CN104842572B - The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting and its technique - Google Patents
The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting and its technique Download PDFInfo
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Abstract
The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting, including the cotton rope cylinder set gradually, cord dipping device, cotton rope guide roller, driving drum and passive drum, driving drum is located at passively bulging left side and driving drum and passively bulging axis are parallel to each other, thick breaker strip fixing axle is provided between driving drum and passive drum, thick breaker strip is wound with the axis of thick breaker strip fixing axle and the diameter parallel of driving drum and thick breaker strip fixing axle, cutter device is provided with below driving drum, passive drum top is provided with pressurizing unit, passive drum upper right side is provided with thin breaker strip fixing axle, the axis of thin breaker strip fixing axle in passively bulging diameter parallel and thin breaker strip fixing axle with being wound with thin breaker strip, primer conveying device is provided with the left of driving drum, primer cutting knife is provided between driving drum and primer conveying device, lower section between driving drum and passive drum is provided with primer positioner.
Description
Technical field
The present invention relates to type V-belt cloth wrapping production field, the particularly a plurality of integrated twin drum of wire rope core made-up belt core complex cutting
Shaped device and its technique.
Background technology
Early in before the nineties, the structure of type V-belt cloth wrapping product uses the structure that cord fabric is framework material, shaping
Technique is using the method for forming in groups, the method for calendering cloth of then individually double-baging one by one.Concrete technology is：The primer good by type has been gone out
Adhesive tape group cuts flat with crop, splicer, is compacted circularize, and is subsequently installed on the actively and passively roller of forming machine in groups and turns
It is dynamic, the cord fabric torn process is led out, separated time together with primer adhesive tape jointing, starts main axis, cord fabric one by one
Reach that the number of plies requires stopping according to process stipulation standard, cut off cord fabric, then cylinder is the cutting cutter shaft on forming machine in groups
Jack-up, with the rotation of complex, is divided into belt carcass one by one in the middle of the interval between primer adhesive tape, finally to bag on cloth-wrapping machine
Two layers of calendering cloth.
The production efficiency is high, but because the framework material cord fabric number of plies is more, V bands are also easy to produce layer in use
Between displacement, cause the elongation of V bands, skidding, delamination, service life low, it is superseded.
From the nineties so far, the framework material of type V-belt cloth wrapping is adjusted to cotton rope structure, the technique using the step of be：Line
Rope passes through glue groove kiss-coating on rope rewind machine, goes to coiling on First wrapping machine, the thick breaker strip of patch, removes, the anti-mistake of spool
To park, then refill and paste thin breaker strip on second wrapping machine, after compacting, manually cut one by one, go to primer machine by
Primer adhesive tape is combined on bar, finally in cloth-wrapping machine infantees.The technique process is cumbersome, artificial wall scroll cutting, primer on wall scroll,
Low production efficiency, occupancy human resources are more, and production cost is high.Artificial operation human factor is more in process of production, easily causes
Belt carcass width differs, and primer adhesive tape is offset with wire rope core position, and wire rope core radical is inaccurate, and quality is unstable.
The content of the invention
For defect present in prior art, the invention provides the cutting integration of a plurality of wire rope core made-up belt core complex is double
Drum shaped device and its technique, its production efficiency is high and product qualification rate is high.
Concrete technical scheme is：The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting, including set successively
Cotton rope cylinder, cord dipping device, cotton rope guide roller, driving drum and the passive drum put, driving drum are located at passively bulging left side and master
Dynamic drum and passively bulging axis are parallel to each other, and thick breaker strip fixing axle, thick buffering adhesive are provided between driving drum and passive drum
Thick breaker strip is wound with the axis of piece fixing axle and the diameter parallel of driving drum and thick breaker strip fixing axle, driving drum
Lower section is provided with cutter device, and passive drum top is provided with pressurizing unit, and passive drum upper right side is provided with thin breaker strip and fixed
Axle, the axis of thin breaker strip fixing axle in passively bulging diameter parallel and thin breaker strip fixing axle with being wound with thin buffering adhesive
Primer conveying device is provided with the left of piece, driving drum, primer cutting knife is provided between driving drum and primer conveying device, in master
Lower section between dynamic drum and passive drum is provided with primer positioner.
