CN104759566B - A kind of process units of one-shot forming alignment pin and its production method - Google Patents
A kind of process units of one-shot forming alignment pin and its production method Download PDFInfo
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- CN104759566B CN104759566B CN201510151853.XA CN201510151853A CN104759566B CN 104759566 B CN104759566 B CN 104759566B CN 201510151853 A CN201510151853 A CN 201510151853A CN 104759566 B CN104759566 B CN 104759566B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000007493 shaping process Methods 0.000 claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000001727 in vivo Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 5
- 229910000851 Alloy steel Inorganic materials 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Insertion Pins And Rivets (AREA)
Abstract
The invention discloses a kind of process units of one-shot forming alignment pin, including cutting die device, also include body, this is provided with the first shaping mould in vivo, second shaping mould, 3rd shaping mould and the 4th shaping mould, this also includes the first air pressure material clamping robot in vivo, second air pressure material clamping robot, 3rd air pressure material clamping robot and upset pulling-in dog, first air pressure material clamping robot is connected with cutting die device, upset pulling-in dog is connected with the first shaping mould, second air pressure material clamping robot is connected with the second shaping mould, 3rd air pressure material clamping robot is connected with the 3rd shaping mould, 4th shaping mould is connected with finished product receiver.A kind of process units of one-shot forming alignment pin, alignment pin one-shot forming are made for using technique scheme, do not produce waste material, and materials are little；Efficiency high, output is many, and original technology one order of classes or grades at school about produces 3500, can produce 50,000 using an order of classes or grades at school after mould；Die debugging is convenient, compact inexpensive, saves human cost, cost-effective.
Description
Technical field
The present invention relates to alignment pin shaping mould field, the process units particularly to one-shot forming alignment pin and its producer
Method.
Background technology
In commercial production application, widely, and consumption is very big for the application of alignment pin.Prior art is divided into multistep
Rapid operate, need manually repeatedly to debug, complex operation, need to through blanking, clean, select, flat head chamfering, cleaning debris,
Other end flat head chamfering, the step of cleaning debris just can complete, due to needing repeatedly to clear up debris, so the waste material producing is very
Many, there are a lot of semi-finished product to be missed in processing procedure, waste serious, and because operating procedure excessively easily causes operation to lose
By mistake, relatively costly.
Now it is badly in need of a kind of can settling at one go and the process units of one-shot forming alignment pin of reduces cost and its producer
Method.
Content of the invention
In order to solve the above problems, the present invention provide a kind of can settle at one go and reduces cost one-shot forming alignment pin
Process units and its production method.
The process units of one of present invention one-shot forming alignment pin, including cutting die device, also includes body, described
It is provided with the first shaping mould, the second shaping mould, the 3rd shaping mould and the 4th shaping mould in vivo, described also includes the first air pressure in vivo
Material clamping robot, the second air pressure material clamping robot, the 3rd air pressure material clamping robot and upset pulling-in dog, described first air pressure folder
Material mechanical hand is connected with cutting die device, and described upset pulling-in dog is connected with the first shaping mould, described second air pressure material clamping robot
It is connected with the second shaping mould, described 3rd air pressure material clamping robot is connected with the 3rd shaping mould, described 4th shaping mould and finished product
Receiver connects；
Described first shaping mould, the second shaping mould, the 3rd shaping mould and the 4th shaping mould all include dynamic model and quiet mould, described
It is provided with mobile jib, described mobile jib connects shaped device, is provided with fixing device, slope, push rod and pushes away in described shaped device in mould
Send mouth, described fixing device connects push rod, described slope connects push mouth, described fixing device connects mobile jib, described dynamic model
For straight-bar, described push mouth is circle, and the slope in described first shaping mould is first slope, described first slope and external diameter
Angle is 60 °, and the slope in described second shaping mould is the second slope, the angle of described second slope and external diameter is 15 °～
18 °, the slope in described 3rd shaping mould is the 3rd slope, and described 3rd slope is 15 ° with the angle of external diameter, described the four one-tenth
Slope in pattern is the 4th slope, and described 4th slope is 15 ° with the angle of external diameter.
In such scheme, described dynamic model is steel alloy dynamic model.
In such scheme, described quiet mould is the quiet mould of steel alloy.
In such scheme, also include controller, described controller is connected with cutting die device, described controller is with body even
Connect.
In such scheme, described controller is provided with alarm.
