CN104670010B - A kind of electronic active spur gear differential mechanism for possessing torque fixed direction allocation function - Google Patents
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Abstract
本发明公开了一种具备转矩定向分配功能的电动主动正齿轮差速器,包括:驱动电机、主差速器、耦合传动装置。主差速器包括驱动轴、传动装置、可绕轴线旋转的第一输出轴和第二输出轴;耦合传动装置包括第一行星轮系和第二行星轮系,第二行星轮系与电机输出轴连接,接收电机输出轴输出的转矩,并输出另一转矩,第一行星轮系与所述第二行星轮系连接,接收第二行星轮系输出的转矩,第一行星轮系与传动装置连接,为第一输出轴和第二输出轴提供方向相反的转矩。本发明可以将经过其传输的驱动转矩选择性的定向分配给两侧半轴,通过直接强制连接两个输出轴的行星齿轮对自转来进行两输出轴间的转矩分配的,即转矩分配是直接在差速器内部完成的。
The invention discloses an electric active spur gear differential with torque orientation distribution function, which comprises: a driving motor, a main differential, and a coupling transmission device. The main differential includes a drive shaft, a transmission, a first output shaft and a second output shaft that can rotate around the axis; the coupling transmission includes a first planetary gear train and a second planetary gear train, and the second planetary gear train is connected to the motor output The shaft is connected to receive the torque output by the output shaft of the motor and output another torque. The first planetary gear train is connected to the second planetary gear train to receive the torque output by the second planetary gear train. The first planetary gear train Connected to the transmission to provide torque in opposite directions to the first output shaft and the second output shaft. The present invention can selectively distribute the driving torque transmitted through it to the half shafts on both sides, and realize the torque distribution between the two output shafts by directly forcing the rotation of the planetary gear pair connecting the two output shafts, that is, the torque Distribution is done directly inside the differential.
Description
技术领域technical field
本发明涉汽车传动领域,特别涉及一种具备转矩定向分配功能的电动主动正齿轮差速器。The invention relates to the field of automobile transmission, in particular to an electric active spur gear differential with torque orientation distribution function.
背景技术Background technique
汽车差速器是驱动桥的主要部件,它的作用就是在向汽车左右两侧半轴传递动力的同时,允许左右半轴以不同的转速旋转,满足两侧车轮尽可能以纯滚动的方式行驶,减少轮胎与地面的摩擦。The car differential is the main part of the drive axle. Its function is to transmit power to the left and right half shafts of the car while allowing the left and right half shafts to rotate at different speeds, so that the wheels on both sides can drive as purely as possible. Reduce the friction between the tire and the ground.
当车辆行驶时,正齿轮差速器与传统差速器一样,都具有平衡左右两车轮间不同转速的功能。在这种情况下,车辆转弯时轨迹半径大的车轮旋转速度要快于轨迹半径小的车轮,但左右车轮转矩的分配比率是固定的1:1。这在一定程度上是可行的,但是为了实现车辆的最佳控制,转弯轨迹半径大的车轮应当比转弯轨迹半径下的车轮输出更大的转矩。事实上,具有转矩定向分配功能的主动差速器安装在后桥上,可以防止车辆前轮转向不足,而且在主动转矩分配控制系统干预时,并不会使车辆减速,因此提高了车辆安全性和机动性能。When the vehicle is running, the spur gear differential, like the traditional differential, has the function of balancing the different rotational speeds between the left and right wheels. In this case, when the vehicle is turning, the wheel with a larger trajectory radius rotates faster than the wheel with a smaller trajectory radius, but the torque distribution ratio of the left and right wheels is fixed at 1:1. This is possible to a certain extent, but for optimal vehicle control, the wheels with larger turning radii should output more torque than the wheels with lower turning radii. In fact, the active differential with torque veering distribution function is installed on the rear axle, which can prevent the vehicle from understeering the front wheels, and when the active torque distribution control system intervenes, it will not slow down the vehicle, thus improving the performance of the vehicle. safety and maneuverability.
另外,虽然传统差速器在附着良好的平坦路面上能够使汽车的驱动力合理的分配在各驱动轮上,然而一旦遇到崎岖、泥泞的路况,当其中一个驱动轮打滑甚至完全空转时,差速器会将全部驱动轮浪费在打滑的车轮上,使汽车无法正常行驶。当然,有防滑式和锁止式差速器的存在可以有效的解决这个问题,但是该类差速器趋于使车轮两侧驱动轮的转速相同。所以在一定程度上限制了车辆高速转弯的机动性。In addition, although the traditional differential can reasonably distribute the driving force of the car on the driving wheels on a well-attached flat road, once encountering rough and muddy road conditions, when one of the driving wheels slips or even completely idling, A differential would waste all of the drive wheels on a slipping wheel, preventing the car from moving properly. Of course, the existence of limited-slip and locking differentials can effectively solve this problem, but this type of differential tends to make the speed of the driving wheels on both sides of the wheel the same. Therefore, the maneuverability of the vehicle in high-speed turns is limited to a certain extent.
基于此,需要在正齿轮差速器机械结构的基础上,设计一种新型的具备转矩定向分配能力的电动主动差速器。Based on this, it is necessary to design a new type of electric active differential with torque directional distribution capability on the basis of the mechanical structure of the spur gear differential.
发明内容Contents of the invention
本发明设计开发了一种具备转矩定向分配功能的电动主动正齿轮差速器,解决了现有技术中只能平均分配左右车轮转矩的缺陷,实现了按需求定向的将驱动轴输入的转矩分配到左右车轮中。The invention designs and develops an electric active spur gear differential with the function of torque directional distribution, which solves the defect that the torque of the left and right wheels can only be evenly distributed in the prior art, and realizes the directional input of the drive shaft according to the demand. Torque is distributed to the left and right wheels.
