Disclosure of Invention
In view of the shortcomings in the prior art, it is an object of the present invention to provide a disk type steering splitter.
In order to achieve the purpose, the invention adopts the following technical scheme:
a disc type steering branching device comprises a rotating mechanism and a transmission mechanism, wherein the transmission mechanism is arranged above the rotating mechanism and connected with the rotating mechanism.
The rotary mechanism comprises a rack, a slewing bearing, a motor and a speed reducer, wherein the motor and the speed reducer are fixedly arranged on the rack; the inner ring is fixedly arranged above the rack, and a rotating gear is arranged on the outer ring in the circumferential direction; and the outer ends of the rotating shafts in the motor and the speed reducer are provided with driving gears, and the driving gears are meshed with and transmit with the rotating gears.
The conveying mechanism comprises a bracket, a strip conveying module and a strip driving motor, wherein the shape of the strip conveying module is disc-shaped, the lower surface of the bracket is connected with the rotating mechanism, the strip conveying module is arranged above the bracket and consists of a plurality of conveying strips which are arranged in parallel and uniformly at intervals, the strip conveying module is symmetrically provided with a left strip group and a right strip group by taking the axis of the disc as the center, the left strip group and the right strip group are respectively composed of a plurality of conveying strips which are arranged in parallel and uniformly at intervals, the lower ends of the conveying strips in the left strip group are connected with a left belt driving roller, and the lower ends of the conveying strips in the right strip group are connected with a right belt driving roller;
the belt driving motor is arranged on the bracket, a motor shaft belt wheel is arranged at the outer end of a rotating shaft in the belt driving motor, the motor shaft belt wheel is connected with a primary transmission belt wheel through a synchronous cog belt, the primary transmission belt wheel is also coaxially connected with 2 secondary transmission belt wheels, and the 2 secondary transmission belt wheels are respectively connected with 2 tertiary transmission belt wheels through synchronous cog belts;
the left belt transmission roller and the right belt transmission roller are both composed of a long shaft and a row of driving wheels which are arranged in a close fit manner, and the driving wheels are connected with the long shaft through keys so as to ensure that the driving wheels and the long shaft rotate synchronously; each conveying strip is connected with a corresponding driving wheel; the inner ends of the two long shafts are respectively provided with a three-stage transmission belt wheel.
The three-stage transmission belt wheel is a synchronous toothed belt wheel.
Each conveyor belt comprising:
the metal plate frame is C-shaped, and the inner edges of two ends of an opening of the C-shaped metal plate frame are fixedly arranged on two long edges parallel to each other of the bracket respectively;
the number of the supports is 2, the supports are respectively and fixedly arranged at two ends of the C-shaped sheet metal frame, and each support is respectively provided with a driven wheel with a drum-shaped outer hub;
the number of the tensioning wheels is 2, and the tensioning wheels are fixedly arranged above two ends of the opening of the C-shaped sheet metal frame respectively;
the two ends of the belt respectively bypass the driven wheel, the tension wheel and the corresponding driving wheel to form a closed structure.
Compared with the prior art, the disc type steering branching device provided by the invention can realize one-input multiple-output and multiple-input multiple-output disc type branching devices, and can realize more flexible and various steering actions and wider application range.
Detailed Description
The technical scheme of the invention is further explained by combining the drawings and the embodiment.
Referring to fig. 1, a disc type steering splitter 10 includes a rotating mechanism 11 and a transmission mechanism 12, wherein the transmission mechanism 12 is disposed above the rotating mechanism 11 and connected thereto.
Referring to fig. 2, the rotating mechanism 11 includes a frame 111, a slewing bearing 112, a motor and a reducer 113 fixed on the frame 111, wherein the slewing bearing 112 includes an inner ring 114 and an outer ring 115, and the inner ring 114 and the outer ring 115 are rotatably connected by balls; the inner ring 114 is fixedly arranged above the frame 111, and a rotating gear is arranged on the outer ring 115 in the circumferential direction; the outer end of the rotating shaft in the motor and speed reducer 113 is provided with a driving gear 116, and the driving gear 116 is meshed with the rotating gear and transmits. Wherein,
(1) the frame 111: the main part is formed by welding steel profiles (such as square pipes), and four rectangular steel plates are welded at the top part so as to ensure the flatness of the top surface. Threaded holes are distributed on the steel plate and are used for fixedly connecting with the upper layer slewing bearing 112.
(2) Slewing bearing 112: a widely used large gear bearing, here the external tooth inner flange type is selected, namely: the outer ring of the bearing is an external gear which is meshed with the driving gear and transmits; the bearing inner ring is a flange with a mounting hole, and the flange is fixedly connected with a rack steel plate through a screw.
(3) Drive gear 116: is arranged on a motor reducer shaft and is meshed and driven with the rotating gear.
(4) Motor and speed reducer 113: as a power source, is fixed on the side surface of the frame.