A kind of production method of the one-shot forming alignment pin of utilization apparatus described above, comprises the following steps：
S1：Cut die device to cut raw material and deliver to the first shaping mould using the first air pressure material clamping robot；
S2：The dynamic model of the first shaping mould is clashed into quiet mould；
S3：The raw material that S2 was processed is overturn and delivers to the second shaping mould by upset pulling-in dog；
S4：The dynamic model of the second shaping mould is clashed into quiet mould；
S5：The raw material that S4 was processed is delivered to the 3rd shaping mould by the second air pressure material clamping robot；
S6：The dynamic model of the 3rd shaping mould is clashed into quiet mould；
S7：The raw material that S6 was processed is delivered to the 4th shaping mould by the 3rd air pressure material clamping robot；
S8：The dynamic model of the 4th shaping mould is clashed into quiet mould；
S9：The product handled well enters finished product receiver.
Advantages of the present invention and having the beneficial effects that：The present invention provide a kind of can settle at one go and reduces cost once
The process units of molding alignment pin.Alignment pin one-shot forming, does not produce waste material, and materials are little, a diameter of 4.2mm of raw material,
The diameter of current material can be reduced into 4.05mm；Efficiency high, output is many, and original technology one order of classes or grades at school about produces 3500, makes
50,000 can be produced with an order of classes or grades at school after mould；Die debugging is convenient, compact inexpensive, saves human cost, cost-effective.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Have technology description in required use accompanying drawing be briefly described it should be apparent that, drawings in the following description be only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, also may be used
So that other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the system block diagram of the present invention；
Fig. 2 is the structural representation of the present invention first shaping mould；
Fig. 3 is the schematic flow sheet of the present invention.
In figure：1st, die device 2, body 3, the first shaping mould 4, the second shaping mould 5, the 3rd shaping mould the 6, the 4th are cut
Shaping mould 7, the first air pressure material clamping robot 8, the second air pressure material clamping robot 9, the 3rd air pressure material clamping robot 10, upset
Pulling-in dog 11, finished product receiver 12, controller 31, quiet mould 32, dynamic model 311, mobile jib 312, shaped device 313, fixation
Device 314, slope 315, push rod 316, push mouth
Specific embodiment
With reference to the accompanying drawings and examples, the specific embodiment of the present invention is further described.Following examples are only
For clearly technical scheme being described, and can not be limited the scope of the invention with this.
As shown in figure 1, the present invention is a kind of process units of one-shot forming alignment pin, including cutting die device 1, also include this
Body 2, is provided with the first shaping mould 3, the second shaping mould 4, the 3rd shaping mould 5 and the 4th shaping mould 6, also includes in body 2 in body 2
First air pressure material clamping robot 7, the second air pressure material clamping robot 8, the 3rd air pressure material clamping robot 9 and upset pulling-in dog 10, the
One air pressure material clamping robot 7 is connected with cutting die device 1, and upset pulling-in dog 10 is connected with the first shaping mould 3, the second air pressure clamping machine
Tool handss 8 are connected with the second shaping mould 4, and the 3rd air pressure material clamping robot 9 is connected with the 3rd shaping mould 5, the 4th shaping mould 6 and finished product
Receiver 11 connects；
As shown in Fig. 2 the first shaping mould 3, the second shaping mould 4, the 3rd shaping mould 5 and the 4th shaping mould 6 all include dynamic model
32 and quiet mould 31, it is provided with mobile jib 311 in quiet mould 31, mobile jib 311 connects shaped device 312, in shaped device 312, be provided with fixing dress
Put 313, slope 314, push rod 315 and push mouth 316, fixing device 313 connects push rod 315, push rod 315 clashes into slope
314, slope 314 connects push mouth 316, and fixing device 313 connects mobile jib 311, and dynamic model 32 is straight-bar, and it is circular for pushing mouth 316,
Slope in first shaping mould 3 is first slope, and first slope is 60 ° with the angle of external diameter, and the slope in the second shaping mould is
Second slope, the second slope is 15 °～18 ° with the angle of external diameter, and the slope in the 3rd shaping mould is the 3rd slope, the 3rd slope
Angle with external diameter is 15 °, and the slope in the 4th shaping mould is the 4th slope, and the 4th slope is 15 ° with the angle of external diameter.