本发明提供的技术方案为:The technical scheme provided by the invention is:
一种具备转矩定向分配功能的电动主动正齿轮差速器,包括:An electric active spur gear differential with torque directional distribution, comprising:
驱动电机,其具有可输出转矩的电机输出轴;a driving motor having a motor output shaft capable of outputting torque;
主差速器,其包括驱动轴、传动装置、可绕轴线旋转的第一输出轴和第二输出轴,所述驱动轴通过传动装置将驱动所述第一输出轴和第二输出轴能够以相同或不同的转速同向旋转;The main differential, which includes a drive shaft, a transmission device, a first output shaft and a second output shaft rotatable around an axis, and the drive shaft will drive the first output shaft and the second output shaft through the transmission device to be able to Rotate in the same direction at the same or different speeds;
耦合传动装置,其包括第一行星轮系和第二行星轮系,所述第二行星轮系与所述电机输出轴连接,接收所述电机输出轴输出的转矩,并输出另一转矩,所述第一行星轮系与所述第二行星轮系连接,接收所述第二行星轮系输出的转矩,所述第一行星轮系与所述传动装置连接,为所述第一输出轴和第二输出轴提供方向相反的转矩。The coupling transmission device includes a first planetary gear train and a second planetary gear train, the second planetary gear train is connected to the output shaft of the motor, receives the torque output by the output shaft of the motor, and outputs another torque , the first planetary gear train is connected to the second planetary gear train to receive the torque output by the second planetary gear train, the first planetary gear train is connected to the transmission device, and is the first The output shaft and the second output shaft provide torque in opposite directions.
优选的是,所述传动装置包括Preferably, the transmission includes
第一太阳轮,其与所述第一输出轴同轴固定连接,以与所述第一输出轴共同旋转;a first sun gear coaxially fixedly connected to the first output shaft for common rotation with the first output shaft;
第二太阳轮,其与所述第二输出轴同轴固定连接,以与所述第二输出轴共同旋转;a second sun gear coaxially fixedly connected to the second output shaft for common rotation with the second output shaft;
第一行星轮,其与所述第一太阳轮啮合;a first planet gear meshing with the first sun gear;
第二行星轮,其与所述第二太阳轮啮合;a second planet gear meshing with the second sun gear;
第一行星架,其与所述第一行星轮可旋转连接;a first planet carrier, which is rotatably connected to the first planet wheel;
第二行星架,其与所述第二行星轮可旋转连接;a second planet carrier, which is rotatably connected to the second planet wheel;
差速器壳,其与所述第一行星架和第二行星架可转动连接,所述驱动轴通过一对啮合的齿轮驱动所述差速器壳转动,以使所述第一行星轮和第二行星轮分别绕所述第一太阳轮和第二太阳轮公转。a differential case, which is rotatably connected to the first planetary carrier and the second planetary carrier, and the drive shaft drives the differential case to rotate through a pair of meshed gears, so that the first planetary gear and the second planetary carrier The second planetary gears revolve around the first sun gear and the second sun gear respectively.
优选的是,所述第一行星轮系包括第三太阳轮、第三行星轮、第四行星轮和第一齿圈,所述第三太阳轮相对地面固定,所述第三太阳轮和第三行星轮、第四行星轮和第一齿圈依次啮合,所述第四行星轮与所述第二行星架可转动连接,所述第三行星轮上可转动的连接有第三行星架,以使所述第三行星轮的公转通过所述第三行星架输出。Preferably, the first planetary gear train includes a third sun gear, a third planetary gear, a fourth planetary gear and a first ring gear, the third sun gear is fixed relative to the ground, and the third sun gear and the first planetary gear The three planetary gears, the fourth planetary gear and the first ring gear mesh sequentially, the fourth planetary gear is rotatably connected to the second planetary carrier, and the third planetary gear is rotatably connected to the third planetary carrier, The revolution of the third planetary gear is output through the third planetary carrier.
优选的是,所述第二行星轮系包括第四太阳轮、第五行星轮、第二齿圈,所述第四太阳轮与所述电机输出轴同轴固定连接,以使所述第四太阳轮与所述电机输出轴共同旋转,所述第五行星轮分别与所述第四太阳轮和第二齿圈相啮合,所述第五行星轮上可转动的连接有第四行星架,以使所述第五行星轮的公转通过所述第四行星架输出,所述第三行星架和第四行星架相固定连接,所述第一齿圈与所述第二齿圈相固定连接。Preferably, the second planetary gear train includes a fourth sun gear, a fifth planetary gear, and a second ring gear, and the fourth sun gear is coaxially fixedly connected to the output shaft of the motor, so that the fourth The sun gear rotates together with the output shaft of the motor, the fifth planetary gear meshes with the fourth sun gear and the second ring gear respectively, and the fourth planetary carrier is rotatably connected to the fifth planetary gear, so that the revolution of the fifth planetary gear is output through the fourth planetary carrier, the third planetary carrier is fixedly connected to the fourth planetary carrier, and the first ring gear is fixedly connected to the second ring gear .
优选的是,所述第三行星架和第四行星架一体成型。Preferably, the third planet carrier and the fourth planet carrier are integrally formed.
优选的是,所述第一齿圈与所述第二齿圈一体成型。Preferably, the first ring gear and the second ring gear are integrally formed.
一种汽车,包括上述的具备转矩定向分配功能的电动主动正齿轮差速器。An automobile, comprising the above-mentioned electric active spur gear differential with the function of torque directional distribution.
本发明的有益效果是:The beneficial effects of the present invention are:
电动主动正差速器是传统的基于离合器带有耦合传动装置的差速器的最佳代替者,由于该差速器没有使用传统差速器锥形小齿轮,而采用行星齿轮平行排列的正齿轮,这意味着所需空间和重量极大减少,而潜在的扭矩容量显著提高。并且该差速器的设计更加紧凑,轻巧,噪声更低。效率和性能大大提升。有数据表明,采用正齿轮差速器代替传统的锥型齿轮差速器可以为中级车的后桥减轻30%以上的重量和几乎70%的横轴空间。The electric active positive differential is the best substitute for the traditional clutch-based differential with a coupling transmission, because the differential does not use the traditional bevel pinion of the differential, but uses a positive positive differential with planetary gears arranged in parallel. gear, which means that the required space and weight are greatly reduced, while the potential torque capacity is significantly increased. And the design of the differential is more compact, lighter and less noisy. Efficiency and performance are greatly improved. Data show that using a spur gear differential instead of a traditional bevel gear differential can save more than 30% of the weight of the rear axle of a mid-level car and almost 70% of the space for the transverse axis.
