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CN104598686A - Water pump motor modeling and optimizing method based on electromagnetic calculation and neural network - Google Patents

Water pump motor modeling and optimizing method based on electromagnetic calculation and neural network Download PDF

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Publication number
CN104598686A
CN104598686A CN201510035609.7A CN201510035609A CN104598686A CN 104598686 A CN104598686 A CN 104598686A CN 201510035609 A CN201510035609 A CN 201510035609A CN 104598686 A CN104598686 A CN 104598686A
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motor
pump
neural network
water pump
power
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周睿
李国丽
王群京
过希文
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Anhui University
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Anhui University
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Abstract

The invention discloses a water pump motor modeling and optimizing method based on electromagnetic calculation and a neural network. And for the pump performance, a BP neural network method is adopted, and a hydraulic model is established to quickly fit a flow field flow state model which is difficult to accurately calculate. And forming a 'and pump integrated model' by combining a motor mechanism model and a hydraulic fitting model. And (3) optimally designing the structural parameters of the motor part by adopting a simulated annealing genetic algorithm as an optimization means. The method has the main functions that on the premise of meeting the power of the input shaft of the water pump, the optimal motor structure design parameters are intelligently searched, the motor performance and the water pump load characteristic are accurately matched, and the allowance coefficient of the power of the matched motor is reduced so as to reduce the power of the matched motor.

Description

Calculate and the pump motor modeling and optimization method of neural network based on electromagnetism
Technical field
The present invention relates to pump motor neural network modeling approach field, specifically a kind ofly to calculate and the pump motor modeling and optimization method of neural network based on electromagnetism.
Background technology
Producing a large amount of factory effluents in mine underground mining process, and be attended by a large amount of oozing and gush underground water, in order to ensure to keep the safety in production in mine, with large-scale unwatering pump, these water must be drained into outside well in time reliably.Mine is kept the safety in production for a long time and is required that these unwatering pumps must with the production run continuous service of whole mine, thus, mine drainage pumping system is one of key equipment of Mine Safety in Production guarantee, also be simultaneously one of mine primary electricity using device, the most multipotency of its power consumption accounts for 40% of mine total electricity consumption.The energy-efficient running of unwatering pump to the saving energy and reduce the cost of mine, control cost significant.
Sump pump system is that adapted motor driving water pump vane rotates the structure producing centrifugal force and discharged along pipeline by liquid.The power selection of water pump necessary electromotor is normally multiplied by suitable reserve factor to determine by the shaft power of pumps design operating point.If pump unreasonable allocation, produce the phenomenon of low load with strong power, motor power will can not get effective utilization.Meanwhile, the efficiency of water pump adapted motor self is not high, can produce large energy deadweight loss yet.Therefore the energy saving direction of sump pump system mainly contains the performance optimization of unwatering pump adapted motor, power match two aspects of unwatering pump and adapted motor.
There is following problem in the work at present in sump pump system is energy-conservation:
(1) adopt mechanism model to carry out computational analysis to water pump hydraulic performance, then because the waterpower mechanism model of water pump is a three dimensional non-linear multivariable dynamic model, CFD flow field flow simulation method must be adopted just to carry out analog computation analysis.And the flow field fluid flowing model of water pump effectively cannot be combined with motor electromagnetic model, be unfavorable for the analysis of entire system performance;
(2) Optimization Work of motor is with the performance index of motor self for target, does not investigate the power how reducing adapted motor simultaneously, improves motor performance and water pump load characteristic coupling matching degree.
summary of the inventionthe object of this invention is to provide and a kind ofly to calculate and the pump motor modeling and optimization method of neural network, to solve prior art Problems existing based on electromagnetism.
In order to achieve the above object, the technical solution adopted in the present invention is:
Calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: comprise the following steps:
(1), according to the mechanism model of water pump submersible three phase asynchronous motor, motor forward electromagnetic computation program is write;
(2), adopt BP neural net method, data fitting modeling is carried out to water pump hydraulic model;
(3), using the input data of the Output rusults of motor electromagnetic calculating as water pump hydraulic model, in conjunction with the pump integrated model of two parts program forming machine;
(4), reverse matching is carried out to parallel water pump data, the demand data drawn according to the reverse matching of pump performance, the allowance coefficient target of setting and motor performance target, realize being optimized design function to institute's adapted motor, form pump motor reverse optimization system;
(5), adopt Genetic Simulated Annealing Algorithm, the demand data drawn according to the reverse matching of pump performance, the allowance coefficient target of setting and motor performance target, coordinate motor forward electromagnetic computation program, computing machine Automatic Optimal Design is carried out to adapted motor.