Dynamic model 32 is steel alloy dynamic model, and quiet mould 31 is the quiet mould of steel alloy.Also include controller 12, controller 12 with cut mould
Device 1 connects, and controller 12 is also connected with body 2, and controller is provided with alarm.If it happens the situation of error, such as：Send
Unexpectedly position or the misoperation due to mechanical hand exceed design current, and controller 12 meeting display problem appearance where, reports to the police
Device can be reported to the police and controller 12 sends instruction and directly stops the operation of a machine.
As shown in figure 3, a kind of production method of the one-shot forming alignment pin of utilization apparatus above, comprise the following steps：
S1：Cut die device to cut raw material and deliver to the first shaping mould using the first air pressure material clamping robot；
S2：The dynamic model of the first shaping mould is clashed into quiet mould；Setting raw material has A face and a B face, the dynamic model of the first shaping mould with quiet
After mould clashes into, A face produces 60 ° of the gradient (i.e. slope and external diameter angulation), and the raw material processing is sent by push rod.
S3：The raw material that S2 was processed is overturn and delivers to the second shaping mould by upset pulling-in dog；
S4：The dynamic model of the second shaping mould is clashed into quiet mould；The raw material upset processing is sent into the second shaping mould and B face is carried out
Secondary impact is processed, and now B face can produce 15 °～18 ° of the gradient, and the shock due to quiet mould, and the gradient in A face also becomes
Change, close to 15 °, the raw material processing is sent by push rod.
S5：The raw material that S4 was processed is delivered to the 3rd shaping mould by the second air pressure material clamping robot；
S6：The dynamic model of the 3rd shaping mould is clashed into quiet mould；Coarse regulation, all there is the gradient close to 15 ° in A, B face, and push rod will
The raw material processing is sent.
S7：The raw material that S6 was processed is delivered to the 4th shaping mould by the 3rd air pressure material clamping robot；
S8：The dynamic model of the 4th shaping mould is clashed into quiet mould；Molding is integrated it is ensured that all there is 15 ° of the gradient in A, B face, controls A, B
The length of the face gradient is consistent, and the error control of overall length is within 0.05mm.
S9：The product handled well enters finished product receiver.
Alignment pin one-shot forming is it is not necessary to polish, but relies on continuous extrusion molding, therefore does not produce waste material, and materials
Little, a diameter of 4.2mm of raw material, the diameter that prior art allows raw material to the extruding of material is reduced into 4.05mm,
Can reach after extrusion and produce the size needing；Efficiency high, output is many, and original technology one order of classes or grades at school about produces 3500, uses
After mould, an order of classes or grades at school can produce 50,000；Die debugging is convenient, compact inexpensive, saves human cost, cost-effective.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (4)
1. a kind of process units of one-shot forming alignment pin, including cutting die device it is characterised in that also including body, described
It is provided with the first shaping mould, the second shaping mould, the 3rd shaping mould and the 4th shaping mould in vivo, described also includes the first air pressure in vivo
Material clamping robot, the second air pressure material clamping robot, the 3rd air pressure material clamping robot and upset pulling-in dog, described first air pressure material folding
Mechanical hand is connected with cutting die device, described upset pulling-in dog be connected with the first shaping mould, described second air pressure material clamping robot and
Second shaping mould connects, and described 3rd air pressure material clamping robot is connected with the 3rd shaping mould, and described 4th shaping mould is received with finished product
Case connects；
Described first shaping mould, the second shaping mould, the 3rd shaping mould and the 4th shaping mould all include dynamic model and quiet mould, described quiet mould
Inside it is provided with mobile jib, described mobile jib connects shaped device, is provided with fixing device, slope, push rod and push in described shaped device
Mouthful, described fixing device connects push rod, and described slope connects push mouth, and described fixing device connects mobile jib, and described dynamic model is
Straight-bar, described push mouth is circle, and the slope in described first shaping mould is first slope, the folder of described first slope and external diameter
Angle is 60 °, and the slope in described second shaping mould is the second slope, and described second slope is 15 °～18 ° with the angle of external diameter,
Slope in described 3rd shaping mould is the 3rd slope, and described 3rd slope is 15 ° with the angle of external diameter, described 4th shaping mould
Interior slope is the 4th slope, and the angle of described 4th slope and external diameter is 15 °, also includes controller, described controller with cut
Die device connects, and described controller is connected with body, and described controller is provided with alarm.
2. a kind of process units of one-shot forming alignment pin according to claim 1 is it is characterised in that described dynamic model is to close
Golden steel dynamic model.