1、本发明所述的具备转矩定向分配功能的电动主动正齿轮差速器可以将经过其传输的驱动转矩选择性的定向分配给两侧半轴,并且在转矩定向分配时,由于不会改变总转矩,故不会使车辆减速,而且能够增加汽车的转弯机动性和驾驶员的驾驶乐趣。1. The electric active spur gear differential with torque directional distribution function according to the present invention can selectively directional distribute the driving torque transmitted through it to the half shafts on both sides, and when the torque is directional distribution, due to It will not change the total torque, so it will not slow down the vehicle, and it can increase the turning maneuverability of the car and the driving pleasure of the driver.
2、所述的主动差速器是通过直接强制连接左右半轴的行星齿轮对自转来进行左右半轴间的转矩分配的,即转矩分配是直接在差速器内部完成的。所以该差速器不再需要任何多余的组件,其所需轴向空间大大减少。2. The active differential implements the torque distribution between the left and right half shafts through the rotation of the planetary gear pairs that are directly forced to connect the left and right half shafts, that is, the torque distribution is directly completed inside the differential. Therefore, the differential does not require any redundant components, and its required axial space is greatly reduced.
3、采用一套耦合机构作为该差速器转矩分配时的动力传输机构,同时兼具减速功能和动力耦合功能,并且能够以同轴的方式布置差速电机,使差速器结构更加紧凑。该电机在不进行转矩分配时不旋转,只在主动分配转矩时才旋转以提供转矩。3. A set of coupling mechanism is used as the power transmission mechanism for the torque distribution of the differential, which has the function of deceleration and power coupling at the same time, and the differential motor can be arranged coaxially to make the structure of the differential more compact . The motor does not rotate when torque is not being distributed, and only rotates to provide torque when torque is being actively distributed.
4、仅需一个电机作为差速器实现转矩分配的动力源即可,易于控制。即只需要控制电机转子的正转或反转就可以定向的分配左右半轴上的转矩。这不同于其他基于离合器或制动器实现转矩分配的差速器,其需要同时拥有两套离合器或制动器作为动力源,导致零件繁多,结构复杂。4. Only one motor is needed as the power source for the differential to realize torque distribution, which is easy to control. That is, it is only necessary to control the forward rotation or reverse rotation of the motor rotor to distribute the torque on the left and right half shafts in a directional manner. This is different from other differentials that realize torque distribution based on clutches or brakes, which need to have two sets of clutches or brakes as power sources at the same time, resulting in a large number of parts and a complicated structure.
5、并且采用电机作为该差速器转矩分配的动力源,还有利于该差速器在电动汽车或是混合动力汽车上的应用,进而扩大了该差速器的使用领域。即本发明既可以安装在传统动力能源的车辆上,也可以安装在新能源动力的车辆上,应用范围广泛。5. Using the motor as the power source for the torque distribution of the differential is also beneficial to the application of the differential in electric vehicles or hybrid vehicles, thereby expanding the field of use of the differential. That is to say, the present invention can be installed on vehicles powered by traditional power sources as well as vehicles powered by new energy sources, and has a wide range of applications.
6、由于本发明是在原有正齿轮差速器结构基础上改进设计的,因此具有改造加工成本低,制造过程和工艺流程继承性好的特点。6. Since the present invention is an improved design on the basis of the original spur gear differential structure, it has the characteristics of low cost of transformation and processing, and good inheritance of manufacturing process and technological process.
附图说明Description of drawings
图1为本发明所述的差速器的结构示意图。Fig. 1 is a structural schematic diagram of a differential gear according to the present invention.
图2为图1中A-A剖视图。Fig. 2 is a sectional view of A-A in Fig. 1 .
图3为本发明所述的第一行星齿轮系工作原理。Fig. 3 is the working principle of the first planetary gear train according to the present invention.
图4为本发明所述的差速器转矩定向分配装置不工作时的转矩流动路径示意图。Fig. 4 is a schematic diagram of the torque flow path when the differential torque distribution device according to the present invention is not working.
图5为在车辆右转弯工况下转矩定向分配装置分配的转矩流动路径示意图。Fig. 5 is a schematic diagram of the flow path of the torque distributed by the torque directional distribution device under the right turning condition of the vehicle.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
汽车差速器是一种能使旋转运动自一根轴传至两根轴,并使后者相互间能以不同转速旋转的差动机构,如图1所示,汽车差速器将车辆发动机产生的转矩分配给分别位于车辆左右两侧第一输出轴62和第二输出轴64,使它们沿其轴线旋转。Automotive differential is a differential mechanism that can transmit rotational motion from one shaft to two shafts, and enable the latter to rotate at different speeds. As shown in Figure 1, the automotive differential transfers the vehicle engine The generated torque is distributed to the first output shaft 62 and the second output shaft 64 respectively located on the left and right sides of the vehicle, causing them to rotate along their axes.