Described to calculate based on electromagnetism and the pump motor modeling and optimization method of neural network, it is characterized in that: in described step (1), motor forward electromagnetic computation program:
To the submersible motor of water pump adapted, adopt modelling by mechanism method, computation process sequencing being formed can the motor electromagnetic calculation procedure of independent operating;
The input data of program comprise: output power kW, supply frequency Hz, line voltage V, stator connection, number of poles, pitch, rotor groove number, stator outer interior diameter mm, air gap mm, rotor internal diameter mm, stator slot molded dimension mm, slot shape of rotor size mm), often enclose the number of turn, parallel branch number around radical, slot insulation thickness mm, wire diameter, bilateral paint film mm, the long mm of iron core, stacking factor, coil straight line portion stretch out long mm, end ring mean diameter mm, area mm^2, stray loss kW, iron loss factor, leakage reactance coefficient etc.
Export data as calculated to comprise: efficiency, power factor, nominal torque, torque capacity, detent torque, starting current, copper factor;
On the basis that traditional threephase asynchronous magnetic equivalent circuit method electromagnetism calculates, the design feature that service condition in water and rotor all adopt closed slot is immersed according to submersible motor, on the mechanical loss of motor and the computing method of rotor groove top leakage permeance, have employed the computing method different from common asynchronous moter;
Pump motor mechanical loss is divided into three parts to calculate: the frictional dissipation of the frictional dissipation of rotor and chilled water, the frictional dissipation of thrust bearing and guide bearing;
For the groove top leakage permeance of pump motor rotor closed slot, the method for equivalent slot opening is adopted to calculate.
Described to calculate based on electromagnetism and the pump motor modeling and optimization method of neural network, it is characterized in that: in described step (2), BP neural network:
Set up two kinds of structure proximates, the BP neural network 1 that function is different and BP neural network 2, be respectively used in conjunction with motor forward electromagnetic computation program, the pump integrated model of forming machine, and in conjunction with motor electromagnetic calculation and optimization algorithm, form pump motor reverse optimization design system;
For in conjunction with motor forward electromagnetic computation program, the water pump waterpower BP neural network model 1 of the pump integrated model of forming machine, adopt two-output impulse generator, three-decker, hidden layer 8 neuron, gradient descent method round-off error, training end condition is that training error is less than 2% " architectural feature; with water pump input shaft power, pump efficiency for mode input, export water lift of pump and data on flows;
For in conjunction with motor forward electromagnetic computation program and Genetic Simulated Annealing Algorithm, form the water pump waterpower BP neural network model 2 of pump motor reverse optimization system, adopt triple input single output, three-decker, hidden layer 8 neuron, adopts gradient descent method round-off error, and training end condition is that training error is less than 2% " architectural feature; with pumps design flow, lift, target pump efficiency for input, calculate prediction of output water pump demand shaft power.
Described to calculate based on electromagnetism and the pump motor modeling and optimization method of neural network, it is characterized in that: in described step (3), motor-and-pump integrated model:
After input electric machine structure parameter carries out the calculating of motor forward electromagnetism, the result of calculating is transferred to through actual measurement sample training and the BP neural network 1 of having restrained, finally exports delivery rate, the lift of water pump under current motor power rating;
The input structure parameter that motor forward electromagnetic program uses, and water pump waterpower BP neural network model 1 is used for carrying out the data of neuron training, all leave in file with the form of txt document, program reads automatically;
Motor-and-pump integrated model can independent of pump motor reverse optimization system described in step (4), and isolated operation calculates.
Described to calculate based on electromagnetism and the pump motor modeling and optimization method of neural network, it is characterized in that: in described step (4), pump motor reverse optimization system:
In conjunction with motor forward electromagnetic computation program, BP neural network 2 and Genetic Simulated Annealing Algorithm, form pump motor reverse optimization system;
BP neural network 2 carries out training according to actual measurement sample and after restraining, when input one group of flow, lift and target pump efficiency data, matching is provided the shaft power that water pump needs to input in this case, coordinate artificially given allowance coefficient, water pump can be drawn in this case, the optimum output power that the motor of its adapted should have; Power-optimized designs target using this power as motor, coordinates efficiency, other indexs of torque, carries out pump motor multi-objective optimization design of power; Optimization aim is set as the reserve factor between the efficiency of motor, power factor, torque capacity, detent torque, starting current and pump; Motor optimized variable is chosen: iron core long, every groove conductor number, rotor slot part inside dimension parameter and output rating;
Pump motor multi-objective optimization design of power is generally difficult to find the optimum solution meeting all target calls, then exported as optimum results, for artificial selection using txt form by the noninferior solution meeting part optimization aim obtained when optimizing and stop;
Pump motor reverse optimization system can independent of the described motor-and-pump integrated model of step (3), and isolated operation calculates.
