A kind of spring pipe nipple bores milling all-in-one
Technical field
The present invention relates to a kind of spring pipe nipple and bore milling all-in-one.
Background technology
At present, the technique that traditional processed springs hooks pipe nipple is: choose columniform spring pipe nipple blank, pass through spring pipe nipple blank head oblique surface machining operation, by the manufacturing procedure on spring pipe nipple blank afterbody inclined-plane, by the manufacturing procedure in the head upright face of spring pipe nipple blank, processed springs is hooked the manufacturing procedure of the afterbody straight trough of the blank of pipe nipple, by the manufacturing procedure of the head left side groove of spring pipe nipple, by the manufacturing procedure of groove on the right of the head of spring pipe nipple, afterbody spring being hooked to pipe nipple is needed again to process slotted eye after all process steps completes, become the spring pipe nipple (as shown in figure 17) of shaping.Its every one manufacturing procedure has been come by there being manual operation, and completes a procedure rear spring and hook pipe nipple blank and also have a dead lift to arrive next station, and in carrying and last drill flute hole process, easily make product generation deformation, percent defective is higher.Adopt this processing technology, need multiple processing staff to operate, its mechanical automation degree is low, production efficiency is low, and correspondingly spring manufacturing cost is high.
Summary of the invention
For the processing technology solving existing spring pipe nipple in background technology needs multiple processing staff to operate, its problem that mechanical automation degree is low, production efficiency is low, the invention provides a kind of spring pipe nipple and bores milling all-in-one.
Technical scheme of the present invention is: a kind of spring pipe nipple bores milling all-in-one, comprises frame, outer cover, rotating disk mechanism, the fixture of pipe nipple blank is hooked for fixing spring, feed mechanism, cutting agency, panel, controller, organisation of working, feed mechanism is used for fixture and closes, and cutting agency is used for fixture and opens, and rotating disk mechanism is fixed on panel, and described outside housing cover is placed in frame, and described organisation of working comprises the first organisation of working hooking pipe nipple blank head inclined-plane for processed springs, second organisation of working on pipe nipple blank afterbody inclined-plane is hooked for processed springs, the 3rd organisation of working in the head upright face of pipe nipple blank is hooked for processed springs, the 4th organisation of working of the afterbody straight trough of the blank of pipe nipple is hooked for processed springs, the 5th organisation of working of the head left side groove of pipe nipple is hooked for processed springs, for the 6th organisation of working of groove on the right of the head of processed springs hook pipe nipple, the quantity of fixture and feed mechanism, the sum of cutting agency and organisation of working is consistent, and fixture is uniform along the axis circumference of rotating disk mechanism, and rotating disk mechanism does intermittent rotation, and fixture can present rotary state or inactive state, feed mechanism, cutting agency, first organisation of working, second organisation of working, 3rd organisation of working, 4th organisation of working, 5th organisation of working and the 6th organisation of working are installed on panel, and described panel is also provided with the perforating mechanism hooking pipe nipple blank afterbody slotted eye for processed springs, controller controls feed mechanism, cutting agency, perforating mechanism and organisation of working do corresponding manufacturing procedure to the spring pipe nipple base remained static, and described perforating mechanism comprises base plate, housing and installing plate, described installing plate is provided with installation module, main shaft is provided with in described installation module, the second motor being provided with the first motor in described housing and rotating for drive shaft, the first described motor is connected with the elevating lever inserted in installation module by transmission mechanism, described elevating lever drives main shaft to coordinate along main-shaft axis direction with installation module slippage, one end of described main shaft is connected with drill-bit installing seat, described drill-bit installing seat is fixed with drill bit.
As a modification of the present invention, described spindle jacket is provided with the interlock cover be connected with main shaft, and described elevating lever drives main shaft to coordinate along main-shaft axis direction with installation module slippage by interlock cover, and described interlock cover is outer is provided with outer shaft.
