture 300, another test fixture 300 moves to installation position, on this test fixture 300, product to be measured is loaded by mechanical arm 50.
As shown in Fig. 9 to Figure 14, test fixture 300 is for positioning multiple telepilot and fix simultaneously, carry out clicking and testing so that click assembly 200, test fixture 300 comprises base 301, be installed on positioning component 310 on base 301 and opto-electronic receiver plate 304, and described positioning component 310 is for clamping multiple Infrared remote controller simultaneously.Described opto-electronic receiver plate 304 is installed on the front end of base 301, described opto-electronic receiver plate 304 is provided with IR signal reception portion 520, the signal that described IR signal reception portion 520 sends for receiving telepilot, and be electrically connected with central control processing unit 400, thus detect whether each button of telepilot is qualified.Described positioning component 310 makes the power valve of telepilot and described IR signal reception portion 520 be oppositely arranged for being positioned to by multiple telepilot, the signal making IR signal reception portion 520 can receive telepilot preferably to send.The quantity in described IR signal reception portion 520 is corresponding with the quantity of telepilot.
In the present embodiment, in order to make telepilot when not installing battery, also can detect, described test fixture 300 also comprises and is installed on base 301, for the simulated battery assembly 320 powered on to telepilot.Preferably, in order to make telepilot horizontal positioned, be convenient to click assembly 200 and click all buttons on telepilot, described test fixture 300 also comprises and is installed on front supporting plate 302 on base 301 and for regulating the forestock plate height governor motion 340 of the height of front supporting plate 302.Further, in order to the telepilot making length longer is more effectively located, described test fixture 300 can also comprise rear supporting plate 350, and before coordinating, supporting plate 302 makes the placement of telepilot more reliable.
Described positioning component 310, opto-electronic receiver plate 304, simulated battery assembly 320, front supporting plate 302, rear supporting plate 350 are modular constructions, as the case may be, positioning component 310, opto-electronic receiver plate 304, simulated battery assembly 320, front supporting plate 302, rear supporting plate 350 are removably installed on base 301, and can remove from base 301, because the assembly of test fixture 300 can carry out selecting and installing as required, make the more reasonable structure of test fixture 300, function more complete, and convenient for maintaining and use.
Specifically, as shown in Figures 9 to 11, described base 301 comprises substrate 360 and is installed on the front and back adjustable track 330 of substrate 360 both sides, and positioning component 310, simulated battery assembly 320 can be arranged on base 301 movably forward and backward along front and back adjustable track 330.In the present embodiment, described front and back adjustable track 330 is provided with gathering sill 306, positioning component 310, simulated battery assembly 320 are installed on respectively in gathering sill 306 and also can move forward and backward along gathering sill 306, to regulate the position on positioning component 310, simulated battery assembly 320 fore-and-aft direction, to adapt to the needs of different remote.The two ends of positioning component 310, the two ends of simulated battery assembly 320 are tightened on front and back adjustable track 330 respectively by knob, can ensure that positioning component 310, simulated battery assembly 320 in the lateral direction can not deflections.
As shown in Figure 12 and Figure 13, positioning component 310 the first positioning strip 312, second positioning strip 313, the 3rd positioning strip 314 that comprise base plate 311 and be arranged in order in the longitudinal direction.First positioning strip 312, second positioning strip 313, the 3rd positioning strip 314 can movably be arranged on base plate 311, first positioning strip 312, second positioning strip 313, the 3rd positioning strip 314 are respectively arranged with the column upwards extended, fixing with what realized the telepilot of different size by the relative movement of the first positioning strip 312, second positioning strip 313, the 3rd positioning strip 314.In a preferred embodiment, the first positioning strip 312, the 3rd positioning strip 314 are fixed on base plate 311, and the second positioning strip 313 can movably be arranged on base plate 311.In the present embodiment, the first positioning strip 312 is provided with four the first columns 319 upwards extended.Second positioning strip 313 is provided with four the second columns 317 upwards extended.3rd positioning strip 314 is provided with four the 3rd columns 318 upwards extended.3rd column 318 aligns with the first column 319, by mobile second column 317, telepilot is fixed, be understandable that, each telepilot is fixedly clamped by first column 319, the 3rd column 318 and second column 317 3 place, and a positioning component 310 can fix four telepilots.Be understandable that, as long as the structure of the fixing positioning strip of the telepilot of different size can be realized and set-up mode all can be used for the present invention.Described first positioning strip 312, second positioning strip 313, the 3rd positioning strip 314 can be connected with positioning cylinder, by the driving of positioning cylinder, and can be automatically mobile with the effect realizing fixing telepilot in the lateral direction.In the embodiment shown in fig. 13, positioning cylinder 316 is connected with the second positioning strip 313, drives the second positioning strip 313, second positioning strip 313 to move left and right by positioning cylinder 316.Positioning cylinder 316 is electrically connected with central control processing unit 400 and is controlled by central control processing unit 400.When testing is complete, central control processing unit 400 sends unlock signal to positioning cylinder 316, and positioning cylinder 316 drives the second positioning strip 313 to move towards the direction of unclamping telepilot.In test process, central control processing unit 400 sends locking signal to positioning cylinder 316, and positioning cylinder 316 drives the second positioning strip 313 to move towards the direction of clamping telepilot.In the embodiment shown in fig. 13, automatically regulated the position of the second positioning strip 313 by cylinder, this fixed form is safer, stable.Be understandable that, also automatically regulate the position of the second positioning strip 313 by motor drive.As mentioned above, when telepilot is positioned on test fixture 300 by mechanical arm 50, moved left and right the position of the first positioning strip 312, second positioning strip 313 on positioning component, the 3rd positioning strip 314 by positioning cylinder 316, the automatically fixing of telepilot can be realized.And can by moving left and right the position of the first positioning strip 312, second positioning strip 313 on positioning component, the 3rd positioning strip 314, be positioned to make by the multiple telepilots be positioned on test fixture 300 power valve of telepilot just to described IR signal reception portion 520, the signal making IR signal reception portion 520 can receive telepilot preferably to send.