The cutter device promotes gas by the disc cutter being vertically arranged and the disc cutter being arranged at below disc cutter
Cylinder is constituted.
The pressurizing unit is made up of compression roller and the compression roller pusher cylinder being arranged above compression roller, the axle of compression roller
Line is connected with the diameter parallel passively roused, and compression roller with compression roller pusher cylinder to rotate.
The primer conveying device rolls axle, primer guide wheel and primer location tray including primer, and primer is rolled and twined on axle
Primer is wound with, and primer bypasses primer guide wheel into primer location tray upper end, plane and master where primer location tray upper end
Dynamic drum lower end is tangent.
The primer is rolled and primer volume fixing device is provided with below axle, and primer is rolled axle and turned with primer volume fixing device
Dynamic connection.
The primer cutting knife bottom is provided with cutting knife pusher cylinder, and the cotton rope cylinder turning set is on bearing.
The primer positioner includes primer locating shaft and the primer positioning cylinder being arranged at below primer locating shaft, and
Primer locating shaft is connected with primer positioning cylinder to rotate, the axis of primer locating shaft and the diameter parallel of driving drum.
The a plurality of integrated twin drum moulding process of wire rope core made-up belt core complex cutting, including following process,（1）By a plurality of wire rope core
Cotton rope on the integrated twin drum shaped device center line rope roll of made-up belt core complex cutting initially passes through cord dipping device and carries out impregnation；
（2）The cotton rope for carrying out dipping process is first bypassed into cotton rope guide roller, then wound 2~3 weeks around driving drum and passive drum：
（3）The front end of cotton rope is fixedly connected with the cotton rope being wound on driving drum and passive drum；（4）In the position close to cotton rope front end
The cotton rope of the different number of turns is fixed together with thin film；（5）Rotating driving drum makes cotton rope start winding displacement, until cotton rope is around actively
Untill drum and the passively bulging number of turns reach the cotton rope winding displacement number of turns of type V-belt cloth wrapping requirement, driving drum and cotton rope wire are then cut
Cotton rope between wheel, wound side by side constitutes wire rope core in the cotton rope on driving drum and passive drum；（6）Utilize thick breaker strip fixing axle
The cotton rope medial surface being wound on driving drum and passive drum is sticked into thick breaker strip；（7）Will using thin breaker strip fixing axle
The cotton rope lateral surface being wound on driving drum and passive drum sticks thin breaker strip；（8）Promoted and squeezed using compression roller pusher cylinder
Cotton rope on the passive drum of pressure roller extruding, while rotating driving drum, makes the cotton rope being wound on driving drum and passive drum rotate one week,
Then shrink compression roller pusher cylinder and stop the extruding to the upper cotton rope of passive drum；（9）Rotate primer and roll axle, primer is rolled axle
On primer first pass through primer guide wheel into primer location tray, primer is then affixed on cotton rope lateral surface, positioned using primer
Cylinder promotes primer locating shaft to move upwards, primer is carried out by primer locating shaft spacing while primer is pressed in outside cotton rope
Sideways；（10）Start driving drum, the cotton rope being wound on driving drum and passive drum is rotated one week, then start cutting knife and promote gas
Cylinder promotes primer cutting knife to cut off primer, and the primer rear and front end of cotton rope lateral surface overlap joint is smooth, aligns and is compacted, now line
Rope, thick breaker strip, thin breaker strip and primer collectively constitute made-up belt belt carcass complex；（11）Utilize disc cutter pusher cylinder
Disc cutter is promoted, while starting driving drum, being combined body disposable to made-up belt belt carcass using disc cutter is divided into a plurality of monomer
Made-up belt belt carcass complex.
The process（4）In, three diverse locations in the range of rope front end 80mm offline are with thin film by different circles
Several cotton ropes are fixed together.
The process（9）In primer be primer adhesive tape group that a plurality of primer adhesive tape that is arranged side by side is constituted.