As a further improvement on the present invention, described elevating lever overlap Joint by clamp, screw and interlock, and described outer shaft is provided with the chute of confession clamp slippage, and the two ends that described interlock is overlapped are equipped with the step for blocking mutually with main shaft.
As a further improvement on the present invention, the first described motor is connected with transmission mechanism by screw mandrel, nut.
As a further improvement on the present invention, described screw mandrel is arranged with briquetting, described briquetting and nut Joint, described briquetting be provided with for press transmission mechanism by indent.
As a further improvement on the present invention, described transmission mechanism is lever, described base is fixed with lever mount pad, and the middle part of lever is hinged on lever mount pad.
As a further improvement on the present invention, described drill-bit installing seat comprises pedestal, elastic clip and locking nut, described elastic clip comprises and inserts the slotting tapering in pedestal and the card-tight part for clamping drilling bit, and it is outer and be threaded with pedestal that described locking nut lid is placed in elastic clip.
As a further improvement on the present invention, described perforating mechanism comprises the first perforating mechanism, the second perforating mechanism and the 3rd perforating mechanism of upwards processing punching, and the first described perforating mechanism, the second perforating mechanism and the 3rd perforating mechanism are corresponding with the first organisation of working, the 3rd organisation of working, the 5th organisation of working respectively.
The invention has the beneficial effects as follows, controller controls feed mechanism work makes the closed i.e. fastening spring of fixture hook pipe nipple blank, this Time Controller also controls other organisation of working simultaneously and correspondingly processes spring pipe nipple blank on corresponding fixture, after each station completes corresponding processing, controller rotating disk mechanism turns an angle, make fixture enter next station do and do corresponding processing, fixture also does correspondingly processing until enter cutting agency through an organisation of working successively with spring pipe nipple, controller controls cutting agency makes fixture open, the spring pipe nipple that namely spring pipe nipple blank after processing is shaped can take out from fixture.This process not only achieves and adopts mechanical automation mode to complete each procedure, and complete a procedure laggard enter next process also adopt mechanical automation mode, saved human resources and working (machining) efficiency is high, the cost correspondingly manufacturing spring is low.Meanwhile, spring pipe nipple bores milling one function and realizes all correspondingly processing spring pipe nipple blank with different organisation of working in a period of time, and its working (machining) efficiency is higher, significantly reduces production cost.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the embodiment of the present invention.
Accompanying drawing 2 is the structural representation in accompanying drawing 1 in outer cover 2.
Accompanying drawing 3 is the structural representation of accompanying drawing 1 mid frame 1 bottom.
Accompanying drawing 4 is the structural representation of the embodiment of the present invention.
Accompanying drawing 5 is the structural representation after removing housing 72 in accompanying drawing 4.
Accompanying drawing 6 is the sectional structure schematic diagram after removing the second motor 77 in accompanying drawing 4.
Accompanying drawing 7 is the sectional structure schematic diagram at installation module 74 place in accompanying drawing 4.
Accompanying drawing 8 is the structural representation at drill-bit installing seat 710 place in accompanying drawing 4.
Accompanying drawing 9 be accompanying drawing 8 detonation configuration schematic diagram.
Accompanying drawing 10 is the structural representation of main shaft 75 in accompanying drawing 6.
Accompanying drawing 11 is the structural representation of cover 712 of linking in accompanying drawing 6.
Accompanying drawing 12 is the structural representation of outer shaft 713 in accompanying drawing 6.
Accompanying drawing 13 is the structural representation of briquetting 763 in accompanying drawing 6.
Accompanying drawing 14 is the structural representation of organisation of working 6 in accompanying drawing 2.
Accompanying drawing 15 is the structural representation at place of accompanying drawing 14 middle slide plate mechanism 62.
Accompanying drawing 16 is the structural representation at drive link 623 place in accompanying drawing 14.
Accompanying drawing 17 is the structural representation of the spring pipe nipple be shaped.