As shown in figure 14, simulated battery assembly 320 comprises underframe 321 and four modules 322 that power on.The module 322 that respectively powers on includes at least two simulated batteries.The profile of simulated battery is substantially identical with actual battery.In the present embodiment, the module 322 that respectively powers on includes the first simulated battery 323 and the second simulated battery 324.The module 322 that respectively powers on has width adjustment mechanism 327 and structure of adjusting length 328.By width adjustment mechanism 327, the width of the module 322 that respectively powers on can be changed, adapt to the battery compartment of the telepilot of the different in width such as employing No. 5 batteries, No. 7 batteries.The length of the module 322 that respectively powers on can be changed by structure of adjusting length 328, adapt to the battery compartment of the telepilot of the different lengths such as employing No. 5 batteries, No. 7 batteries.As shown in figure 14, width adjustment mechanism 327 is for being arranged on the horizontal elongated slot 327 on the first simulated battery 323.Horizontal elongated slot 327 extends in the lateral direction.Described underframe is correspondingly provided with mounting hole, by changing the position of the first simulated battery 323 on the left and right directions of underframe 321, and utilize screw to pass horizontal elongated slot 327 to be installed in the mounting hole of underframe, first simulated battery 323 is positioned on underframe 321, thus the width between the first simulated battery 323 and the second simulated battery 324 can be regulated, adapt to the battery compartment of the telepilot of different in width.Structure of adjusting length 328 is for being arranged on the longitudinal elongated slot 328 on the second simulated battery 324.Longitudinal elongated slot 328 extends in the longitudinal direction.Described underframe is correspondingly provided with mounting hole, by changing the position in the longitudinal direction of the second simulated battery 324 on underframe 321, and utilize screw to pass longitudinal elongated slot 328, be installed in the mounting hole of underframe, second simulated battery 324 is positioned on underframe 321, the relative position on the fore-and-aft direction between the first simulated battery 323 and the second simulated battery 324 can be regulated, adapt to the battery compartment of the telepilot of different length.It is worth mentioning that, although in the present embodiment, the module 322 that respectively powers on includes two simulated batteries, but the present invention is not limited thereto, the module that respectively powers on also can comprise the simulated battery of, three or other right quantities, preferably, for the ease of regulating respectively the power on width of module and length to adapt to the battery compartment of telepilot of different in width, length, the module that respectively powers on preferably includes two or more, more preferably comprise two simulated batteries, regulate more convenient, and make that structure is simpler, spatial arrangement is more reasonable.
As shown in figure 14, the first simulated battery 323 and the second simulated battery 324 include and power on cylinder 325 and be installed on front electrode 326 and the rear electrode 326 of cylinder 325 rear and front end that powers on.For the first simulated battery 323, the cylinder 325 that powers on, front electrode 326 and rear electrode 326 are described.As shown in figure 14, the first simulated battery 323 all has the cylinder 325 that powers on, is connected to front electrode 326 and rear electrode 326 before and after the cylinder 325 that powers on.When needing the parameter such as quiescent current, dynamic current measuring telepilot, under the power exported by not shown source of the gas, the cylinder 325 that powers on makes electrode 326 eject, when not needing the parameter such as quiescent current, dynamic current measuring telepilot, under the power exported by not shown source of the gas, the cylinder 325 that powers on utilizes negative pressure to be sucked by electrode 326.
As previously mentioned, described test fixture 300 also comprises and is installed on front supporting plate 302 on base 301 and for regulating the forestock plate height governor motion 340 of the height of front supporting plate 302, front supporting plate 302 can be installed on base 301 up or down.Regulated the height of front supporting plate 302 by forestock plate height governor motion 340, make the key face of telepilot be horizontality as far as possible, so that click assembly 200, telepilot to be measured is detected.As shown in figure 11, forestock plate height governor motion 340 comprises adjuster bar 343, the cylindrical gear 344 be arranged on adjuster bar 343, the bar shaped tooth bar 346 that engages with cylindrical gear 344, is arranged on the adjusting knob 349 of adjuster bar 343 end.The upper end of described bar shaped tooth bar 346 is fixedly connected with front supporting plate 302 by screw, the end of adjuster bar 343 passes front and back adjustable track, adjusting knob 349 be installed on front and back adjustable track outside and with end 348 clamping of adjuster bar 343, so that adjuster bar 343 is fixed on the adjustable track of front and back, by rotating adjusting knob 349, to carry out upper and lower adjustment to front supporting plate 302 easily, telepilot is made to be in horizontality, so that each button on telepilot clicked by click assembly 200.In the present embodiment, forestock plate height governor motion 340 has three pairs of cylindrical gears 344 and bar shaped tooth bar 346, stably can regulate the height of front supporting plate 302 thus.
Described test fixture 300 selectively comprises rear supporting plate 350 and for regulating the up-down adjustment track 370 of rear supporting plate 350 height, described rear supporting plate 350 is installed on the rear end of base 301.At telepilot from charged pool and when not needing to use simulated battery assembly 320 to power, or when telepilot is oversize, can use that rear supporting plate 350 coordinates front supporting plate, positioning component is fixed telepilot.As shown in Figure 10, in the present embodiment, described up-down adjustment track 370 is installed on substrate 360 both sides and is positioned at the rear end of front and back adjustable track 330, described up-down adjustment track 370 is provided with pilot hole 371, rear supporting plate 350 is installed in pilot hole 371 and also can moves up and down along pilot hole 371, correspondingly to regulate the position on rear supporting plate 350 above-below direction, telepilot is made to keep horizontality.
As Figure 1-3, the Infrared remote controller ATE (automatic test equipment) 1000 of first embodiment of the invention, after being positioned 4 telepilots by test fixture 300, central control processing unit 400 controls to click assembly 200, makes click assembly 200 simulate the button of pressing telepilot; IR signal reception portion 520 receives the infrared signal that telepilot sends, central control processing unit 400 receives the infrared signal that described IR signal reception portion 520 sends, infrared signal is decoded into waveform signal to be measured, and waveform signal to be measured and reference waveform signal are compared; Then in display device 600, show the result of comparison.If waveform signal to be measured and reference waveform signal inconsistent, then in display device 600, show this button detected defective; If waveform signal to be measured is consistent with reference waveform signal, then in display device 600, show this button detected qualified.Carry out the method for testing contrasted above by detection waveform signal to be measured and reference waveform signal, specifically can adopt inventor's method of testing disclosed in front case (publication No.: CN103344912A).
As shown in Figure 2, described Infrared remote controller ATE (automatic test equipment) 1000 also comprises X-axis drive division 210, first Y-axis drive division 230, second Y-axis drive division 240 and Z axis drive division 220.Wherein, first Y-axis drive division 230, second Y-axis drive division 240 reciprocates along Y-axis for driving two test suites respectively between test bit and installation position, (click assembly 200 and click the button being positioned at the telepilot of test bit) when being positioned at test bit to make one of them test suite, another test suite is positioned at installation position (telepilot is positioned over and is positioned on the test suite of installation position by mechanical arm 50).X-axis drive division 210 moves along X-axis for driving click assembly 200, make to click assembly 200 to move between described two test fixtures 300, Z axis drive division 220 moves along Z axis for driving click assembly 200, can realize clicking the button on telepilot downwards, upwards away from telepilot, thus make click assembly 200 can click the button being positioned at the telepilot that the test suite of test bit is installed.