During the use of the present invention, cotton rope takes out line automatically after cord dipping device under the traction of driving drum,
Winding, kiss-coating one-shot forming, so that cotton rope kiss-coating uniformity and humidity are consistent, winding displacement dimensionally stable, in the absence of inside and outside pine
The tight phenomenon that differs, in addition, reducing by one of cotton rope kiss-coating process, reduces the volatilization of gasoline, saves human resources and the energy, reduction
Material consumption and production cost.
The cutting of made-up belt belt carcass complex is cut one by one by original artificial wall scroll, is changed to multi-cutter one-step and is rotated a circle cutting
Finish, that is, save artificial, electric energy is saved again, production efficiency improves more than 3 times.
By primer adhesive tape group and the once-combined shaping of wire rope core, with wall scroll compound phase ratio, production efficiency improves several times, and adopts
Independent wall scroll composite base glue process is saved with new technology.
Primer and wire rope core are once cut simultaneously, be not inconsistent problem in the absence of primer top width size and wire rope core size and position is inclined
Shifting problem.Position offset problem when artificial wall scroll is combined primer is solved, causes finished product V bands to play torsion rolling in use,
Influence V band quality and service life.
Using disc cutter surface trimming, it is ensured that the accuracy of cotton rope radical and wire rope core width, the strong of cotton rope is reduced
Power damage, when old technique is cut using artificial wall scroll, it is last that artificial operation cutter is cut at every, and cutter head must upwarp ability
Cotton rope is broken, last 1 fag end separation is easily caused, may locally lack line, influence the quality of V bands.
Primer of the present invention is primer adhesive tape group, and every group of primer constitutes for a plurality of adhesive tape, than original old technology bottom
When glue goes out type, production efficiency is greatly improved.
The monomer made-up belt belt carcass complex uniformity and the stability of size produced by the present invention are carried significantly
Height, the quality and first-time qualification rate of product can reach 99.98%, it is demonstrated experimentally that utilizing monomer made-up belt belt carcass produced by the invention
Fatigue lives of the V that complex is processed with product averagely reaches more than 200h, and more than 30% is improved than original.In addition, personnel
1/3 is saved, labour's production cost is directly reduced.Comprehensive production efficiency at least improves more than 3 times, and energy consumption declines to a great extent, simultaneously
Production cost is greatly reduced, and remarkable in economical benefits is improved.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Embodiment
As shown in Figure 1：The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting, including the line set gradually
Rope roll 1, cord dipping device 2, cotton rope guide roller 3, driving drum 4 and passive drum 5, driving drum 4 are located at the left side of passive drum 5 and master
The axis of dynamic drum 4 and passive drum 5 is parallel to each other, and thick breaker strip fixing axle 6 is provided between driving drum 4 and passive drum 5, and thickness is slow
The axis of film fixing axle 6 is rushed with being wound with thick breaker strip 7 in the diameter parallel of driving drum 4 and thick breaker strip fixing axle 6,
The lower section of driving drum 4 is provided with cutter device, and the passive top of drum 5 is provided with pressurizing unit, and the passive upper right side of drum 5 is provided with thin slow
Rush film fixing axle 8, the axis of thin breaker strip fixing axle 8 with the diameter parallel and thin breaker strip fixing axle 8 of passive drum 5
Thin breaker strip 9 is wound with, the left side of driving drum 4 is provided with primer conveying device, set between driving drum 4 and primer conveying device
Primer cutting knife 10 is equipped with, the lower section between driving drum 4 and passive drum 5 is provided with primer positioner.
Cutter device promotes gas by the disc cutter 11 being vertically arranged and the disc cutter being arranged at below disc cutter 11
Cylinder 12 is constituted.
Pressurizing unit is made up of compression roller 13 and the compression roller pusher cylinder 14 being arranged above compression roller 13, compression roller 13
Axis and passive drum 5 diameter parallel, and compression roller 13 is connected with compression roller pusher cylinder 14 for rotation.