The present invention relates to phase asynchronous submersible motor optimal design and large-scale unwatering pump conservancy property based on neural net model establishing technical field, by calculating water pump adapted motor forward electromagnetism and carrying out neural network matching modeling to water pump hydraulic performance, set up motor-and-pump integrated model.Simultaneously in conjunction with optimized algorithm, form pump motor reverse optimization design system.
The present invention with compared with prior art, its beneficial effect is: the present invention adopts neural network approximating method to carry out modeling to water pump, and institute's Modling model is suitable in conjunction with motor model, carries out analytical calculation to entire system performance.With in conjunction with optimized algorithm, according to the principle of pump power matched, intelligent reverse optimization is carried out to motor construction parameter.
Accompanying drawing explanation
Fig. 1 is the motor-and-pump integrated calculating of the present invention and the logic relation picture of pump motor reverse optimization functional realiey.
Fig. 2 is the BP neural network structure of institute's employing pump hydraulic performance matching in motor-and-pump integrated model.
Fig. 3 by pump motor reverse optimization design system employing parallel water pump data are carried out to the BP neural network structure of reverse matching.
Fig. 4 is the flow process of motor-and-pump integrated normatron pumping system overall performance.
Fig. 5 to be optimized the flow process of calculating for pump motor reverse optimization design system to institute's adapted motor.
Embodiment
Calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, comprise the following steps:
(1), according to the mechanism model of water pump submersible three phase asynchronous motor, motor forward electromagnetic computation program is write;
(2), adopt BP neural net method, data fitting modeling is carried out to water pump hydraulic model;
(3), using the input data of the Output rusults of motor electromagnetic calculating as water pump hydraulic model, in conjunction with the pump integrated model of two parts program forming machine;
(4), to parallel water pump data carry out reverse matching, according to pump power demand, safety allowance coefficient, realize being optimized design function to institute's adapted motor, form pump motor reverse optimization system, as shown in Figure 5;
(5), adopt Genetic Simulated Annealing Algorithm, the demand data drawn according to the reverse matching of pump performance, the allowance coefficient target of setting and motor performance target, coordinate motor forward electromagnetic computation program, computing machine Automatic Optimal Design is carried out to adapted motor.
In step (1), motor forward electromagnetic computation program:
To the submersible motor of water pump adapted, adopt modelling by mechanism method, computation process sequencing being formed can the motor electromagnetic calculation procedure of independent operating;
The input data of program comprise: output power kW, supply frequency Hz, line voltage V, stator connection, number of poles, pitch, rotor groove number, stator outer interior diameter mm, air gap mm, rotor internal diameter mm, stator slot molded dimension mm, slot shape of rotor size mm), often enclose the number of turn, parallel branch number around radical, slot insulation thickness mm, wire diameter, bilateral paint film mm, the long mm of iron core, stacking factor, coil straight line portion stretch out long mm, end ring mean diameter mm, area mm^2, stray loss kW, iron loss factor, leakage reactance coefficient etc.
Export data as calculated to comprise: efficiency, power factor, nominal torque, torque capacity, detent torque, starting current, copper factor;
On the basis that traditional threephase asynchronous magnetic equivalent circuit method electromagnetism calculates, the design feature that service condition in water and rotor all adopt closed slot is immersed according to submersible motor, on the mechanical loss of motor and the computing method of rotor groove top leakage permeance, have employed the computing method different from common asynchronous moter;
Pump motor mechanical loss is divided into three parts to calculate: the frictional dissipation of the frictional dissipation of rotor and chilled water, the frictional dissipation of thrust bearing and guide bearing;
For the groove top leakage permeance of pump motor rotor closed slot, the method for equivalent slot opening is adopted to calculate.