As shown in Figure 7 and Figure 8, in the present embodiment, X-axis drive division 210 comprises the first movable plate 211, is installed on the X-axis CD-ROM drive motor 212 on the first movable plate 211, X-axis drives belt 214, X-axis guide rail 216.Wherein, X-axis CD-ROM drive motor 212 is one or two, being connected to X-axis drives one end of belt 214 or two ends to drive belt 214 to move for driving X-axis, and click assembly 200 and Z axis drive division 220 integral installation on X-axis guide rail 216, and drive belt 214 to be connected with X-axis.Under the driving of X-axis CD-ROM drive motor 212, click assembly 200 and Z axis drive division 220 drive belt 214 to drive by X-axis, slide along X-axis guide rail 216.As shown in Figure 7 and Figure 8, Z axis drive division 220 comprises the second movable plate 221, is installed on the Z axis CD-ROM drive motor 222 on the second movable plate 221, Z axis drives belt 224, Z axis guide rail 226.Wherein, Z axis CD-ROM drive motor 222 is one or two, is connected to Z axis and drives one end of belt 224 or two ends to drive belt 224 to move for driving Z axis, click assembly 200 and be installed on Z axis drive division 220, and drive belt 224 to be connected with Z axis.Under the driving of Z axis CD-ROM drive motor 222, click assembly 200 and drive belt 224 to drive by Z axis, slide along Z axis guide rail 226.In addition, the X-axis CD-ROM drive motor of X-axis drive division, the Z axis CD-ROM drive motor of Z axis drive division are electrically connected with central control processing unit 400, control X-axis CD-ROM drive motor, the running of Z axis CD-ROM drive motor or shut down by central control processing unit 400.Can realize clicking parts by said structure to move along X-axis, Z axis, and click parts can according to programming in advance, click be positioned at test bit test fixture 300 on all buttons of telepilot of installing.
As shown in Figures 2 and 3, first Y-axis drive division 230, second Y-axis drive division 240 is arranged on below the substrate 360 of two test fixtures 300 respectively, described first Y-axis drive division 230 moves along Y-axis for driving a test fixture 300 in two test fixtures 300, and described second Y-axis drive division 240 moves along Y-axis for driving another test fixture 300 in two test fixtures 300.Move along Y-axis by making two test fixtures 300, make two test fixtures 300 can travel to and fro between installation position and test bit, click assembly 200 when clicking the telepilot be positioned on a test fixture 300 of test bit, another test fixture 300 moves to installation position, mechanical arm 50 loads product to be measured on this test fixture 300, then this test fixture 300 is fixed automatically to telepilot to be measured, reciprocated along Y-axis by two test fixtures 300, with mechanical arm 50 with click assembly 200 and match, automatic loading and the test of telepilot to be measured can be realized.First Y-axis drive division 230, second Y-axis drive division 240 also comprises CD-ROM drive motor respectively, drives belt and guide rail, be similar to above-mentioned X-axis drive division 210, the structure of Z axis drive division 220, those skilled in the art is in conjunction with principle of the present invention and the concrete function that can realize the first Y-axis drive division 230, second Y-axis drive division 240 according to above-mentioned X-axis drive division 210, Z axis drive division 220.
Although in the illustrated embodiment, first Y-axis drive division 230, second Y-axis drive division 240 moves in Y-axis for driving two test fixtures 300, but the present invention is not limited thereto, the first Y-axis drive division 230, second Y-axis drive division 240 also can drive click assembly 200 to move along Y-axis.As long as when meeting spirit of the present invention, changing and clicking assembly 200 and the relative position of test fixture 300, pressing the different key of the telepilot be positioned on test fixture 300 fast.Preferably, the first Y-axis drive division 230, second Y-axis drive division 240 moves along Y-axis for driving two test fixtures 300, so that install telepilot by mechanical arm 50 on test fixture 300, realizes the full-automation of test macro.
In addition, as shown in figure 17, in another embodiment of the invention, described Infrared remote controller ATE (automatic test equipment) 1000A also comprises image test section 540, and image test section 540 is electrically connected with central control processing unit 400.This testing image for taking the testing image of the display screen display of telepilot, and is sent to described central control processing unit 400 by described image test section 540.As shown in figure 15, image test section 540 is arranged in back up pad 542.Back up pad 542 is arranged in upper frame body 102, and back up pad 542 is arranged on the top of test fixture 300.In the present embodiment, back up pad 542 is installed with 4 image test sections 540.Such as, but the present invention is not limited thereto, image test section 540 can be arranged in back up pad 542 in the mode moved around.This testing image and standard picture are compared by central control processing unit 400.Image test section 540 adopts industrial camera, and pixel is preferably the industrial camera of more than 5,000,000 pixels.Image test section 540 can be such as CCD camera.Image test section 540 is arranged on the top of test fixture 300, for taking picture and text and the numeral of the display screen display of telepilot.Such as when detection has the air-conditioning remote control of display screen, when pressing a certain button, the corresponding change of display information on display screen.Now, detected the infrared signal of the transmitting of telepilot to be measured by IR signal reception portion 520, judge that whether the button of telepilot is all effective.While taken the testing image that telepilot shows by image test section 540, this testing image and standard picture are compared by central control processing unit 400, judge whether display information on display screen correct, Multi strokes on display screen, lack stroke, secretly to draw, the defect such as light leak.
As shown in FIG. 16 and 17, in another embodiment of the invention, described Infrared remote controller ATE (automatic test equipment) 1000A also comprises infrared light intensity test section 510.Infrared light intensity test section 510 is electrically connected with central control processing unit 400, and described infrared light intensity test section 510 is for detecting the infrared ray electric strength of telepilot.Detected the infrared ray electric strength of telepilot by infrared light intensity test section 510, the irradiance of telepilot can be judged, and then judge the remote-controlled distance of telepilot.
As shown in FIG. 16 and 17, in another embodiment of the invention, described Infrared remote controller ATE (automatic test equipment) 1000A also comprises infrared signal emission part 530, and infrared signal emission part 530 is electrically connected with central control processing unit 400.Infrared signal emission part 530 is for sending standard infrared signals to telepilot.Infrared signal emission part 530 is for detecting the learning functionality of study remote controller.Study remote controller is made to enter mode of learning by button operation, receive the shape information that infrared signal emission part 530 sends, then shape information is converted into the Wave data representing the low and high level duration, analyze remote control mode parameters such as obtaining carrier frequency, preamble code, user code and key data code, stored in the storer of telepilot; Or directly by Wave data stored in the storer of telepilot.The matching degree of the waveform that the waveform sent after the quality of study remote controller learning functionality depends on study and infrared signal emission part 530 send.Infrared remote controller ATE (automatic test equipment) 1000A presses the button of study remote controller by clicking assembly 200, IR signal reception portion 520 receives the infrared signal that telepilot sends, central control processing unit 400 receives the infrared signal that described IR signal reception portion 520 sends, infrared signal is decoded into waveform signal to be measured, and waveform signal to be measured and reference waveform signal (waveform that the signal that such as infrared signal emission part 530 sends is formed) are compared; Then in display device 600, show the result of comparison.