Primer conveying device rolls axle 15, primer guide wheel 16 and primer location tray 17 including primer, and primer rolls axle 15
On be wound with primer 18, and primer 18 bypasses primer guide wheel 16 and entered in the upper end of primer location tray 17, primer location tray 17
Plane and the lower end of driving drum 4 are tangent where end.
Primer rolls the lower section of axle 15 and is provided with primer volume fixing device 19, and primer rolls axle 15 and rolls up fixing device with primer
19 rotate connection.
The bottom of primer cutting knife 10 is provided with cutting knife pusher cylinder 20, and cotton rope 1 turning set of cylinder is on bearing 21.
Primer positioner includes primer locating shaft 22 and is arranged at the primer positioning cylinder 23 of the lower section of primer locating shaft 22,
And primer locating shaft 22 is connected with primer positioning cylinder 23 to rotate, the axis of primer locating shaft 22 is put down with the axis of driving drum 4
OK.
The a plurality of integrated twin drum moulding process of wire rope core made-up belt core complex cutting, including following process,（1）By a plurality of wire rope core
Cotton rope 25 on the integrated twin drum shaped device center line rope roll 1 of made-up belt core complex cutting initially passes through cord dipping device 2 and carried out
Impregnation；（2）The cotton rope 25 for carrying out dipping process is first bypassed into cotton rope guide roller 3, then twined around driving drum 4 and passive drum 5
Around 2~3 weeks：（3）The front end of cotton rope 25 is fixedly connected with the cotton rope being wound on driving drum 4 and passive drum 5；（4）Process（3）
In specific cotton rope be fixedly connected with mode and be, three diverse locations in the range of 25 front end 80mm of rope offline are with thin film general
The cotton rope 25 of the different number of turns is fixed together, and prevents the end of cotton rope 25 from coming off；（5）Rotating driving drum 4 makes cotton rope 25 start winding displacement,
Untill cotton rope 25 reaches the cotton rope winding displacement number of turns of type V-belt cloth wrapping requirement around the number of turns of driving drum 4 and passive drum 5, then cut
Disconnected cotton rope 25 between driving drum 4 and cotton rope guide roller 3, wound side by side constitutes wire rope core in the cotton rope on driving drum 4 and passive drum 5
24；（6）The medial surface of wire rope core 24 being wound on driving drum 4 and passive drum 5 is sticked into thick buffering using thick breaker strip fixing axle 6
Film 7；（7）The lateral surface of wire rope core 24 is sticked into thin breaker strip 9 using thin breaker strip fixing axle 8；（8）Promoted using compression roller
Cylinder 14 promotes compression roller 13 to extrude the wire rope core 24 on passive drum 5, while rotating driving drum 4, makes the rotation of wire rope core 24 one week, then
Shrink compression roller pusher cylinder 14 and stop the extruding to wire rope core 24 on passive drum 5；（9）Rotate primer and roll axle 15, roll up primer
Play the primer 18 on axle 15 and first pass through primer guide wheel 16 into primer location tray 17, primer 18 is then affixed on the outside of wire rope core 24
Face, primer 18 is the adhesive tape group of primer 18 that the adhesive tape of a plurality of primer 18 being arranged side by side is constituted, and is promoted using primer positioning cylinder 23
Primer locating shaft 22 is moved upwards, primer 18 is carried out spacing by primer locating shaft 22 while primer 18 is pressed in into wire rope core 24
Lateral surface；（10）Start driving drum 4, wire rope core 24 is rotated one week, then start cutting knife pusher cylinder 20 and promote primer cutting knife 10
Primer 18 is cut off, the rear and front end of primer 18 of the lateral surface of wire rope core 24 overlap joint is smooth, aligns and is compacted, now wire rope core 24, thick
Breaker strip 7, thin breaker strip 9 and primer 18 collectively constitute made-up belt belt carcass complex；（11）Utilize disc cutter pusher cylinder
12 promote disc cutter 11, while starting driving drum 4, the compound body disposable of made-up belt belt carcass are divided into using disc cutter 11 many
Bar monomer made-up belt belt carcass complex.