本发明所述的差速器包括差速器壳22,其内包含其他工作部件,差速器还包括由两个不对称的第一太阳轮16和第二太阳轮18以及第一行星轮12和第二行星轮14组成的行星轮装置。差速器的啮合第一行星轮12和第二行星轮14分别与第一太阳轮16和第二太阳轮18啮合,即第一行星轮12与第一太阳轮16啮合而不与第二太阳轮18啮合,第二行星轮14与第二太阳轮18啮合而不与第一太阳轮16啮合。而第一太阳轮16和第二太阳轮18又分别与第一输出轴62和第二输出轴64相连。第一行星齿轮12的第一行星架26与差速器壳22相连使之可以随着差速器壳22一起旋转。而第二行星齿轮14的另一端与其第二行星架36穿过差速器壳22上的孔15向外伸出与转矩定向分配装置60的第一行星齿轮系30相连。这种形式的正齿轮差速器可以通过第二行星齿轮14与其第二行星架36和转矩分配装置60组合的形式实现对第一输出轴62和第二输出轴64转矩定向分配的能力,而该差速器的第一行星齿轮12和第二行星齿轮14理论上实现了锥齿轮差速器中锥形行星齿轮同样的功能。The differential of the present invention includes a differential housing 22, which contains other working parts, and the differential also includes two asymmetrical first sun gears 16, second sun gears 18 and first planetary gears 12. And the planetary gear device that the second planetary gear 14 forms. Meshing of the differential The first planetary gear 12 and the second planetary gear 14 are respectively meshed with the first sun gear 16 and the second sun gear 18, that is, the first planetary gear 12 is meshed with the first sun gear 16 but not with the second sun gear. The gear 18 meshes, and the second planetary gear 14 meshes with the second sun gear 18 but does not mesh with the first sun gear 16 . The first sun gear 16 and the second sun gear 18 are respectively connected with the first output shaft 62 and the second output shaft 64 . The first planet carrier 26 of the first planetary gear 12 is connected with the differential case 22 so that it can rotate together with the differential case 22 . The other end of the second planetary gear 14 and its second planetary carrier 36 protrude outward through the hole 15 on the differential case 22 and are connected to the first planetary gear train 30 of the torque directional distribution device 60 . This type of spur gear differential can realize the ability of directional torque distribution to the first output shaft 62 and the second output shaft 64 through the combination of the second planetary gear 14 and its second planetary carrier 36 and the torque distribution device 60 , and the first planetary gear 12 and the second planetary gear 14 of the differential have theoretically realized the same function as the bevel planetary gear in the bevel gear differential.
本发明所述的差速器可以按照常规差速器来工作。驱动轴72外部通过传动系与发动机相连用以传输发动机的驱动转矩,其上安装有锥形驱动齿轮74。锥形驱动齿轮74与安装在差速器壳22上的锥形齿圈66啮合。当发动机施加转矩并转动驱动轴72时,其上的锥形驱动齿轮74转动锥形齿圈66以及差速器壳22。差速器壳22进而转动第一行星架26,进而第一行星架26使第一行星齿轮12和第二行星齿轮14产生绕x轴的公转并转动分别与之啮合的第一太阳轮16和第二太阳轮18,进而转动第一输出轴62和第二输出轴64。如果第一输出轴62或第二输出轴64中之一比另一根轴旋转得快,例如在进行转弯时,第一行星齿轮12和第二行星齿轮14将分别自转,但仍将转矩传输给分别与之啮合的第一太阳轮16和第二太阳轮18以及与之相连的第一输出轴62或第二输出轴64。The differential of the present invention can work as a conventional differential. The outside of the drive shaft 72 is connected to the engine through a drive train to transmit the drive torque of the engine, and a bevel drive gear 74 is mounted on it. Bevel drive gear 74 meshes with bevel ring gear 66 mounted on differential case 22 . When the engine applies torque and turns drive shaft 72 , bevel drive gear 74 thereon turns bevel ring gear 66 and differential case 22 . The differential case 22 then rotates the first planetary carrier 26, and then the first planetary carrier 26 causes the first planetary gear 12 and the second planetary gear 14 to produce a revolution around the x-axis and rotate the first sun gear 16 and the second planetary gear 14 respectively meshed with it. The second sun gear 18 , in turn, rotates the first output shaft 62 and the second output shaft 64 . If one of the first output shaft 62 or the second output shaft 64 rotates faster than the other, such as when making a turn, the first planetary gears 12 and the second planetary gears 14 will each spin, but will still impart torque. It is transmitted to the first sun gear 16 and the second sun gear 18 meshing with them respectively and the first output shaft 62 or the second output shaft 64 connected thereto.
本发明所述的正齿轮差速器还具有将发动机输出到第一输出轴62和第二输出轴64上的转矩选择性定向分配的能力,以便使第一输出轴62和第二输出轴64的其中之一能够比另一根轴传输更大的转矩。这种对左右车轮转矩定向的分配的能力可以大大提高车辆的转弯机动性。为此,本发明所述的差速器装配有一个转矩定向分配装置60。在接收控制信号时,转矩定向分配装置60能够将附加的转矩通过第一行星齿轮12和第二行星齿轮14分配到第一输出轴62和第二输出轴64上。转矩定向分配装置60主要包括一个耦合传动机构50和一个差速电机70。The spur gear differential of the present invention also has the ability to selectively distribute the torque output from the engine to the first output shaft 62 and the second output shaft 64, so that the first output shaft 62 and the second output shaft One of the 64 shafts is capable of transmitting more torque than the other. This ability to distribute torque orientation to the left and right wheels can greatly improve the vehicle's cornering maneuverability. For this purpose, the differential according to the invention is equipped with a torque directional distribution device 60 . Upon receiving a control signal, the torque directional distribution device 60 can distribute an additional torque via the first planetary gear 12 and the second planetary gear 14 to the first output shaft 62 and the second output shaft 64 . The torque directional distribution device 60 essentially includes a coupling drive 50 and a differential motor 70 .