Referring to fig. 3, 4 and 5, the conveying mechanism 12 shown in fig. 3, 4 and 5 includes a bracket 121 shaped like a Chinese character 'ri', a strip conveying module 122 shaped like a disk, and a strip driving motor 123, the lower surface of the bracket 121 is connected to an outer ring 115 in the rotating mechanism, the strip conveying module 122 is disposed above the bracket 121, the strip conveying module 122 is composed of a plurality of conveying strips 126 arranged in parallel and uniformly at intervals, the strip conveying module 122 is symmetrically provided with a left strip group 124 and a right strip group 125 with a disk axis as a center, the left and right strip groups 124 and 125 are composed of a plurality of conveying strips 126 arranged in parallel and uniformly at intervals, the lower ends of the conveying strips 126 in the left strip group 124 are connected to a left belt driving roller 127, and the lower ends of the conveying strips 126 in the right strip group 125 are connected to a right belt driving roller 128;
the belt driving motor 123 is arranged on the bracket 121, a motor shaft belt wheel 130 is arranged at the outer end of a rotating shaft in the belt driving motor 123, the motor shaft belt wheel 130 is connected with a primary driving belt wheel 131 through a synchronous cog belt, the primary driving belt wheel 131 is also coaxially connected with 2 secondary driving belt wheels 132, and the 2 secondary driving belt wheels 132 are respectively connected with 2 tertiary driving belt wheels 133 through synchronous cog belts;
the left belt transmission roller 127 and the right belt transmission roller 128 are respectively composed of a long shaft 140 and a row of driving wheels 141 which are closely arranged, and the driving wheels 141 and the long shaft 140 are connected through keys so as to ensure that the driving wheels and the long shaft rotate synchronously; each conveyor belt 126 is connected to a corresponding driving wheel 141; the inner ends of the two long shafts 140 are respectively provided with a synchronous cog belt wheel as a third-stage transmission belt wheel 133, and the synchronous cog belt wheels are connected with the upper-stage transmission belt wheel through synchronous cog belts. Wherein,
(1) the bracket structure is characterized in that two long groove-shaped steel structures and three steel plates are connected into an integral frame in a shape like a Chinese character 'ri' through screws, and the bracket is fixed on an outer ring of a slewing bearing through screws and can rotate around a central shaft of the slewing bearing along with the outer ring. A series of mounting holes are arranged on the two groove-shaped steel structures of the bracket in an array mode and used for mounting the strip conveying modules.
(2) The belt driving roller consists of a long shaft and a row of driving wheels which are arranged in a close fit manner, and the driving wheels are connected with the shaft through keys to ensure that the wheels and the shaft rotate synchronously. One end of the driving roller is provided with a synchronous toothed belt wheel which is used as a third-stage driving belt wheel and is connected with the upper-stage driving belt wheel through a synchronous toothed belt.
(3) The transmission belt wheel set comprises 1 primary transmission belt wheel and 2 secondary transmission belt wheels which are arranged on the same shaft, wherein the primary transmission belt wheel is connected with a motor shaft belt wheel below the primary transmission belt wheel through a synchronous cog belt, and the 2 secondary transmission belt wheels are respectively connected with the 2 tertiary transmission belt wheels through the synchronous cog belt. Therefore, the motor transmits power to the belt driving roller through the driving pulley set, and finally drives the belt to run.
Referring again to fig. 6, the conveyor belt 126 includes:
(1) the sheet metal frame 1261 is a C-shaped frame folded by a steel plate, and a plurality of structural members are welded in the sheet metal frame and used for supporting and fixing a support of a driven wheel.
(2) A mount 1262 for mounting each conveyor belt to the carriage 121.
(3) Driven wheel 1263, the outer hub of which is drum-shaped.
(4) The position of the tensioning wheels 1264 and the two tensioning wheels 1264 can be adjusted.
(5) Belts 1265 are wound around the respective driving pulleys 141, the driven pulleys 1263, and the tension pulleys 1264.
(6) The support 1266 and the support 1266 comprise two short shafts 1267, driven wheels are mounted on the short shafts 1267 through two bearings, and two sides of the short shafts are fixed on the sheet metal frame 1261.
A plurality of conveyor belts with different lengths are arranged side by side to form a disc-shaped outline. Between the individual conveyor belts: the structures are mutually independent, so that independent maintenance and replacement can be ensured; meanwhile, the belt driving roller and the belt driving motor are shared, so that the belt speed in each conveying belt is kept strictly consistent.
When in use, as shown in fig. 7, a plurality of connecting sections 50 are distributed along the circumference of the disk type steering branching device 10 of the present invention, each connecting section is connected with a transmission line outside, and the connecting sections 50 are fitted to form an arc shape matching with the disk type steering branching device 10 of the present invention by using different lengths of transmission belts, so as to realize butt joint. Meanwhile, the total width of the connecting section can be adjusted according to the requirement.
The working process of the disc type steering branching device is briefly described by taking 'multi-input multi-output' as an example:
the multi-input multi-output total N transmission lines are in butt joint with the disc type steering branching unit through N connecting sections, wherein M are inlets, and (N-M) are outlets, and the rotating disc type branching unit can realize the guiding from any one inlet to any one outlet according to the control of the whole sorting system.
It should be understood by those skilled in the art that the above embodiments are for illustrative purposes only and are not intended to limit the present invention, and that changes and modifications to the above embodiments may fall within the scope of the appended claims.