Compared with original processing technology, using the advantage of the invention is that：
1st, in terms of saving human resources
Former technique needs 60 people/class, amounts to 180 people within 3 days.
New technology needs 40 people/class, and 3 classes amount to 120 people（Primer, which is combined work, to be cancelled and the cancellation of line falling work）
The people of saving personnel 60, average salary presses 2400 yuan/people, the moon
Year save yuan/year of wage 60 people × 2400 × 12=1728000 members=172.8 ten thousand.
2nd, the saving of electric power and Water Energy（Go out type process comprising primer adhesive tape）
（1）Electric power 200kw/h × 24=4800kw × 0.5 yuan/degree=2400 yuan/day,
Save 2400 yuan × 30 × 12=864000 of electric power members/year=86.4 ten thousand yuan/year year,
（2）Yuan/year of water 3T/h × 24=72T/ days × 1.0 yuan/T=72 yuan × 30 × 12=2.592 ten thousand,
Amount to above and save yuan/year of 172.8+2.592+86.4=261.792 ten thousand,
3rd, average personal efficiency
The former people of technique 180 monthly the output value up to 13,000,000 yuan,
72222 yuan/month per capita,
The people's gross output value of new technology 120 reaches 10,000,000 yuan/month,
83333 yuan/month per capita,
Average personal efficiency improves 11111 yuan/month.
Claims (3)
1. a plurality of integrated twin drum moulding process of wire rope core made-up belt core complex cutting, is cut using a plurality of wire rope core made-up belt core complex
Integrated twin drum shaped device is implemented, and a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting is included successively
The cotton rope cylinder of setting, cord dipping device, cotton rope guide roller, driving drum and passive drum, driving drum be located at passively bulging left side and
Driving drum and passively bulging axis are parallel to each other, and thick breaker strip fixing axle, thickness buffering are provided between driving drum and passive drum
Thick breaker strip, driving drum are wound with the axis of film fixing axle and the diameter parallel of driving drum and thick breaker strip fixing axle
Lower section be provided with cutter device, passive drum top is provided with pressurizing unit, and passive drum upper right side is provided with thin breaker strip and consolidated
Dead axle, the axis of thin breaker strip fixing axle in passively bulging diameter parallel and thin breaker strip fixing axle with being wound with thin buffering
Primer conveying device is provided with the left of film, driving drum, primer cutting knife is provided between driving drum and primer conveying device,
Lower section between driving drum and passive drum is provided with primer positioner, it is characterised in that：Including following process,（1）Will be a plurality of
Cotton rope on the integrated twin drum shaped device center line rope roll of wire rope core made-up belt core complex cutting initially passes through the progress of cord dipping device
Impregnation；（2）The cotton rope for carrying out dipping process is first bypassed into cotton rope guide roller, then around driving drum and passive drum winding 2~3
Week：（3）The front end of cotton rope is fixedly connected with the cotton rope being wound on driving drum and passive drum；（4）Close to cotton rope front end
The cotton rope of the different number of turns is fixed together by position with thin film；（5）Rotate driving drum cotton rope is started winding displacement, until cotton rope around
Untill driving drum and the passively bulging number of turns reach the cotton rope winding displacement number of turns of type V-belt cloth wrapping requirement, driving drum and cotton rope are then cut
Cotton rope between guide roller；（6）The cotton rope medial surface that will be wound in using thick breaker strip fixing axle on driving drum and passive drum
Stick thick breaker strip；（7）The cotton rope lateral surface being wound on driving drum and passive drum is pasted using thin breaker strip fixing axle
Upper thin breaker strip；（8）The cotton rope on the passive drum of compression roller extruding is promoted using compression roller pusher cylinder, while rotating actively
Drum, makes the cotton rope being wound on driving drum and passive drum rotate one week, then shrinks compression roller pusher cylinder and stops to passive drum
The extruding of upper cotton rope；（9）Rotate primer and roll axle, primer is rolled the primer on axle and first pass through primer guide wheel into primer positioning
Pallet, is then affixed on cotton rope lateral surface by primer, promotes primer locating shaft to move upwards using primer positioning cylinder, passes through primer
Locating shaft carries out spacing while primer is pressed in into cotton rope lateral surface to primer；（10）Start driving drum, make to be wound in driving drum
Rotated one week with the cotton rope on passive drum, then start cutting knife pusher cylinder and promote primer cutting knife to cut off primer, on the outside of cotton rope
The primer rear and front end overlap joint in face is smooth, aligns and is compacted, and now cotton rope, thick breaker strip, thin breaker strip and primer are common
With composition made-up belt belt carcass complex；（11）Disc cutter is promoted using disc cutter pusher cylinder, while starting driving drum, is utilized
Disc cutter is combined body disposable to made-up belt belt carcass and is divided into a plurality of monomer made-up belt belt carcass complex.