3. a kind of process units of one-shot forming alignment pin according to claim 1 is it is characterised in that described quiet mould is to close
The quiet mould of Jin Gang.
4. a kind of production method of the one-shot forming alignment pin of utilization claim 1 described device is it is characterised in that include following
Step：
S1：Cut die device to cut raw material and deliver to the first shaping mould using the first air pressure material clamping robot；
S2：The dynamic model of the first shaping mould is clashed into quiet mould；
S3：The raw material that S2 was processed is overturn and delivers to the second shaping mould by upset pulling-in dog；
S4：The dynamic model of the second shaping mould is clashed into quiet mould；
S5：The raw material that S4 was processed is delivered to the 3rd shaping mould by the second air pressure material clamping robot；
S6：The dynamic model of the 3rd shaping mould is clashed into quiet mould；
S7：The raw material that S6 was processed is delivered to the 4th shaping mould by the 3rd air pressure material clamping robot；
S8：The dynamic model of the 4th shaping mould is clashed into quiet mould；
S9：The product handled well enters finished product receiver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510151853.XA CN104759566B (en) | 2015-04-01 | 2015-04-01 | A kind of process units of one-shot forming alignment pin and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510151853.XA CN104759566B (en) | 2015-04-01 | 2015-04-01 | A kind of process units of one-shot forming alignment pin and its production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104759566A CN104759566A (en) | 2015-07-08 |
| CN104759566B true CN104759566B (en) | 2017-03-01 |
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| CN107695268B (en) * | 2017-11-07 | 2019-01-18 | 林全星 | A kind of processing method of shoe tree positioning pin |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB510134A (en) * | 1937-12-11 | 1939-07-27 | Bertalan Szekely | Improvements in and relating to the manufacture of horse-shoe nails |
| US2718647A (en) * | 1952-11-29 | 1955-09-27 | Fanner Metal Products Company | Method of making copper coated nail from copper coated rod stock |
| CN1127683A (en) * | 1993-12-24 | 1996-07-31 | 希尔蒂股份公司 | Method for making expanding sheath of expanding nail |
| CN203526423U (en) * | 2013-10-21 | 2014-04-09 | 航天精工股份有限公司 | Novel mould for rivet |
| CN103909189A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Ball pin cold heading device and heading process thereof |
| CN204504085U (en) * | 2015-04-01 | 2015-07-29 | 上海浦东新区东海标准件有限公司 | A kind of process units of one-shot forming alignment pin |
-
2015
- 2015-04-01 CN CN201510151853.XA patent/CN104759566B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB510134A (en) * | 1937-12-11 | 1939-07-27 | Bertalan Szekely | Improvements in and relating to the manufacture of horse-shoe nails |
| US2718647A (en) * | 1952-11-29 | 1955-09-27 | Fanner Metal Products Company | Method of making copper coated nail from copper coated rod stock |
| CN1127683A (en) * | 1993-12-24 | 1996-07-31 | 希尔蒂股份公司 | Method for making expanding sheath of expanding nail |
| CN103909189A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Ball pin cold heading device and heading process thereof |
| CN203526423U (en) * | 2013-10-21 | 2014-04-09 | 航天精工股份有限公司 | Novel mould for rivet |
| CN204504085U (en) * | 2015-04-01 | 2015-07-29 | 上海浦东新区东海标准件有限公司 | A kind of process units of one-shot forming alignment pin |
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| CN104759566A (en) | 2015-07-08 |
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Effective date of registration: 20210714 Address after: 201399 1st floor, building 21, 466 xuanxia Road, Xuanqiao Town, Pudong New Area, Shanghai Patentee after: Shanghai Dongbiao Standard Parts Co.,Ltd. Address before: 3046 Donggang Road, Zhuqiao Town, Pudong New Area, Shanghai, 201323 Patentee before: SHANGHAI DONGHAI STANDARD PARTS Co.,Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20240521 Address after: 201399, Zone B, 1st Floor, Building 21, No. 466 Xuanxia Road, Xuanqiao Town, Pudong New Area, Shanghai Patentee after: Shanghai Ten Ring Fastener Co.,Ltd. Country or region after: China Address before: 201399 1st floor, building 21, 466 xuanxia Road, Xuanqiao Town, Pudong New Area, Shanghai Patentee before: Shanghai Dongbiao Standard Parts Co.,Ltd. Country or region before: China |