In step (2), BP neural network:
Set up two kinds of structure proximates, the BP neural network 1 that function is different and BP neural network 2, be respectively used in conjunction with motor forward electromagnetic computation program, the pump integrated model of forming machine, and in conjunction with motor electromagnetic calculation and optimization algorithm, form pump motor reverse optimization design system;
For in conjunction with motor forward electromagnetic computation program, the water pump waterpower BP neural network model 1 of the pump integrated model of forming machine, adopt two-output impulse generator, three-decker, hidden layer 8 neuron, gradient descent method round-off error, training end condition is that training error is less than 2% " architectural feature; as shown in Figure 2, with water pump input shaft power, pump efficiency for mode input, export water lift of pump and data on flows;
For in conjunction with motor forward electromagnetic computation program and Genetic Simulated Annealing Algorithm, form the water pump waterpower BP neural network model 2 of pump motor reverse optimization system, adopt triple input single output, three-decker, hidden layer 8 neuron, adopts gradient descent method round-off error, training end condition is that training error is less than 2% " architectural feature; as shown in Figure 3, with pumps design flow, lift, target pump efficiency for input, calculate prediction of output water pump demand shaft power.
In step (3), motor-and-pump integrated model:
After input electric machine structure parameter carries out the calculating of motor forward electromagnetism, the result of calculating is transferred to through actual measurement sample training and the BP neural network 1 of having restrained, finally exports delivery rate, the lift of water pump under current motor power rating, as shown in Figure 4;
The input structure parameter that motor forward electromagnetic program uses, and water pump waterpower BP neural network model 1 is used for carrying out the data of neuron training, all leave in file with the form of txt document, program reads automatically;
Motor-and-pump integrated model can independent of pump motor reverse optimization system in step (4), and isolated operation calculates.
In step (4), the reverse optimization of pump motor shown in Fig. 5 system:
In conjunction with motor forward electromagnetic computation program, BP neural network 2 and Genetic Simulated Annealing Algorithm, form pump motor reverse optimization system;
BP neural network 2 carries out training according to actual measurement sample and after restraining, when input one group of flow, lift and target pump efficiency data, matching is provided the shaft power that water pump needs to input in this case, coordinate artificially given allowance coefficient, water pump can be drawn in this case, the optimum output power that the motor of its adapted should have; Power-optimized designs target using this power as motor, coordinates efficiency, other indexs of torque, carries out pump motor multi-objective optimization design of power; Optimization aim is set as the reserve factor between the efficiency of motor, power factor, torque capacity, detent torque, starting current and pump; Motor optimized variable is chosen: iron core long, every groove conductor number, rotor slot part inside dimension parameter and output rating;
Pump motor multi-objective optimization design of power is generally difficult to find the optimum solution meeting all target calls, then exported as optimum results, for artificial selection using txt form by the noninferior solution meeting part optimization aim obtained when optimizing and stop;
Pump motor reverse optimization system can independent of step (3) motor-and-pump integrated model, and isolated operation calculates.
Calculating and the pump motor modeling and optimization system of neural network based on electromagnetism, by carrying out neural network matching to water pump hydraulic performance to the calculating of water pump adapted motor forward electromagnetism, motor-and-pump integrated model can be set up.Simultaneously in conjunction with optimized algorithm, according to the principle of pump power matched, intelligent reverse optimization is carried out to water pump adapted motor.
Wherein, concrete motor-and-pump integrated modeling process is as follows:
Step 1: the threephase asynchronous machine prototype structure parameter of input object pump system institute adapted, by motor forward electromagnetic computation program, calculates the output parameter such as motor output torque, power, and the state parameter such as electric current, efficiency.
Step 2: according to the hydraulic performance test test data of object pump system, water pump BP neural network model 1 is trained, until neural network has the input-output characteristic consistent with water pump measured data.
Step 3: the result that motor forward electromagnetism calculates is transferred to water pump BP neural network model 1, calculates and exports under current motor power rating, the final delivery rate of pump system, lift performance.Output motor state parameter and water pump partial status parameter simultaneously.
It is as follows that above-mentioned water pump adapted motor carries out intelligent reverse optimization process:
Step 1: according to the hydraulic performance test test data of object pump system, carries out reverse train to BP neural network 2 until convergence.
Step 2: by pumps design flow, lift and target pump efficiency input BP neural network 2, calculate and provide water pump in this flow, lift demand situation, need the shaft power from motor input.
Step 3: each performance arget value of setting Motor Optimizing Design and pump reserve factor decline desired value.
Step 4: electric machine structure parameter is divided into and does not participate in Optimal Parameters and participate in Optimal Parameters two groups.The adjustment of running optimizatin algorithm participates in Optimal Parameters, and cooperation does not participate in Optimal Parameters and forms multiple new design of electrical motor scheme.
