Flip chip type LED support and manufacture method thereof
Technical field
The present invention relates to field of LED illumination, espespecially a kind of flip chip type LED support and manufacture method thereof.
Background technology
LED support is used for packaging LED chips, generally include some plate-shaped conductive terminals and described conducting terminal is shaped in interior plastic seat body, described plastic seat body comprises encapsulation cup-like structure, described electrical contact surfaces is exposed to described encapsulation cup bottom surface, when encapsulating, described LED chip is placed on the conducting terminal bottom described encapsulation cup, the electrode of described LED chip is positioned at the upside relative with described encapsulation cup bottom surface, by beating the mode of gold thread, the electrode of described LED chip is connected on different conducting terminals respectively.
As above method, need to increase the step of beating gold thread, and gold thread is tiny, beats gold thread technique and not only causes inefficiency, and waste gold thread material when encapsulating.
Summary of the invention
The object of the present invention is to provide a kind of the flip chip type LED support and the manufacture method thereof that connect chip and conducting terminal without the need to gold thread.
For this reason, the invention provides a kind of flip chip type LED support, for packaging LED chips, described LED support comprises conducting end subgroup, and one and the insulating body of described conducting terminal composing type, described conducting end subgroup and described insulating body form the host cavity of accommodating described LED chip jointly, described conducting end subgroup at least comprises a pair first, second terminal, described first, second terminal includes the contact site be electrically connected with described LED chip, and to be positioned at outside described contact site and to be shaped in the holding parts of described insulating body, described first, space is formed by first time die cut between the contact site of the second terminal, then carry out second time punching press and the cold draw forcing described contact site is extruded to described holding parts position, described gap length is diminished.
After described first time die cut, the width in described space is more than or equal to the thickness of described conducting end subgroup, is about 0.25mm.
Described second time punching press to after the extruding of described holding parts, through the extension of metal, within the width in described space is down to 0.2mm.
Described second time punching press extrudes the upper surface of described holding parts, and form groove at the upper surface of described holding parts.
The side that described LED chip is provided with two electrodes is assembled in described host cavity towards described conducting terminal, described LED chip is across described space, and described two electrodes are positioned at both sides, described space in electrical contact with the contact site of first, second terminal described respectively.
For this reason, present invention also offers a kind of flip chip type LED support manufacture method, comprise the steps
Step one, provide plate-shape metal, carry out first time punching press and form first, second terminal, the holding parts that first, second terminal described comprises relative contact site respectively and is positioned at outside described contact site, cut between the contact site of first, second terminal described and form space, first, second terminal described connects as one through material strip;
Step 2, the holding parts position upper surface of first, second terminal described to be extruded, utilize the ductility of metal to force the contact site of first, second terminal described relatively to extend to reduce the width in described space;
Step 3, described first, second terminal connected as one carried out injection mo(u)lding operation and form insulating body, in described holding parts takes shape in by described insulating body.
Also comprise step 4, LED chip is provided, described LED chip is provided with the side of two electrodes in the face of described conducting end subgroup, described LED chip is across described space, described two electrodes are positioned at both sides, described space and contact with the contact site of first, second terminal described respectively, in described LED chip is packaged in by encapsulation transparent colloid in described host cavity subsequently.
After above-mentioned steps one completes, the width in described space is more than or equal to the thickness of described conducting end subgroup, and conducting terminal thickness is 0.25mm.
After described step 2, through the extension of metal, within the width in described space is down to 0.2mm.
After described step 2, the upper surface of described holding parts forms groove.
Compared to prior art, flip chip type LED support of the present invention and manufacture method thereof are formed between described contact site be cut open first, second terminal interstitial by first metallic plate being carried out first time punching press, then, thinned by second time on the upside of the holding parts extruding described conducting end subgroup, the ductility of metal is utilized to force the contact site end of first, second terminal described relatively to extend, within being decreased to 0.2mm to make the width in described space, so both can ensure the strength character of product, the requirement of flip-chip can have been realized again.
Accompanying drawing explanation
Fig. 1 is the stereogram of flip chip type LED support of the present invention when not encapsulating.
Fig. 2 is the stereogram after flip chip type LED support of the present invention encapsulation.
Fig. 3 is the cutaway view along A-A dotted line described in Fig. 1.
Fig. 4 is the vertical view after flip chip type LED support conducting terminal of the present invention first time punching press cuts.
Fig. 5 is the vertical view after the punching press of flip chip type LED support conducting terminal of the present invention second time cuts.