In figure, 1, frame; 2, outer cover; 3, rotating disk mechanism; 4, feed mechanism; 5, panel; 6, organisation of working; 61, milling cutter mechanism; 62, sled mechanism; 621, slide plate fixed mount; 622, slide plate; 623, drive link; 63, station frame; 64, stepper motor; 65, polished rod; 66, sliding sleeve; 7, perforating mechanism; 71, base plate; 72, housing; 73, installing plate; 731, mounting groove; 74, installation module; 741, locating rack; 7411, locating hole; 7412, positioning sleeve; 75, main shaft; 751, head; 752, shoulder block portion; 753, threaded portion; 754, rotation section; 755 and cap; 76, the first motor; 761, screw mandrel; 762, nut; 763, briquetting; 7631, by indent; 7632, through hole; 764, electric machine support; 765, guide post; 77, the second motor; 78, transmission mechanism; 781, fixture block; 79, elevating lever; 791, clamp; 792, screw; 710, drill-bit installing seat; 7101, pedestal; 7102, elastic clip; 71021, tapering is inserted; 71022, card-tight part; 71023, connecting portion; 7103, locking nut; 711, drill bit; 712, interlock cover; 7121, step; 713, outer shaft; 7131, chute; 714, lever mount pad; 715, the first perforating mechanism; 716, the second perforating mechanism; 717, the 3rd perforating mechanism; 8, spring pipe nipple; 81, head inclined-plane; 82, afterbody inclined-plane; 83, head upright face; 84, afterbody straight trough; 85, head left side groove; 86, groove on the right of head; 87, afterbody slotted eye.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the present invention is further illustrated:
As shown in Figure 1 shown in composition graphs 2-17, a kind of spring pipe nipple bores milling all-in-one, comprises frame 1, outer cover 2, rotating disk mechanism 3, the fixture of pipe nipple 8 blank is hooked for fixing spring, feed mechanism 4, cutting agency, panel 5, servomotor, controller, organisation of working 6, feed mechanism 4 closes for fixture, and cutting agency is used for fixture and opens, and rotating disk mechanism 3 is fixed on panel 5, described outer cover 2 lid is placed in frame 1, and described organisation of working 6 comprises the first organisation of working hooking pipe nipple 8 blank head inclined-plane 81 for processed springs, second organisation of working on pipe nipple 8 blank afterbody inclined-plane 82 is hooked for processed springs, the 3rd organisation of working in the head upright face 83 of pipe nipple 8 blank is hooked for processed springs, the 4th organisation of working of the afterbody straight trough 84 of the blank of pipe nipple 8 is hooked for processed springs, hook the 5th organisation of working of the head left side groove 85 of pipe nipple 8 for processed springs, for the 6th organisation of working of groove 86 on the right of the head of processed springs hook pipe nipple 8, specifically, panel is fixedly connected with frame, and rotating disk mechanism is fixed on panel.The quantity of fixture is consistent with the sum of feed mechanism 4, cutting agency and organisation of working 6, and fixture is uniform along the axis circumference of rotating disk mechanism 3.Specifically, described fixture is fixedly connected with the fixture substrate of rotating disk mechanism and fixture is uniform along the axis circumference of rotating disk mechanism.The main shaft of rotating disk mechanism and the clamp base of rotating disk mechanism are connected, servomotor is connected with the spindle drive of rotating disk mechanism, servomotor is controlled by controller, the output shaft of servomotor is connected with the spindle drive of rotating disk mechanism, and servomotor does intermittent rotation for driving the main shaft of rotating disk mechanism.Rotating disk mechanism 3 does intermittent rotation, fixture can present rotary state or inactive state, feed mechanism 3, cutting agency, the first organisation of working, the second organisation of working, the 3rd organisation of working, the 4th organisation of working, the 5th organisation of working and the 6th organisation of working are installed on panel 5, specifically, along in the clamp base rotation direction of rotating disk mechanism, panel is provided with feed mechanism, organisation of working, cutting agency successively.Described panel 5 is also provided with the perforating mechanism 7 hooking pipe nipple 88 blank afterbody slotted eye 87 for processed springs, controller controls feed mechanism 3, cutting agency, perforating mechanism 7 and organisation of working 6 comprise base plate 71 to the perforating mechanism 7 that spring pipe nipple 8 base remained static does described in corresponding manufacturing procedure, housing 72 and installing plate 73, described installing plate 73 is provided with installation