As shown in figure 16, in another embodiment of the invention, on opto-electronic receiver plate 304, IR signal reception portion 520 is configured in below infrared signal emission part 530.Several infrared light intensity test section, be preferably four infrared light intensity test sections 510 and be configured in IR signal reception portion 520 and infrared signal emission part 530 around, the opto-electronic receiver plate of this structure, structural arrangement is more reasonable, can avoid the mutual interference between signal.
Below continue to describe in detail the automatic conveying equipment 100 of Infrared remote controller Auto-Test System, as shown in Fig. 1 and Figure 18 to Figure 23, the automatic conveying equipment 100 of first embodiment of the invention comprises matrix 10, the conveying device 30 for conveying products be located on matrix 10, for multi-direction multi-angle rotary with capture or put down product mechanical arm 50 and for control described conveying device 30, mechanical arm 50 work control panel (not shown), described conveying device 30, mechanical arm 50 are electrically connected with control panel.Automatic conveying equipment 100 of the present invention can realize product to be transported to mechanical arm 50 place by conveying device 30, by mechanical arm 50, product is put on the test fixture 300 being positioned at installation position of Infrared remote controller ATE (automatic test equipment) 1000 again, more qualified and underproof product will be detected through Infrared remote controller ATE (automatic test equipment) 1000 and put into corresponding position respectively; The full mechanical automation of whole process realizes, and effectively can save artificial and cost.
Specifically, as shown in Figure 18 to Figure 20, described matrix 10 comprises substrate 11, the framework 12 be installed on substrate 11, and to be installed on substrate 11 and the cabinet 13 be positioned in the middle part of described framework 12; Described substrate 11 is provided with several roller 14, to facilitate mobile automatic conveying equipment 100 and Infrared remote controller ATE (automatic test equipment) 1000 (Infrared remote controller ATE (automatic test equipment) 1000 is also positioned on substrate 11).Described framework 12 is provided with several opening 15, described opening 15 place can mounting glass door or windowpane, be conducive on the one hand keeping the clean of internal unit and dustlessization, another aspect is convenient observes in outside, or enters inspection or Awaiting Parts in matrix 10 by glass door.And, described framework 12 is provided with the LCDs 16 (product information that described LCDs 16 shows can be consistent with the product information that the display device 600 of Infrared remote controller ATE (automatic test equipment) 1000 shows) for showing product information, the left side of described framework 12 is provided with substandard products discharging opening 17, the right side of described framework 12 connects Infrared remote controller ATE (automatic test equipment) 1000, and the right side of described framework 12 is provided with certified products discharging opening 18.Described mechanical arm 50, conveying device 30 are installed on described cabinet 13, and described control panel is contained in described cabinet 13.
As shown in figure 20, by conveying device 30, product is transported to rear end (flowing end) from the front end (feed end) of conveying belt 33, the conveying device that described conveying device 30 can adopt this area common 30 pairs of Infrared remote controller are carried, preferably adopt the present inventor improved conveying device 30, the conveying device 30 of described improvement can consult another application that the applicant's name is called " a kind of automatic conveying system and using method thereof ".
As shown in Figure 20 to Figure 23, another main improvements of the present invention are the structure of mechanical arm, and described mechanical arm 50 is installed on the middle part of described cabinet 13, and correspondingly with the flowing end of described conveying device 30 arrange.Described mechanical arm 50 comprises pedestal 51, first rotary components 60, second rotary components 70, the 3rd rotary components 80 and the grabbing assembly 90 for capturing or put down product that connect successively, described first rotary components 60, second rotary components 70, the X-axis rotate of the 3rd rotary components 80 respectively in X-axis, Y-axis, Z axis.Consult Fig. 1 and Figure 20, by the setting of described first rotary components 60, second rotary components 70, the 3rd rotary components 80, make mechanical arm 50 can to anticlockwise to substandard products discharging opening 17, be rotated down the product captured in conveying device 30, to right rotation to the installation position of the belly board 104 of certified products discharging opening 18 and Infrared remote controller ATE (automatic test equipment) 1000, and corresponding for product being positioned over can be positioned on the test fixture 300 of installation position.
Specifically, as shown in Figure 20 to Figure 23, described pedestal 51 is fixed on cabinet 13, described first rotary components 60 is column spinner, described column spinner 60 can be installed on pedestal 51 around Z axis rotatably, make mechanical arm 50 can around Z axis in XY plane to anticlockwise to substandard products discharging opening 17, to right rotation to the installation position of the belly board 104 of certified products discharging opening 18 and Infrared remote controller ATE (automatic test equipment) 1000.In a preferred embodiment, described column spinner 60 can do 0 ° around Z axis and be installed on rotatably on pedestal 51 to 360 °, makes mechanical arm 50 larger around the rotary freedom of Z axis.First rotary components 60 that can realize doing around Z axis other versions that 0 ° to 360 ° rotates is understandable that, as long as also can be included in the structure of the application.
Described second rotary components 70 can be installed on the first rotary components 60 around Y-axis rotatably, and described second rotary components 70 can do 0 ° to 90 ° rotation around Y-axis.Make mechanical arm 50 can be rotated downwardly to capture the product that is positioned in conveying device 30 or be correspondingly positioned over by product around Y-axis and be positioned on the test fixture 300 of installation position, or in Y-axis, leave conveying device 30 or Infrared remote controller ATE (automatic test equipment) 1000.Specifically, in the present embodiment, described second rotary components 70 comprises the first linking arm 71, first revolving part 72 connected successively; Wherein, described first linking arm 71 is fixed on the first rotary components 60, namely on column spinner 60, described first linking arm 71 comprises two contiguous blocks, rotating shaft, described two contiguous blocks are individually fixed in the both sides of the first rotary components 60, and described rotating shaft to be connected between two contiguous blocks and to be positioned at two contiguous blocks one end away from the first rotary components 60; The rotating shaft that described first revolving part 72 is installed on described first linking arm 71 can rotate around the axis.Be understandable that, described second rotary components 70, by arranging the first linking arm 71 and the first revolving part 72, is rotated around the first linking arm 71 by the first revolving part 72, can realize the second rotary components 70 and rotate around Y-axis.But in order to make the rotary freedom of the second rotary components 70 better, and the structural stability of mechanical arm 50 is better.Preferably, described second rotary components 70 also comprises the second linking arm 73 and the second revolving part 74 connected successively, described second linking arm 73 is fixed on the first revolving part 72, the structure of described second linking arm 73 is similar to the first linking arm 71, comprise two contiguous blocks, rotating shaft, described two contiguous blocks are individually fixed in the both sides of the first revolving part, and described rotating shaft to be connected between two contiguous blocks and to be positioned at two contiguous blocks one end away from the first revolving part 72; The rotating shaft that described second revolving part 74 is installed on described second linking arm 73 can rotate around the axis.In the present embodiment, the front end of described first revolving part 72 is formed with U-shaped groove, and the rear end of described second revolving part 74 is contained in the U-shaped groove of described first revolving part 72 front end, and make the more reasonable structure of whole second revolving part 74, rotate effect is better.