转矩定向分配装置60的耦合传动机构50包括第一行星齿轮系30和第二行星齿轮系40。一并参阅图2,第一行星齿轮系30具有一个固定不动的第三太阳轮44,使其不能绕X轴进行旋转。第一行星齿轮系30还具有两个可以绕太阳轮44旋转,相互啮合但不共架的第三行星轮34和第四行星轮24,三太阳轮44只与第三行星轮34啮合而不与第四行星轮24啮合。其中,第四行星轮24与差速器的第二行星轮14共用第二行星架36,并且其齿轮外端与第二行星齿轮14从差速器壳22的孔15伸出来的部分连接在一起。这样第四行星齿轮24就可以同第二行星齿轮14形成了一个整体,转矩定向分配装置60就可以通过控制第四行星齿轮24的转矩来进行对差速器转矩的控制。The coupling gear 50 of the torque directional distribution device 60 includes a first planetary gear train 30 and a second planetary gear train 40 . Referring to FIG. 2 together, the first planetary gear train 30 has a fixed third sun gear 44 that cannot rotate around the X-axis. The first planetary gear train 30 also has two rotatable around the sun gear 44, the third planetary gear 34 and the fourth planetary gear 24 that are mutually meshed but not shared, the three sun gears 44 are only meshed with the third planetary gear 34 and not meshes with the fourth planetary gear 24. Wherein, the fourth planetary gear 24 shares the second planetary carrier 36 with the second planetary gear 14 of the differential, and its gear outer end is connected with the part where the second planetary gear 14 protrudes from the hole 15 of the differential case 22 Together. In this way, the fourth planetary gear 24 can be integrated with the second planetary gear 14 , and the torque directional distribution device 60 can control the torque of the differential by controlling the torque of the fourth planetary gear 24 .
第一行星齿轮系30的第三行星齿轮34还具有第三行星架42,用于与第二行星齿轮系40的连接上。第一行星齿轮系30还具有一个可以自由旋转的第一齿圈28,同样用于与行星齿轮系40的连接上,第一齿圈28与第四行星轮24啮合但不与第三行星轮34啮合。The third planetary gear 34 of the first planetary gear train 30 also has a third planet carrier 42 for connection with the second planetary gear train 40 . The first planetary gear train 30 also has a freely rotatable first ring gear 28, which is also used in connection with the planetary gear train 40. The first ring gear 28 meshes with the fourth planetary gear 24 but does not mesh with the third planetary gear. 34 engagement.
耦合传动机构50的第二行星齿轮系40具有一个可以自由旋转的第二齿圈32,并且第二齿圈32与第一齿圈28连在一起,行星齿轮系40的第二齿圈32与第一行星齿轮系30的第一齿圈28可以加工成一个整体。第二行星齿轮系40还包含一个第四太阳轮56,用于连接转矩定向分配装置60的差速电机70上。行星齿轮系40还具有一个第五行星轮52,其位于第二齿圈32和第四太阳轮56之间并与之啮合。第二行星齿轮系40的第五行星轮52的第四行星架54与第一行星齿轮系30的第三行星轮34的第三行星架42相连,作为优选的,第二行星齿轮系40的第四行星架54和第一行星齿轮系30的第三行星架42可以加工成一个整体。The second planetary gear train 40 of the coupling transmission mechanism 50 has a second ring gear 32 that can rotate freely, and the second ring gear 32 is connected with the first ring gear 28, and the second ring gear 32 of the planetary gear train 40 is connected with the first ring gear 28. The first ring gear 28 of the first planetary gear train 30 can be processed as a whole. The second planetary gear train 40 also includes a fourth sun gear 56 for connecting to the differential motor 70 of the torque vectoring device 60 . The planetary gear train 40 also has a fifth planet gear 52 located between and meshing with the second ring gear 32 and a fourth sun gear 56 . The fourth planetary carrier 54 of the fifth planetary gear 52 of the second planetary gear train 40 is connected with the third planetary carrier 42 of the third planetary gear 34 of the first planetary gear train 30, as preferably, the second planetary gear train 40 The fourth planetary carrier 54 and the third planetary carrier 42 of the first planetary gear train 30 can be processed as a whole.
转矩定向分配装置60的差速电机70包含一个空心轴式电机46和电机转子58,上述的第二输出轴64就从空心轴式电机46的空心处向外伸出与车轮相连。空心轴式电机46是固定不动的,而电机转子58可以绕X轴旋转以输出转矩。其中差速电机70的电机转子58与耦合传动机构50的第二行星齿轮系40的第四太阳轮56相连。作为优选的,第四太阳轮56可以与电机转子58加工为一个整体。The differential motor 70 of the torque directional distributing device 60 includes a hollow-shaft motor 46 and a motor rotor 58 , and the above-mentioned second output shaft 64 protrudes outward from the hollow of the hollow-shaft motor 46 and is connected to the wheel. The hollow shaft motor 46 is stationary, and the motor rotor 58 can rotate about the X axis to output torque. The motor rotor 58 of the differential motor 70 is connected to the fourth sun gear 56 of the second planetary gear train 40 of the coupling transmission mechanism 50 . Preferably, the fourth sun gear 56 can be processed as a whole with the motor rotor 58 .
当空心轴式电机46接收控制信号时,电机转子58将会发生绕X轴的旋转,同样得会使电机转子58上的第四太阳轮56产生绕X轴的旋转。作用于电机转子58上的转矩大小可以按照电机控制器进行控制。When the hollow-shaft motor 46 receives the control signal, the motor rotor 58 will rotate around the X-axis, and the fourth sun gear 56 on the motor rotor 58 will also rotate around the X-axis. The magnitude of the torque acting on the motor rotor 58 can be controlled according to the motor controller.