module 74, main shaft 75 is provided with in described installation module 74, the second motor 77 being provided with the first motor 76 in described housing 72 and rotating for drive shaft 75, specifically, the second described motor is connected by chain or belt with main shaft.In particular, the second described motor is provided with drive pulley, described main shaft is provided with driven pulley, described drive pulley is rotated by belt drive driven pulley, described driven pulley drives belt pulley axle sleeve to rotate by spline, and described Pulley shaft cover drives main shaft to rotate.In particular, the first described motor is stepper motor, and the second described motor is asynchronous machine, and stepper motor makes the upper and lower displacement amount of product main shaft better control, better behind the hole that Product processing is gone out.Described installing plate 73 is provided with mounting groove 731, and it is interior and spacing by mounting groove 731 that described housing 72 snaps in mounting groove 731.The first described motor 76 is connected with the elevating lever 79 inserted in installation module 74 by transmission mechanism 78, specifically, is provided with just in time for the through hole that elevating lever passes in installation module, can by reliably spacing when such structure makes the motion of elevating lever.Described elevating lever 79 drives main shaft 75 to coordinate along main shaft 75 axis direction with installation module 74 slippage, and one end of described main shaft 75 is connected with drill-bit installing seat 710, and described drill-bit installing seat 710 is fixed with drill bit 711.Perforating mechanism adopts the first motor drive shaft along slippage on main-shaft axis direction, adopts the second motor drive shaft to rotate, and makes the boring of product and stepping by two Electric Machine Control, makes product reliable in action, punch reliably quick and convenient.And the present invention also exists structure simply, easy to assembly, space availability ratio advantages of higher.The invention has the beneficial effects as follows, controller controls feed mechanism work makes the closed i.e. fastening spring of fixture hook pipe nipple blank, this Time Controller also controls other organisation of working simultaneously and correspondingly processes spring pipe nipple blank on corresponding fixture, after each station completes corresponding processing, controller rotating disk mechanism turns an angle, make fixture enter next station do and do corresponding processing, fixture also does correspondingly processing until enter cutting agency through an organisation of working successively with spring pipe nipple, controller controls cutting agency makes fixture open, the spring pipe nipple that namely spring pipe nipple blank after processing is shaped can take out from fixture.This process not only achieves and adopts mechanical automation mode to complete each procedure, and complete a procedure laggard enter next process also adopt mechanical automation mode, saved human resources and working (machining) efficiency is high, the cost correspondingly manufacturing spring is low.Meanwhile, spring pipe nipple bores milling one function and realizes all correspondingly processing spring pipe nipple blank with different organisation of working in a period of time, and its working (machining) efficiency is higher, significantly reduces production cost.
Be arranged with the interlock be connected with main shaft 75 outside described main shaft 75 and overlap 712, described elevating lever 79 drives main shaft 75 to coordinate along main shaft 75 axis direction with installation module 74 slippage by interlock cover 712, is provided with outer shaft 713 outside described interlock cover 712.Specifically, described elevating lever 79 is by clamp 791, screw 792 and interlock cover 712 Joint, and described outer shaft 713 is provided with the chute 7131 for clamp 791 slippage.In particular, the two ends of described interlock cover 712 are equipped with for the step 7121 with main shaft 75 phase card.The slippage up and down that such structure makes main shaft is more reliable, in particular, described main shaft upwards slippage time be machining state.In particular, described main shaft 75 comprises head 751 for installing drill-bit installing seat 710, shoulder block portion 752 for blocking mutually with interlock cover 712 one end, threaded portion 753 and for the rotation section 754 suitable with belt pulley axle sleeve, described threaded portion 753 is provided with and cap 755, and described also cap 755 is for blocking mutually with interlock cover 712 other end step.Such structure makes product reliable in action.