Described 3rd rotary components 80 is rotary body, and described rotary body 80 can be installed on the second revolving part 74 around X-axis rotatably; In the present embodiment, described rotary body 80 can do 0 ° to 360 ° around X-axis and be installed on the second revolving part 74 rotatably, make the rotary freedom of mechanical arm 50 larger, described mechanical arm 50 coordinates the second rotary components 70 by the 3rd rotary components 80, and mechanical arm 50 can be made to realize the crawl of product at the diverse location place of conveying device 30 or Infrared remote controller ATE (automatic test equipment) 1000 or put down.The 3rd rotary components 80 that can realize doing around X-axis other versions that 0 ° to 360 ° rotates is understandable that, as long as also can be included in the structure of the application.
Described grabbing assembly 90 captures the pith of product as mechanical arm 50, it is installed on the 3rd rotary components 80, and can rotate around X-axis, Y-axis, thus make the flexibility ratio of mechanical arm 50 better, on the basis of the first rotary components 60, second rotary components 70, the X-axis rotate of the 3rd rotary components 80 respectively in X-axis, Y-axis, Z axis, grabbing assembly 90 rotates around X-axis, Y-axis accurate, the fine adjustment be applicable to mechanical arm 50 position, makes mechanical arm 50 capture or put down the accuracy of product better.Specifically, 3rd rotary components 80, namely the front end of rotary body 80 is provided with rotating shaft, grabbing assembly 90 can rotate around Y and rotatably be installed in described rotating shaft, in the present embodiment, consult Figure 21 and Figure 22, described grabbing assembly 90 can do in 0 ° to the 300 ° rotating shaft being installed on described rotary body 80 rotatably around Y-axis, the amplitude rotated is greater than the rotational steps of the second revolving part 74, is more conducive to the position regulating grabbing assembly 90.Specifically, described grabbing assembly 90 comprise connect successively the first spill spin block 91, second spill spin block 92, for capturing the grippers 93 of product, described first spill spin block 91 can in the rotating shaft that Y-axis is installed on described rotary body 80 rotatably, and namely described grabbing assembly 90 can be done in 0 ° to the 300 ° rotating shaft being installed on described rotary body 80 rotatably around Y-axis by the first spill spin block 91.Described first spill spin block 91 is provided with rotating shaft, described second spill spin block 92 can in the rotating shaft that Z axis is installed on the first spill spin block 91 rotatably, in the present embodiment, described second spill spin block 92 can do 0 ° to 360 ° rotation around Z axis, thus can regulate the crawl orientation of the grippers 93 that the second spill spin block 92 connects.The front end of described second spill spin block 92 is provided with coupling shaft, described grippers 93 is fixed on described coupling shaft, described grippers 93 comprises fixed head 94 and is located at the array sucker 95 for capturing product on fixed head 94, and each group sucker 95 correspondence captures a product.The product be positioned in conveying device 30 picked up by described sucker 95 by mechanical force, electromagnetic force or absorption affinity, be understandable that, can be used in capturing the other forms of grippers 93 of product and also can be used for the present invention, can realize the crawl of product by different mechanical systems, electronics mode etc. or put down.
Mechanical arm of the present invention 50 by the first rotary components 60 can around Z axis in XY plane to anticlockwise to substandard products discharging opening 17, to right rotation to conveying device 30, then to right rotation to the installation position of the belly board 104 of certified products discharging opening 18 and Infrared remote controller ATE (automatic test equipment) 1000; By the second rotary components 70, make mechanical arm 50 can be rotated downwardly to capture the product that is positioned in conveying device 30 or be correspondingly positioned over by product around Y-axis and be positioned on the test fixture 300 of installation position.Or in Y-axis, leave conveying device 30 or Infrared remote controller ATE (automatic test equipment) 1000; Rotated around X-axis by the 3rd rotary components 80 again, coordinate the second rotary components 70, can the crawl of product be realized at the diverse location place of conveying device 30 or Infrared remote controller ATE (automatic test equipment) 1000 or put down.Further, described grabbing assembly 90 is installed on the 3rd rotary components 80, and can rotate around X-axis, Y-axis, be applicable to accurate, the fine adjustment to mechanical arm 50 position, make mechanical arm 50 capture or put down the accuracy of product better.In a word, described mechanical arm 50 can realize the automatic capturing of product or put down, and can realize rotating between the installation position of the belly board 104 of conveying device 30 and Infrared remote controller ATE (automatic test equipment) 1000, the Infrared remote controller captured from conveying device being positioned over is positioned on the test fixture of installation position, rotary freedom is good, and positioning precision is high.
Control panel of the present invention is contained in described cabinet 13, and it is electrically connected with mechanical arm 50, conveying device 30, and for controlling described conveying device 30, mechanical arm 50 works.For example, electric control gear is electrically connected, for controlling the rotation of drive roll 40, two help rolls 41 with the motor driving drive roll 40, two help rolls 41 of conveying device 30 to rotate; Electric control gear is electrically connected with position sensor 301 and the solenoid valve for being connected cylinder 36, for making position sensor 301 work, and solenoid valve is opened and closed.Electric control gear is connected with mechanical arm 50, rotates around X-axis, Y-axis, Z axis for controlling mechanical arm 50.In a word, the control panel that can realize conveying device 30, mechanical arm 50 carry out control circui all can be used for the present invention, and those skilled in the art can be realized by existing control method, do not repeat at this.
As shown in figure 24, the present invention also discloses the using method of above-mentioned Infrared remote controller Auto-Test System, and it is realized by above-mentioned automatic conveying equipment 100 and Infrared remote controller ATE (automatic test equipment) 1000.The using method of described Infrared remote controller Auto-Test System comprises the following steps:
Step S10, conveying device product being put into described automatic conveying equipment are carried;
Step S20, capture the product in conveying device by mechanical arm and put into being positioned on a test fixture of installation position of Infrared remote controller ATE (automatic test equipment).In this step, more specifically, comprise the steps: step S21, mechanical arm 50 rotates to the rear end of conveying device 30, captures the product be positioned in conveying device 30.In the step s 21, mechanical arm 50 rotates to conveying device 30 place by the first rotary components 60, be rotated down by the second rotary components 70, grabbing assembly 90 correspondingly captures product, in this process, mechanical arm 50 accurately can also be located to capture product by the rotation of the 3rd rotary components 80 and grabbing assembly 90 itself, mechanical arm 50 captures product by the sucker 95 on grabbing assembly 90, several product can be captured simultaneously, in the present embodiment, each crawl two products.Step S22, mechanical arm 50 rotates after capturing product to be then positioned over by product to Infrared remote controller ATE (automatic test equipment) 1000 and is positioned on the test fixture 300 of installation position.