当汽车直线行驶时,转矩控制功能关闭,电机转子58不产生旋转,并不影响汽车驱动转矩的分配。此时,差速器壳22以及其上的第一行星架26和第二行星架36,第一太阳轮16和第二太阳轮18以及第一输出轴62和第二输出轴64都以相同的速度旋转。进而第一行星轮12和第二行星轮14只发生绕X轴的以相同速度的公转而不自转,进而与第二行星轮14相连的第一行星齿轮系30的第四行星齿轮24发生绕X轴的以相同速度的公转而不自转,进而第一行星齿轮系30的第四行星轮24转动其第一齿圈28以相同的速度绕X轴旋转。进而第二行星齿轮系40的第二齿圈32也以相同的速度旋转。参考图3,此时,可以把第四行星轮24的公转对第三行星轮34的作用看作一个齿圈38旋转对第三行星轮34的作用,如图3所示,即齿圈38、第三行星轮34和太阳轮44组成一个行星齿轮系20而齿圈38的旋转速度与第三行星轮34的公转速度是相同的。而行星齿轮34的公转速度与齿圈38的旋转速度是不同的,所以行星齿轮24和34的公转速度是不同的,即第三行星轮34的公转速度要稍稍快于第四行星轮24的公转速度。此处设计第三行星齿轮34的个数为五个,而第四行星轮24的个数为四个。当第四行星轮24与第三行星齿轮34的轮齿啮合范围大于18度时,第三行星齿轮34a可以在还没有脱离第四行星齿轮24a时,第三行星齿轮34b就可以平稳的与第四行星齿轮24b啮合和传动,同理,按照齿圈38的齿形和齿数来设计第四行星轮24的齿形和齿数的条件下任何一个第四行星齿轮24、第三行星齿轮34之间都可以相互平稳的传动而不发生脱齿、打齿行为。并且可以像正常的行星齿轮排那样工作。When the automobile is running straight, the torque control function is closed, and the motor rotor 58 does not rotate, which does not affect the distribution of the driving torque of the automobile. At this time, the differential case 22 and the first planetary carrier 26 and the second planetary carrier 36 thereon, the first sun gear 16 and the second sun gear 18 and the first output shaft 62 and the second output shaft 64 are all in the same speed rotation. Further, the first planetary gear 12 and the second planetary gear 14 only revolve around the X-axis at the same speed without rotation, and then the fourth planetary gear 24 of the first planetary gear train 30 connected to the second planetary gear 14 revolves around the X axis. The X-axis revolves at the same speed but does not rotate, and then the fourth planetary gear 24 of the first planetary gear train 30 rotates its first ring gear 28 to rotate around the X-axis at the same speed. Furthermore, the second ring gear 32 of the second planetary gear train 40 also rotates at the same speed. With reference to Fig. 3, at this time, the effect of the revolution of the fourth planetary gear 24 on the third planetary gear 34 can be regarded as the effect of the rotation of a ring gear 38 on the third planetary gear 34, as shown in Fig. 3, that is, the ring gear 38 , the third planetary gear 34 and the sun gear 44 form a planetary gear train 20 and the rotation speed of the ring gear 38 is the same as the revolution speed of the third planetary gear 34 . The revolution speed of the planetary gear 34 is different from the revolution speed of the ring gear 38, so the revolution speeds of the planetary gears 24 and 34 are different, that is, the revolution speed of the third planetary gear 34 is slightly faster than that of the fourth planetary gear 24. revolution speed. Here, the number of third planetary gears 34 is designed to be five, while the number of fourth planetary gears 24 is four. When the meshing range of the teeth of the fourth planetary gear 24 and the third planetary gear 34 was greater than 18 degrees, the third planetary gear 34a could be smoothly connected to the third planetary gear 34b before breaking away from the fourth planetary gear 24a. Four planetary gears 24b meshing and transmission, similarly, according to the tooth profile and the number of teeth of the ring gear 38 to design the tooth profile of the fourth planetary gear 24 and the condition of the number of teeth between any fourth planetary gear 24, the third planetary gear 34 Both of them can transmit each other smoothly without taking off the teeth or beating the teeth. And works like a normal planetary gear train.
此时,要保证由第三太阳轮44、第三行星轮34以及齿圈38组成行星轮系20和由第四太阳轮56、第五行星轮52以及第二齿圈32组成的第二行星轮系40的行星排特征参数一致,由于行星轮系20的第三行星轮34的第三行星架42与第二行星轮系40的第四行星轮52的第四行星架54连接在一起,即行星轮系20和40的第三行星架42和第四行星架54在任何时刻都具有相同的转速。同时行星轮系20的齿圈38与第二行星轮系40的第二齿圈32以相同的速度旋转,根据行星齿轮的运动公式可知,此时,行星齿轮系20的第三太阳轮44与行星齿轮系40的第四太阳轮56具有相同的旋转速度。而第三太阳轮44是固定不转的,可知,此时第二行星轮系40的第四太阳轮56不发生旋转。即电机转子58此时没有旋转。At this time, it is necessary to ensure that the planetary gear train 20 is composed of the third sun gear 44 , the third planetary gear 34 and the ring gear 38 and the second planetary gear train 20 is composed of the fourth sun gear 56 , the fifth planetary gear 52 and the second ring gear 32 . The characteristic parameters of the planetary rows of the gear train 40 are consistent, because the third planet carrier 42 of the third planetary gear 34 of the planetary gear train 20 is connected with the fourth planet carrier 54 of the fourth planet gear 52 of the second planetary gear train 40 , That is, the third planetary carrier 42 and the fourth planetary carrier 54 of the planetary gear trains 20 and 40 have the same rotational speed at any moment. Simultaneously, the ring gear 38 of the planetary gear train 20 and the second ring gear 32 of the second planetary gear train 40 rotate at the same speed. According to the motion formula of planetary gears, at this moment, the third sun gear 44 of the planetary gear train 20 and The fourth sun gear 56 of the planetary gear train 40 has the same rotational speed. While the third sun gear 44 is fixed and does not rotate, it can be seen that the fourth sun gear 56 of the second planetary gear train 40 does not rotate at this time. That is, the motor rotor 58 is not rotating at this time.