The first described motor 76 is connected with transmission mechanism 78 by screw mandrel 761, nut 762.Specifically, described screw mandrel 761 is arranged with briquetting 763, described briquetting 763 and nut 762 Joint, described briquetting 763 be provided with for press transmission mechanism 78 by indent 7631.In particular, described briquetting 763 is located at the below of nut, and in particular, the first described motor 76 is arranged on electric machine support 764, be provided with guide post 765 between described electric machine support 764 and base plate 71, described briquetting 763 is provided with the through hole 7632 passed for guide post 765.The slippage being arranged so that briquetting of guide post is more steadily reliable.Specifically, the first described electric machine rotation drives screw mandrel to rotate, thus makes nut drive the upper and lower slippage of briquetting.
Described transmission mechanism 78 is lever, and described base 71 is fixed with lever mount pad 714, and the middle part of lever is hinged on lever mount pad 714.In particular, the middle part of lever is hinged on lever mount pad, the two ends of described lever are connected with elevating lever with briquetting respectively, specifically, elevating lever is also provided with identical with briquetting by indent, the two ends of described lever are all fixed with fixture block 781 by bearing pin, and described fixture block 781 is stuck in the groove of elevating lever and briquetting.
Described drill-bit installing seat 710 comprises pedestal 7101, elastic clip 7102 and locking nut 7103, described elastic clip 7102 comprises the slotting tapering 71021 in insertion pedestal 7101 and the card-tight part 71022 for clamping drilling bit 711, and described locking nut 7103 covers and is placed in outside elastic clip 7102 and is threaded with pedestal 7101.Elastic clip be arranged so that drill bit install more reliable, bit change-over is convenient, product is made to be applicable to the processing of different pore size workpiece, in particular, elastic clip is provided with connecting portion 71023, described slotting tapering 71021 is connected with card-tight part 71022 by connecting portion 71023, and described connecting portion 71023 caves inward formation gap slot.Such a construction reduces the use of material, reduce production cost.
Described installation module 74 is provided with locating rack 741, and described locating rack 741 is provided with locating hole 7411 above main shaft 75, is provided with positioning sleeve 7412 in described locating hole 7411, and described locating rack 741 coordinates with installation module 74 slip.Locating rack coordinates with installation module 74 slip, can regulate the position of locating rack, and the distance that drill spindle is extended is adjustable, the processing of adaptive more multi-work piece.Positioning sleeve is provided with in locating hole, the waste cut materials that positioning sleeve makes drill bit upwards add man-hour can not fall in main shaft, avoid main shaft stuck, the effect of guiding can also be played to drill bit, simultaneously can need positioning sleeve that the size Selection of machining hole is different and drill bit according to different product, make the suitability of product better.
Described perforating mechanism 7 comprises the first perforating mechanism 715, second perforating mechanism 716 and the 3rd perforating mechanism 717 of upwards processing punching, and the first described perforating mechanism 715, second perforating mechanism 716 and the 3rd perforating mechanism 717 are corresponding with the first organisation of working, the 3rd organisation of working, the 5th organisation of working respectively.Specifically, the first described perforating mechanism 715, second perforating mechanism 716 is identical with the 3rd perforating mechanism 717 structure, and concrete structure is identical with above-mentioned perforating mechanism.The present invention is provided with three perforating mechanisms, the afterbody slotted eye of spring pipe nipple is processed, because the working time of each station limits, the present invention arranges three perforating mechanisms, namely reasonably make use of the space on panel, can process spring pipe nipple effectively reliably again, be preferred embodiment of the present invention.Certainly in actual production process, one can be arranged, two, four even more perforating mechanisms.In the present invention, first perforating mechanism shares same station with the first organisation of working hooking pipe nipple blank head inclined-plane for processed springs, and namely while of the first organisation of working processed springs hook pipe nipple blank head inclined-plane, the first perforating mechanism is processed spring pipe nipple blank afterbody slotted eye; Second perforating mechanism is processed spring pipe nipple blank afterbody slotted eye while the head upright face of the 3rd organisation of working to spring pipe nipple blank processes; 3rd perforating mechanism is processed spring pipe nipple blank afterbody slotted eye while the left side groove of the 5th organisation of working to spring pipe nipple blank is processed.Certain 3rd processing perforating mechanism can be corresponding with the 6th organisation of working.Such structure can also be convenient to the control of process time in the space on Appropriate application panel simultaneously, and it is reliable convenient that processing afterbody slotted eye repeatedly makes slotted eye process.