Step S30, be positioned at the described test fixture 300 automatically fixed product of installation position, move to test bit after completing installation, another test fixture 300 being positioned at test bit has been tested back to installation position.In this step, two test fixtures 300 can be reciprocated between test bit and installation position along Y direction by the driving of Y-axis drive division, when mechanical arm 50 puts into product to the test fixture 300 being arranged in installation position, another test fixture 300 is positioned at test bit, click the button that the product be positioned on the test fixture 300 of test bit clicked by assembly 200, detect when moving to test bit after test fixture 300 installation being positioned at installation position, at this moment another test fixture 300 having completed test falls back on installation position to carry out the installation of product and fixes, by two test fixtures 300 reciprocating between installation position and test bit, the operation of system can be made so more reasonable, more can save time and cost.
Step S40, by click assembly 200 click the button be positioned in the Infrared remote controller of test bit, the button of product is tested, the infrared signal that test process is launched for being received the button by pressing Infrared remote controller by IR signal reception portion, by central control processing unit, the infrared signal received by IR signal reception portion is decoded into waveform signal to be measured, and waveform signal to be measured and the reference waveform signal that prestores are compared obtains test result.In this step, described click assembly 200 moves to click the telepilot on the test fixture 300 that is positioned in test bit along Z axis, and described click assembly 200 moves between two test fixtures 300 along X-axis, to realize the test to the telepilot be installed on described two test fixtures 300.In this step, comprise step S42 alternatively, the infrared signal by sending by the button of die pressing product is received by IR signal reception portion 520, such as: pressing air-conditioning remote control can at the display screen display image of air-conditioning remote control, by central control processing unit 400, this testing image and the standard picture prestored are compared again, obtain test result.It is worth mentioning that, the described reference waveform signal demand prestored gathers in advance, in the exemplary gatherer process of reference waveform signal, IR signal reception portion 520 receives the infrared signal of each button of telepilot engineering prototype, then, signal is sent into central control processing unit 400 to process, the time span result of each low and high level is transferred to central control processing unit 400, also waveform signal directly directly can be read in central control processing unit 400 by communication parallel port by user software, the high-low level time length of each signal bits is drawn again by software analysis, signal waveform after user software process and related data are shown to user, and the duration of every signal and relevant parameters are kept in the file of setting, so that it is for subsequent use to make reference waveform signal during follow-up test.Present inventor discloses a kind of remote controller detection method in first application for a patent for invention (publication No. CN102881151), in this application, can this be attached in the application in the method for testing of first application for a patent for invention, for complete measured signal waveform that remote controller key to be measured launches and engineering prototype button launch infrared signal Engineering Signal waveform contrast.Adopt the mode of waveform comparison to test the push button signalling of telepilot, the test of compatible most telepilot, greatly reduce the spending of device upgrade that manufacturer brings because of replacement of products or upgrading or increasing purchase.In this step, usually different buttons can be pressed, repeatedly step S40.In the process of each pressing keys, be likely pressing button, also may press two or more button simultaneously.In this step, if judge not need to press more key, then end is tested.
Step S50, is shown test results by display device 600.In this step, display device 600 shows following important parameter: 1. the duration of preamble code (i.e. first code) low and high level of tested test-run a machine (is set to D0, unit is microsecond us) with the difference percentage (telepilot as multiple in multiple channel test then divides multiple passage to show) of the duration (D0') of model machine preamble code low and high level.The mathematic(al) representation of its number percent is: R0=(D0-D0')/D0'*100%; Select first code to make comparisons and mainly consider that the wavelength of first code is longer, can greatly increase judged result precision, namely in above formula, denominator D0' is larger, and number percent is more accurate.Realistic accuracy can be easy to control within 0.1%.Far away higher than the demand (peak demand be 1% within) of user, also far above existing decoding technique test infrared signal, its fault-tolerant number percent is even up to 20%, classic method only has just can reach precision within 1% by carrier test, but need instrument be increased newly, and lost labor.2. waveform shows the correctness of each, errors excepted position, then distinguish on a display screen with red-colored waveform and show.3. show the item of corresponding bad button, or the position of the bad button of graphic software platform.4. telepilot as multiple in multiple channel test, then can bad passage corresponding to graphic software platform, i.e. the location number of bad telepilot; 5. show the dynamic current of each telepilot; 6. show the quiescent current of each telepilot; 7. show the infrared ray electric strength of each telepilot; 8. show the image of the display screen display of each telepilot.
Step S60, puts into certified products discharging opening and unacceptable product discharging opening by mechanical arm 50 respectively by test passes and underproof product, completes an automatic transport and test job.In this step, mechanical arm 50 rotates to certified products discharging opening 18, and the product of test passes is put into certified products discharging opening 18, or mechanical arm 50 rotates to substandard products discharging opening 17, and the product of test failure is put into substandard products discharging opening 17.In this step, the product of test passes and the product of test failure are distinguished, respectively certified products and unacceptable product are put into certified products discharging opening 18 or substandard products discharging opening 17 by mechanical arm 50, carry out follow-up process.
In sum, implement the Infrared remote controller Auto-Test System of the preferred embodiment of the present invention, at least there is following beneficial effect: 1, Infrared remote controller ATE (automatic test equipment) of the present invention realizes the automatic location of product and fixing by test fixture, by clicking assembly, automatically clicking is carried out to the button of the product be positioned on the test fixture of test bit, button feeds back signal to IR signal reception portion, through central control processing unit, process is carried out to signal and obtain test result, and by test result display on the display apparatus, can realize fully automatically testing four or more telepilots, drastically increase production efficiency, effectively save artificial, and measuring accuracy is high, greatly improve the reliability of Infrared remote controller quality control.In addition, the Infrared remote controller ATE (automatic test equipment) that application the present invention researches and develops, in can greatly promoting telepilot to produce, the popularization of automatic test is with universal, produces obvious social benefit.Further, Infrared remote controller Auto-Test System of the present invention realizes the automatic transport of product by arranging conveying device, realize capturing product from conveying device and putting down in test fixture by mechanical arm, the automatic feeding, discharge to Infrared remote controller ATE (automatic test equipment) can be realized, thus achieve the robotization of whole system, can effectively save manually with cost (relative manual mode can save 4 to 8 Manufacturing Workers).