当转矩控制功能开启时,转矩定向分配装置60的空心轴式电机46接收控制信号,电机转子58与其上的第四太阳轮56会发生旋转,进而耦合传动机构50的第二行星齿轮系40的第四行星轮52会以相同的方向公转,进而其第四行星架54以相同的方向旋转,而第二行星齿轮系40的第二齿圈32以相反的方向旋转。进而第一行星齿轮系30的第三行星轮34的第三行星架42以相同的方向旋转,进而其上的第三行星轮34以相同的方向公转并自转,而第一行星齿轮系30的第一齿圈28与第二行星轮系40的第二齿圈32以相同的方向但与第三行星轮34相反的方向旋转。这样,与第一齿圈28和第三行星轮34啮合的第四行星轮24会发生旋转。进而第一行星齿轮12和第二行星齿轮14也会发生旋转。在此意义上,当汽车直行且转矩定向分配装置60的空心轴式电机46不接收控制信号时,电机转子58不发生旋转,不影响汽车驱动转矩的分配。而在汽车转弯或在其他工况下需要转矩分配时,可以通过控制电机转子58的正向旋转或反向旋转来具体的分配第一输出轴62和第二输出轴64上的转矩。即当两侧车轮的转速相同时,电机转子58处于静止状态,只有在主动分配转矩时才旋转以提供转矩。When the torque control function is turned on, the hollow-shaft motor 46 of the torque directional distribution device 60 receives the control signal, and the motor rotor 58 and the fourth sun gear 56 on it will rotate, thereby coupling the second planetary gear train of the transmission mechanism 50 The fourth planetary gear 52 of 40 will revolve in the same direction, and then the fourth planetary carrier 54 thereof will rotate in the same direction, while the second ring gear 32 of the second planetary gear train 40 will rotate in the opposite direction. Then the third planet carrier 42 of the third planetary gear 34 of the first planetary gear train 30 rotates in the same direction, and then the third planetary gear 34 thereon revolves and rotates in the same direction, and the first planetary gear train 30 The first ring gear 28 rotates in the same direction as the second ring gear 32 of the second planetary gear train 40 but in the opposite direction to the third planet gears 34 . Thus, the fourth planetary gear 24 meshing with the first ring gear 28 and the third planetary gear 34 rotates. Furthermore, the first planetary gear 12 and the second planetary gear 14 also rotate. In this sense, when the vehicle is going straight and the hollow-shaft motor 46 of the torque directional distribution device 60 does not receive the control signal, the motor rotor 58 does not rotate, which does not affect the distribution of the driving torque of the vehicle. When the vehicle is turning or other operating conditions require torque distribution, the torque on the first output shaft 62 and the second output shaft 64 can be specifically distributed by controlling the forward rotation or reverse rotation of the motor rotor 58 . That is, when the rotational speeds of the wheels on both sides are the same, the motor rotor 58 is in a static state, and only rotates to provide torque when actively distributing torque.
一般情况下,在差速器运行时,空心轴式电机46不接收控制信号,其电机转子58不会发生绕X轴的旋转,这样特别适用于在车辆直线行驶时的情况。在此情况下,由驱动轴72提供的驱动转矩在第一输出轴62和第二输出轴64以及其驱动的车轮之间平均分配。这与传统差速器使用方法相同,此时,该差速器本质上可以作为一个传统差速器运行,将全部转矩及功率由锥形齿圈66传递给差速器壳22并进而转动其上的第一行星架26和第二行星架36,进而差速器内部的第一行星轮12和第二行星轮14发生绕X轴的公转而不自转,进而第一行星轮12和第二行星轮14转动分别与之啮合的第一太阳轮16和第二太阳轮18,进而分别转动第一输出轴62和第二输出轴64,如图4所示。由于空心轴式电机46没有接收控制信号,电机转子58没有发生旋转,转矩定向分配装置60不传递任何转矩,并且不另外影响差速器的正常运行。Generally, when the differential is running, the hollow-shaft motor 46 does not receive a control signal, and its motor rotor 58 does not rotate around the X-axis, which is especially suitable for straight-line driving of the vehicle. In this case, the drive torque provided by the drive shaft 72 is equally divided between the first output shaft 62 and the second output shaft 64 and the wheels they drive. This is the same as a conventional differential. At this point, the differential can essentially operate as a conventional differential, transferring all torque and power from the bevel ring gear 66 to the differential case 22 and then rotating. The first planet carrier 26 and the second planet carrier 36 on it, and then the first planet wheel 12 and the second planet wheel 14 inside the differential revolve around the X axis without rotation, and then the first planet wheel 12 and the second planet wheel The two planetary gears 14 rotate the first sun gear 16 and the second sun gear 18 respectively meshed with them, and then respectively rotate the first output shaft 62 and the second output shaft 64 , as shown in FIG. 4 . Since the quill motor 46 does not receive a control signal, the motor rotor 58 does not rotate, the torque directional distribution device 60 does not transmit any torque, and does not otherwise affect the normal operation of the differential.
当车辆转弯时,特别是以高速进行转弯时,转矩定向分配装置60的空心轴式电机46应该接收控制信号,使电机转子58发生旋转,以便将更多的转矩定向传送到汽车外侧车轮上。例如,当车辆进入一个右弯道时,假设以驱动时车轮的旋转方向为正方向,反之为反方向。此时,在车辆左侧的车轮和第一输出轴62将比在车辆右侧的车轮和第二输出轴64旋转得快。转矩定向分配装置60的空心轴式电机46接收控制信号,使电机转子58以及其上的第四太阳轮56产生反方向的旋转,进而耦合传动机构50的第二行星齿轮系40的第五行星轮52产生反方向的公转,进而行第五星轮52的第四行星架54会产生反方向的旋转,这样耦合传动机构50的第二行星齿轮系40的第二齿圈32会产生正方向的旋转。进而耦合传动机构50的第一行星齿轮系30的第三行星架42会产生反方向的旋转,进而其上的第三行星轮34也产生反方向的公转并自转,而第一行星齿轮系30的第一齿圈28会产生正方向的旋转,进而在第三行星轮34和第一齿圈28之间并与其啮合的第四行星轮24会产生正方向的自转。这样,与之相连的第二行星轮14和第一行星轮12就不再仅仅绕X轴自由公转,而是分别产生正方向的自转和反方向的自转。进而产生对分别与之啮合的第二太阳轮18和第一太阳轮16及其各自相连的第二输出轴64和第一输出轴62的反方向和正方向的力矩。实际上,转矩定向分配装置60的耦合传动机构50起到了一个转矩放大的作用,其可施加比空心轴式电机46施加到第四太阳轮56上的转矩大很多的转矩到第一行星轮12和第二行星轮14上。由于第二行星轮14和第一行星轮12分别对第二输出轴64和第一输出轴62产生阻碍的阻力和促动的动力,其将驱动转矩由差速器壳22更多的换至第一输出轴62上而非第二输出轴64上,如图5所示。因此,通过第二行星轮14和第一行星轮12的强制自转,会使第一输出轴62拥有更高的转速转动。因此,此时转矩定向分配装置60起到了促使第一输出轴62超速的作用。