Described organisation of working 6 comprises milling cutter mechanism 61, sled mechanism 62, station frame 63, stepper motor 64, the slide plate fixed mount 621 of sled mechanism 62 is fixedly connected with station frame 63, milling cutter mechanism 61 is fixed on the slide plate 622 of sled mechanism 62, the output shaft of stepper motor 64 and the drive link 623 of sled mechanism 62 are in transmission connection, and stepper motor 64 is electrically connected with controller and the output shaft rotating of controller control step motor.Specifically, described sled mechanism comprises: slide plate 622, drive link 623, slide plate fixed mount 621, polished rod 65, drive link nut, sliding sleeve 66.Station frame is fixed on panel.Slide plate fixed mount is fixed in station frame.The shell of stepper motor is fixedly connected with slide plate fixed mount, output shaft and the drive link of stepper motor are connected, drive link is fixed on slide plate fixed mount by bearing, and be connected on drive link with the drive link nut sleeve of transmission rod, drive link nut is fixedly connected with slide plate.When drive rod rotation, then drive link nut drives slide plate to move along the axis direction of drive link.Polished rod and drive link are set in parallel and are fixed on slide plate fixed mount, and the sliding sleeve matched with polished rod is socketed on polished rod, and sliding sleeve is fixedly connected with slide plate, and slide plate is moved along a horizontal plane all the time.Milling cutter mechanism is fixed on slide plate and the cutter motor of milling cutter mechanism is controlled by controller.Controller controls to rotate the number of turns and rotation direction by stepper motor, realize milling cutter mechanism to fixture close or away from.During work, controller control step motor makes slide plate with milling cutter mechanism to the motion of spring pipe nipple blank, and the cutter motor that controller controls milling cutter mechanism again rotates, and to complete turnery processing, controller again control step motor makes slide plate return.In the present embodiment, milling cutter mechanism and prior art are as good as, but its fixed position and towards the effect that can realize milling cutter mechanism should be met, namely do corresponding processing.
Organisation of working comprises the first organisation of working, the second organisation of working, the 3rd organisation of working, the 4th organisation of working, the 5th organisation of working and the 6th organisation of working.The spring pipe nipple be shaped as shown in the figure.First organisation of working is used for that processed springs hooks that pipe nipple blank head inclined-plane 81, second organisation of working is used for that processed springs hooks that pipe nipple blank afterbody inclined-plane the 82, the 3rd organisation of working is used for that processed springs hooks the head upright face 83 of pipe nipple blank, the 4th organisation of working is used for that processed springs hooks the afterbody straight trough 84 of the blank of pipe nipple, the 5th organisation of working is used for head left side groove the 85, six organisation of working that processed springs hooks pipe nipple and is used for groove 86 on the right of head that processed springs hooks pipe nipple.The structure of the first organisation of working, the second organisation of working, the 3rd organisation of working, the 4th organisation of working, the 5th organisation of working and the 6th organisation of working is identical and organisation of working structure all with above-mentioned is identical, and milling cutter mechanism and prior art are as good as, but its fixed position and towards meeting the effect that can realize milling cutter mechanism, namely does corresponding processing.
Every technical staff's notice: although the present invention describes according to above-mentioned detailed description of the invention, invention thought of the present invention is not limited in this invention, and the repacking of any utilization inventive concept, all will include in this patent scope of patent protection.