2, test fixture of the present invention can be reciprocated between test bit and installation position along Y direction by the driving of Y-axis drive division, when the telepilot be positioned on the test fixture of test bit clicked by click assembly, another test fixture moves to installation position, mechanical arm loads product to be measured on this test fixture, then this test fixture is fixed automatically to telepilot to be measured, reciprocated by least two test fixtures, coordinate click assembly and mechanical arm can realize Auto-mounting and the test of telepilot; And described test fixture can clamp multiple product automatically by positioning component simultaneously, can be powered on to product by simulated battery assembly, by front supporting plate, rear supporting plate and their governor motion, product can be made effectively to be located, and ensure that product is horizontal.
3, click assembly of the present invention is by arranging several principal point and tap the head and two auxiliary points being tapped the head, tap the head compared to single-point, can realize pressing three buttons simultaneously or successively, improve the work efficiency clicked efficiency and then improve whole Infrared remote controller ATE (automatic test equipment).
4, mechanical arm of the present invention, by the first rotary components can around Z axis in XY plane to anticlockwise to substandard products discharging opening, to right rotation to conveying device, then to right rotation to the working position of certified products discharging opening and proving installation; By the second rotary components, make mechanical arm can be rotated downwardly to capture the product that is positioned in conveying device or be correspondingly positioned over by product around Y-axis and be positioned in the Infrared remote controller ATE (automatic test equipment) of installation position, or in Y-axis, leave conveying device or Infrared remote controller ATE (automatic test equipment); Rotated around X-axis by the 3rd rotary components again, coordinate the second rotary components, can the crawl of product be realized at the diverse location place of conveying device or Infrared remote controller ATE (automatic test equipment) or put down.Further, described grabbing assembly is installed on the 3rd rotary components, and can rotate around X-axis, Y-axis, be applicable to accurate, the fine adjustment to position of manipulator, mechanical arm is captured or to put down the accuracy of product better.In a word, described mechanical arm can realize the automatic capturing of product or put down, and can realize the rotation between different station, and rotary freedom is good, and positioning precision is high.
In describing the invention, it is to be appreciated that term " first ", " second " etc. are only for describing object, and instruction or hint relative importance can not be interpreted as.In describing the invention, except as otherwise noted, the implication of " multiple " is two or more.
Although illustrate and describe embodiments of the invention, those having ordinary skill in the art will appreciate that: can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present invention and aim, scope of the present invention is by claim and equivalents thereof.
Claims (11)
1. an Infrared remote controller ATE (automatic test equipment), it is characterized in that, described Infrared remote controller ATE (automatic test equipment) comprises body, be installed on the test fixture that Infrared remote controller is positioned on body, for simulating the click assembly of the button of pressing Infrared remote controller, for receiving the IR signal reception portion of the infrared signal that Infrared remote controller sends, for controlling described click assembly, the central control processing unit of signal that test fixture work and process IR signal reception portion receive and the display device for showing test results, described click assembly, test fixture and display device are electrically connected with central control processing unit, wherein, described click assembly is arranged on described body movably, described test fixture to be arranged on movably on described body and to be oppositely arranged with described click assembly.
2. Infrared remote controller ATE (automatic test equipment) according to claim 1, it is characterized in that, described test macro also comprises the image test section of the testing image of the display screen display for taking Infrared remote controller, described image test section is installed on the top of described test fixture, and described image test section is electrically connected with described central control processing unit;
Described Infrared remote controller testing apparatus also comprises the infrared light intensity test section of the infrared ray electric strength for detecting Infrared remote controller, described Infrared remote controller testing apparatus is installed on the front end of described test fixture, and described infrared light intensity test section is connected with described central control processing unit;
Described Infrared remote controller testing apparatus also comprises for sending standard infrared signals to the infrared signal emission part of Infrared remote controller, described Infrared remote controller testing apparatus is installed on the front end of described test fixture, and described infrared signal emission part is connected with described central control processing unit.
3. Infrared remote controller ATE (automatic test equipment) according to claim 1, it is characterized in that, described body comprises and sets gradually upper frame body, belly board and lower frame body in the vertical direction, described display device is arranged on described upper frame body, described belly board is provided with installation position and test bit, described test fixture is at least two, and described at least two test fixtures can be arranged on described belly board with reciprocating between test bit and installation position; Described click assembly to be movably installed in upper frame body and to be positioned at the top of test bit, is oppositely arranged with the test fixture being positioned at test bit.
4. Infrared remote controller ATE (automatic test equipment) according to claim 3, it is characterized in that, the quantity of described test fixture is two, described Infrared remote controller ATE (automatic test equipment) also comprises the X-axis drive division for driving described click assembly to move to make the movement between two test fixtures of click assembly along X-axis, move to click the Z axis drive division of the Infrared remote controller be positioned on the test fixture of test bit for driving described click assembly along Z axis, for driving a test fixture in two test fixtures along the first Y-axis drive division of Y-axis movement between test bit and installation position, for driving another test fixture in two test fixtures along the second Y-axis drive division of Y-axis movement between test bit and installation position, described X-axis drive division, first Y-axis drive division, second Y-axis drive division and Z axis drive division are electrically connected with described central control processing unit respectively.
5. the Infrared remote controller ATE (automatic test equipment) according to claim 1-4 any one, it is characterized in that, described click assembly comprises installing plate and the several principal points be installed on described installing plate are tapped the head and several auxiliary point is tapped the head, wherein, described several auxiliary point is tapped the head and is movably installed on described installing plate.
6. the Infrared remote controller ATE (automatic test equipment) according to claim 1-4 any one, it is characterized in that, described test fixture comprises base, be installed on base for clamp Infrared remote controller positioning component, for placing and the simulated battery assembly powered on for Infrared remote controller, described positioning component, simulated battery assembly can be arranged on base movably forward and backward; Wherein, described positioning component comprises base plate and is arranged on the first positioning strip, the second positioning strip, the 3rd positioning strip on base plate, first positioning strip, the second positioning strip, the 3rd positioning strip are arranged in order in the longitudinal direction and it are arranged at intervals with many root posts respectively, in described first positioning strip, the second positioning strip, the 3rd positioning strip, at least one positioning strip is connected with the positioning cylinder for driving positioning strip to move left and right, and positioning cylinder is electrically connected with central control processing unit; Described simulated battery assembly comprises underframe and is installed on the several modules that power on underframe, the module that respectively powers on comprises at least two simulated batteries, and the module that respectively powers on has the width adjustment mechanism for changing the module width that respectively powers on and the structure of adjusting length for changing the module length that respectively powers on, described simulated battery comprises and powers on cylinder and be installed on front electrode and the rear electrode of the cylinder rear and front end that powers on.