Fig. 6 is the stereogram after the punching press of flip chip type LED support conducting terminal of the present invention second time cuts.
Embodiment
Refer to shown in Fig. 1 to Fig. 3, flip chip type LED support of the present invention comprises conducting end subgroup 10 and integrally shaping with described conducting end subgroup 10 insulating body 20, and described conducting end subgroup 10 forms the host cavity 50 of accommodating LED chip 30 jointly with described insulating body 20.
Described conducting end subgroup 10 comprises at least one pair of conducting terminal, be respectively relative the first terminal 11 and the second terminal 12, first, second terminal 11,12 described includes the contact site 16 that is electrically connected with described LED chip 30 and to be positioned at outside described contact site 16 and to be shaped in the holding parts 17 of described insulating body 20.Described the first terminal 11, second terminal 12 forms from one piece of metallic plate punching, and first, second terminal 11 described, is punched between 12 and forms space 13, injects plastic body isolation in described space 13.Described LED chip 30 is provided with first, second electrode 31 a side, 32, described LED chip 30 adopts the form of upside-down mounting, namely described first electrode 31, second electrode 32 is in the face of described conducting end subgroup 10 side, above the plastic body of described LED chip 30 across described space 13, described first electrode 31, lay respectively at described both sides, space 13 and in electrical contact with the contact site 16 of first, second terminal 11,12 described with the second electrode 32.But the installation of LED chip 30 liang of electrodes 31,32 contact requires that described space can not be greater than 0.2mm.
Refer to shown in Fig. 3 to Fig. 6, described space 13 is cut by punching press to form, be limited to the restriction of punching press cutting process, the width H in described space can not be less than the thickness of described conducting end subgroup 10, simultaneously in order to ensure the intensity of product, the thickness of described conducting terminal 10 should be not less than 0.25mm, so first, second terminal 11 described, the space 13 width H between 12 is usually slightly larger than about 0.25mm.The present invention adopts first by first, second terminal 11 described, 12 cut formation space 13, then, to be thinned by punching press on the upside of the holding parts 17 extruding described conducting end subgroup 10 and to form groove 15, the ductility of metal is utilized to force contact site 16 end of first, second terminal 11,12 described relatively to extend, within being decreased to 0.2mm to make described space 13, so both can ensure the strength character of product, the requirement of flip-chip can have been realized again.
Refer to shown in Fig. 1 to Fig. 6, will the manufacture method of flip chip type LED support of the present invention be introduced below:
Step one, provide plate-shape metal, carry out first time punching press and form first, second terminal 11,12, the holding parts 17 that first, second terminal 11,12 described comprises relative contact site 16 respectively and is positioned at outside described contact site 16, first, second terminal 11 described, cut between the contact site 16 of 12 and form space 13, the width H in described space 13 is roughly suitable with the thickness of described conducting end subgroup 10, is about 0.25mm, first, second terminal 11,12 described connects as one through material strip 14;
Step 2, to first, second terminal 11 described, holding parts 17 surface of position of 12 carries out extruding and forms groove 15, the ductility of metal is utilized to force the contact site 16 of first, second terminal 11,12 described relatively to extend with within the width H to 0.2mm reducing described space 13;
Step 3, described first, second terminal 11,12 connected as one carried out injection mo(u)lding operation and form insulating body 20, in described holding parts 17 takes shape in by described insulating body 20;
Step 4, provide LED chip 30, described LED chip is provided with two electrodes 31, the side of 32 is in the face of described conducting end subgroup 10, described LED chip 30 is across described space 13, described two electrodes 31,32 are positioned at both sides, described space 13 and contact with the contact site 16 of first, second terminal 11,12 described respectively, in described LED chip 30 is packaged in by encapsulation transparent colloid 40 subsequently.
Certainly, the present invention is also applicable to the LED chip of other specifications to the requirement of space 13 distance, and the 0.2mm width described in this case is only one of them execution mode, and along with the change of LED chip, its width can be changed thereupon.
Flip chip type LED support of the present invention and manufacture method thereof form by first metallic plate being carried out first time punching press first, second terminal 11 being cut open between described contact site 16 and forming space 13,12, then, thinned by second time on the upside of the holding parts 17 extruding described conducting end subgroup 10, the ductility of metal is utilized to force first, second terminal 11 described, contact site 16 end of 12 extends relatively, within being decreased to 0.2mm to make the width in described space 13, so both can ensure the strength character of product, the requirement of flip-chip can have been realized again.