2. a plurality of integrated twin drum moulding process of wire rope core made-up belt core complex cutting as claimed in claim 1, it is characterised in that：
The process（4）In, three diverse locations in the range of rope front end 80mm offline are with thin film by the cotton rope of the different number of turns
It is fixed together.
3. a plurality of integrated twin drum moulding process of wire rope core made-up belt core complex cutting as claimed in claim 1, it is characterised in that：
The process（9）In primer be primer adhesive tape group that a plurality of primer adhesive tape that is arranged side by side is constituted.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510308052.XA CN104842572B (en) | 2015-06-08 | 2015-06-08 | The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting and its technique |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510308052.XA CN104842572B (en) | 2015-06-08 | 2015-06-08 | The a plurality of integrated twin drum shaped device of wire rope core made-up belt core complex cutting and its technique |
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| CN104842572A CN104842572A (en) | 2015-08-19 |
| CN104842572B true CN104842572B (en) | 2017-08-04 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105401475A (en) * | 2015-10-20 | 2016-03-16 | 丹阳市贝尔特橡塑制品有限公司 | Hard cord double-drum winding rubberizing device and production technology thereof |
| CN109049776B (en) * | 2016-08-31 | 2020-11-03 | 马鞍山锐生工贸有限公司 | Conveying belt production system |
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|---|---|---|---|---|
| EP0453987A1 (en) * | 1990-04-24 | 1991-10-30 | DAYCO PTI S.p.A. | Process and apparatus for producing splined driving belts |
| CN201471733U (en) * | 2009-05-20 | 2010-05-19 | 杭州肯莱特传动工业有限公司 | Cut-edged belt double-drum forming machine, |
| CN104210121A (en) * | 2014-07-21 | 2014-12-17 | 河南省金久龙实业有限公司 | Single-drum forming method of wrapped V-belt |
| CN204196279U (en) * | 2014-10-27 | 2015-03-11 | 任国民 | A kind of V band is wound around sticky end glue and is divided into composing type machine |
| CN204701164U (en) * | 2015-06-08 | 2015-10-14 | 尉氏县久龙橡塑有限公司 | Many wire rope core made-up belt core complex cuts integrated twin drum shaped device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4073781B2 (en) * | 2001-12-28 | 2008-04-09 | 三ツ星ベルト株式会社 | Transmission belt manufacturing method and transmission belt manufacturing apparatus |
-
2015
- 2015-06-08 CN CN201510308052.XA patent/CN104842572B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0453987A1 (en) * | 1990-04-24 | 1991-10-30 | DAYCO PTI S.p.A. | Process and apparatus for producing splined driving belts |
| CN201471733U (en) * | 2009-05-20 | 2010-05-19 | 杭州肯莱特传动工业有限公司 | Cut-edged belt double-drum forming machine, |
| CN104210121A (en) * | 2014-07-21 | 2014-12-17 | 河南省金久龙实业有限公司 | Single-drum forming method of wrapped V-belt |
| CN204196279U (en) * | 2014-10-27 | 2015-03-11 | 任国民 | A kind of V band is wound around sticky end glue and is divided into composing type machine |
| CN204701164U (en) * | 2015-06-08 | 2015-10-14 | 尉氏县久龙橡塑有限公司 | Many wire rope core made-up belt core complex cuts integrated twin drum shaped device |
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