7. Infrared remote controller ATE (automatic test equipment) according to claim 6, it is characterized in that, described test fixture also comprises the opto-electronic receiver plate be installed on base, described opto-electronic receiver plate is provided with the IR signal reception portion for receiving the signal that Infrared remote controller sends, described IR signal reception portion is oppositely arranged with positioning component and is electrically connected with central control processing unit;
Described test fixture also comprises and is installed on front supporting plate on base and for regulating the forestock plate height governor motion of the height of front supporting plate, described forestock plate height governor motion comprises adjuster bar, the several gears be arranged on adjuster bar, with several tooth bars of gears meshing, be installed on the adjusting knob on base, the upper end of described tooth bar is fixedly connected with front supporting plate, and the end of adjuster bar passes base and the clamping of adjusting knob phase;
Described test fixture also comprises the rear supporting plate that is installed on base rear end and for regulating the up-down adjustment track of rear supporting plate height.
8. an Infrared remote controller Auto-Test System, it is characterized in that, described test macro comprises the Infrared remote controller ATE (automatic test equipment) as described in claim 1 to 7, and the automatic conveying equipment to be connected with described ATE (automatic test equipment), described automatic conveying equipment comprises matrix, be located at the conveying device for carrying Infrared remote controller on matrix, for capturing the product the mechanical arm be positioned on test fixture that are positioned in conveying device, and for controlling described conveying device, the control panel of robot work, described conveying device, mechanical arm is electrically connected with control panel.
9. Infrared remote controller Auto-Test System according to claim 8, it is characterized in that, described mechanical arm comprises the pedestal, the first rotary components, the second rotary components, the 3rd rotary components and the grabbing assembly for capturing or put down product that connect successively, described first rotary components, the second rotary components, a 3rd rotary components X-axis rotate respectively in X-axis, Y-axis, Z axis; Described mechanical arm rotates between conveying device and the installation position of belly board, the Infrared remote controller captured is positioned over is positioned on the test fixture of installation position from conveying device.
10. Infrared remote controller Auto-Test System according to claim 9, is characterized in that, described first rotary components comprises column spinner, and described column spinner can be installed on pedestal rotatably around Z axis;
Described second rotary components can be installed on the first rotary components around Y-axis rotatably, described second rotary components comprises the first linking arm, the first revolving part, the second linking arm, the second revolving part that connect successively, wherein, described first linking arm is fixed on the first rotary components, described first linking arm comprises two contiguous blocks, rotating shaft, described two contiguous blocks are individually fixed in the both sides of the first rotary components, and described rotating shaft is connected between two contiguous blocks; The rotating shaft that described first revolving part is installed on described first linking arm can rotate around the axis; Described second linking arm is fixed on the first revolving part, and described second linking arm comprises two contiguous blocks, rotating shaft, and described two contiguous blocks are individually fixed in the both sides of the first revolving part, and described rotating shaft is connected between two contiguous blocks; The rotating shaft that described second revolving part is installed on described second linking arm can rotate around the axis;
Described 3rd rotary components comprises rotary body, and described rotary body can be installed on the second revolving part around X-axis rotatably, and the front end of described rotary body is provided with rotating shaft;
Described grabbing assembly comprise connect successively the first spill spin block, the second spill spin block, for capturing the grippers of product, described first spill spin block can in the rotating shaft that Y-axis is installed on described rotary body rotatably, described first spill spin block is provided with rotating shaft, described second spill spin block can in the rotating shaft that Z axis is installed on the first spill spin block rotatably, the front end of described second spill spin block is provided with coupling shaft, and described grippers is fixed on described coupling shaft; Described grippers comprises fixed head and is located at the array sucker for drawing product on fixed head.
The method of testing of 11. 1 kinds of Infrared remote controller Auto-Test Systems, is characterized in that, it is realized by the test macro as described in claim 8 to 10 any one, comprises the following steps:
Step S30, be positioned at the automatic fixed product of described test fixture of installation position, move to test bit after completing installation, another test fixture being positioned at test bit has been tested back to installation position;
Step S40, by click assembly click the button be positioned on the product of test bit, the button of product is tested, test process is for receiving the detection signal by sending by the button of die pressing product by signal receiving part, by central control processing unit, the detection signal received by signal receiving part is decoded into waveform signal to be measured, and waveform signal to be measured and the reference waveform signal that prestores are compared obtains test result;
Step S50, is shown test results by display device.
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| CN201510309293.6A CN104851279A (en) | 2015-03-20 | 2015-06-07 | Automatic test device of infrared remote controller, test system and test method |
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| CN201520389382.1U Active CN204695295U (en) | 2015-03-20 | 2015-06-07 | A kind of counter ATE (automatic test equipment) and test macro |
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| CN201510309293.6A Pending CN104851279A (en) | 2015-03-20 | 2015-06-07 | Automatic test device of infrared remote controller, test system and test method |
| CN201510604417.3A Active CN105096583B (en) | 2015-03-20 | 2015-09-21 | Shielding construction and remote controler test equipment for remote controler test |
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| CN201510820872.7A Pending CN105488998A (en) | 2015-03-20 | 2015-11-23 | Automatic testing apparatus and method for manual operator |
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| CN201510308354.7A Active CN104899121B (en) | 2015-03-20 | 2015-06-07 | A kind of calculator automatic test equipment, test system and its test method |
| CN201520389382.1U Active CN204695295U (en) | 2015-03-20 | 2015-06-07 | A kind of counter ATE (automatic test equipment) and test macro |
| CN201510305084.4A Pending CN104851278A (en) | 2015-03-20 | 2015-06-07 | Full-automatic intelligent test system and application method thereof |
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| CN201510605371.7A Pending CN105116265A (en) | 2015-03-20 | 2015-09-21 | Intelligent terminal automatic test device |
| CN201510820872.7A Pending CN105488998A (en) | 2015-03-20 | 2015-11-23 | Automatic testing apparatus and method for manual operator |
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Also Published As
| Publication number | Publication date |
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| CN204695295U (en) | 2015-10-07 |
| CN104899121A (en) | 2015-09-09 |
| CN105279951A (en) | 2016-01-27 |
| CN105116265A (en) | 2015-12-02 |
| CN105096583A (en) | 2015-11-25 |
| CN104680771A (en) | 2015-06-03 |
| CN204632100U (en) | 2015-09-09 |
| CN104867318A (en) | 2015-08-26 |
| CN105096583B (en) | 2019-01-25 |
| CN204632098U (en) | 2015-09-09 |
| CN204632101U (en) | 2015-09-09 |
| CN104851278A (en) | 2015-08-19 |
| CN105488998A (en) | 2016-04-13 |
| CN104899121B (en) | 2018-10-19 |
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