When the vehicle is turning, especially when turning at a high speed, the hollow shaft motor 46 of the torque direction distribution device 60 should receive a control signal to rotate the motor rotor 58 so that more torque direction is transmitted to the outer wheels of the vehicle. superior. For example, when the vehicle enters a right curve, it is assumed that the direction of rotation of the wheels during driving is positive, and vice versa. At this point, the wheels and first output shaft 62 on the left side of the vehicle will rotate faster than the wheels and second output shaft 64 on the right side of the vehicle. The hollow-shaft motor 46 of the torque directional distribution device 60 receives the control signal, so that the motor rotor 58 and the fourth sun gear 56 on it rotate in the opposite direction, and then couple the fifth gear of the second planetary gear train 40 of the transmission mechanism 50 . The planetary gear 52 rotates in the opposite direction, and the fourth planetary carrier 54 of the fifth planetary wheel 52 will rotate in the reverse direction, so that the second ring gear 32 of the second planetary gear train 40 coupled with the transmission mechanism 50 will produce a positive direction. rotation. Further, the third planetary carrier 42 of the first planetary gear train 30 of the coupling transmission mechanism 50 will rotate in the opposite direction, and then the third planetary gear 34 thereon will also produce a revolution in the reverse direction and rotate itself, while the first planetary gear train 30 will rotate in the opposite direction. The first ring gear 28 will rotate in the positive direction, and the fourth planetary gear 24 between the third planetary gear 34 and the first ring gear 28 and meshing with it will rotate in the positive direction. In this way, the second planetary gear 14 and the first planetary gear 12 connected thereto no longer only revolve freely around the X-axis, but generate positive rotation and reverse rotation respectively. Further, torques in opposite directions and in positive directions are generated to the second sun gear 18 and the first sun gear 16 meshed with them respectively and the second output shaft 64 and the first output shaft 62 respectively connected thereto. In fact, the coupling transmission mechanism 50 of the torque directional distribution device 60 acts as a torque multiplier, which can apply a much larger torque to the fourth sun gear 56 than the torque applied by the hollow shaft motor 46 to the fourth sun gear 56. On the first planetary wheel 12 and the second planetary wheel 14. Since the second planetary gears 14 and the first planetary gears 12 produce obstructive resistance and actuating power to the second output shaft 64 and the first output shaft 62 respectively, they convert the driving torque from the differential case 22 more onto the first output shaft 62 rather than the second output shaft 64 as shown in FIG. 5 . Therefore, the forced rotation of the second planetary gear 14 and the first planetary gear 12 will cause the first output shaft 62 to rotate at a higher speed. Therefore, at this time, the torque directional distributing device 60 acts to promote the overspeeding of the first output shaft 62 .
一般来说,转矩定向分配装置60的空心轴式电机46反方向旋转的转矩越大,通过转矩定向分配装置60传递给第一输出轴62的驱动转矩就越大。Generally speaking, the greater the reverse rotation torque of the hollow shaft motor 46 of the torque directional distribution device 60 , the greater the driving torque transmitted to the first output shaft 62 through the torque directional distribution device 60 .
转矩定向分配装置60的作用程度取决于几个条件,所有这些条件可由安装在车辆上的传感器监控,并通过一个处理器进行处理,以控制操纵空心轴式电机46的控制信号,被监控的条件包括车速、横摆率、车辆横向与纵向加速度、转向角、车轮滑动率、发动机和变速器运行参数及空心轴式电机46温度等。The degree of action of the torque directional distribution device 60 depends on several conditions, all of which may be monitored by sensors mounted on the vehicle and processed by a processor to control the control signals that operate the hollow shaft motor 46, the monitored Conditions include vehicle speed, yaw rate, vehicle lateral and longitudinal acceleration, steering angle, wheel slip, engine and transmission operating parameters, and hollow shaft motor 46 temperature.
类似的,当车进入一个左弯道时,车辆右侧的车轮和第二输出轴64将比在车辆左侧的车轮和第一输出轴62旋转的更快。此时,转矩定向分配装置60的空心轴式电机46应该接收控制信号,使电机转子58及其上的第四太阳轮56产生正方向的旋转。同理,此时耦合传动机构50会使第一行星齿轮12和第二行星齿轮14分别对第一输出轴62或第二输出轴64产生促动的动力和阻碍的阻力。因此将驱动转矩更多的换至第二输出轴64上,并给与第二输出轴64更高的转速转动。Similarly, when the vehicle enters a left bend, the wheels on the right side of the vehicle and the second output shaft 64 will rotate faster than the wheels and first output shaft 62 on the left side of the vehicle. At this time, the hollow shaft motor 46 of the torque directional distribution device 60 should receive a control signal to make the motor rotor 58 and the fourth sun gear 56 on it rotate in a positive direction. Similarly, at this time, the coupling transmission mechanism 50 will cause the first planetary gear 12 and the second planetary gear 14 to generate driving power and hindering resistance to the first output shaft 62 or the second output shaft 64 respectively. Therefore, more drive torque is transferred to the second output shaft 64 and the second output shaft 64 is given a higher rotational speed.
另外,如果车辆进入湿滑路面或者其他一些路况较差的路面,需要按具体路面条件来分配第一输出轴62和第二输出轴64上的转矩时,也可以让转矩定向分配装置60的空心轴式电机46接收电信号,根据路况条件主动分配第一输出轴62和第二输出轴64上的转矩使车辆能够稳定的行驶。In addition, if the vehicle enters a slippery road or other roads with poor road conditions, when it is necessary to distribute the torque on the first output shaft 62 and the second output shaft 64 according to specific road conditions, the torque directional distribution device 60 can also be used to The hollow-shaft motor 46 receives electrical signals, and actively distributes the torque on the first output shaft 62 and the second output shaft 64 according to the road conditions so that the vehicle can run stably.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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