Step 5: new for all motors design proposal is transported to motor forward electromagnetic computation program, calculates each scheme output performance.
Step 6: check in all new motor design proposals whether have the scheme meeting all optimization aim.Export this strategy parameter.No, regenerate one group of design of electrical motor scheme according to Genetic Simulated Annealing Algorithm rule.Repeat step 5, optimize end condition until meet.

Claims (5)

1. calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: comprise the following steps:
(1), according to the mechanism model of water pump submersible three phase asynchronous motor, motor forward electromagnetic computation program is write;
(2), adopt BP neural net method, data fitting modeling is carried out to water pump hydraulic model;
(3), using the input data of the Output rusults of motor electromagnetic calculating as water pump hydraulic model, in conjunction with the pump integrated model of two parts program forming machine;
(4), to parallel water pump data carry out reverse matching, according to pump power demand, safety allowance coefficient, realize being optimized design function to institute's adapted motor, form pump motor reverse optimization system;
(5), adopt Genetic Simulated Annealing Algorithm, the demand data drawn according to the reverse matching of pump performance, the allowance coefficient target of setting and motor performance target, coordinate motor forward electromagnetic computation program, computing machine Automatic Optimal Design is carried out to adapted motor.
2. according to claim 1ly to calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: in described step (1), motor forward electromagnetic computation program:
To the submersible motor of water pump adapted, adopt modelling by mechanism method, computation process sequencing being formed can the motor electromagnetic calculation procedure of independent operating;
The input data of program comprise: output power kW, supply frequency Hz, line voltage V, stator connection, number of poles, pitch, rotor groove number, stator outer interior diameter mm, air gap mm, rotor internal diameter mm, stator slot molded dimension mm, slot shape of rotor size mm), often enclose the number of turn, parallel branch number around radical, slot insulation thickness mm, wire diameter, bilateral paint film mm, the long mm of iron core, stacking factor, coil straight line portion stretch out long mm, end ring mean diameter mm, area mm^2, stray loss kW, iron loss factor, leakage reactance coefficient etc.;
Export data as calculated to comprise: efficiency, power factor, nominal torque, torque capacity, detent torque, starting current, copper factor;
On the basis that traditional threephase asynchronous magnetic equivalent circuit method electromagnetism calculates, the design feature that service condition in water and rotor all adopt closed slot is immersed according to submersible motor, on the mechanical loss of motor and the computing method of rotor groove top leakage permeance, have employed the computing method different from common asynchronous moter;
Pump motor mechanical loss is divided into three parts to calculate: the frictional dissipation of the frictional dissipation of rotor and chilled water, the frictional dissipation of thrust bearing and guide bearing;
For the groove top leakage permeance of pump motor rotor closed slot, the method for equivalent slot opening is adopted to calculate.
3. according to claim 1ly to calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: in described step (2), BP neural network:
Set up two kinds of structure proximates, the BP neural network 1 that function is different and BP neural network 2, be respectively used in conjunction with motor forward electromagnetic computation program, the pump integrated model of forming machine, and in conjunction with motor electromagnetic calculation and optimization algorithm, form pump motor reverse optimization design system;
For in conjunction with motor forward electromagnetic computation program, the water pump waterpower BP neural network model 1 of the pump integrated model of forming machine, adopt two-output impulse generator, three-decker, hidden layer 8 neuron, gradient descent method round-off error, training end condition is that training error is less than 2% " architectural feature; with water pump input shaft power, pump efficiency for mode input, export water lift of pump and data on flows;
For in conjunction with motor forward electromagnetic computation program and Genetic Simulated Annealing Algorithm, form the water pump waterpower BP neural network model 2 of pump motor reverse optimization system, adopt triple input single output, three-decker, hidden layer 8 neuron, adopts gradient descent method round-off error, and training end condition is that training error is less than 2% " architectural feature; with pumps design flow, lift, target pump efficiency for input, calculate prediction of output water pump demand shaft power.
4. according to claim 1ly to calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: in described step (3), motor-and-pump integrated model:
After input electric machine structure parameter carries out the calculating of motor forward electromagnetism, the result of calculating is transferred to through actual measurement sample training and the BP neural network 1 of having restrained, finally exports delivery rate, the lift of water pump under current motor power rating;
The input structure parameter that motor forward electromagnetic program uses, and water pump waterpower BP neural network model 1 is used for carrying out the data of neuron training, all leave in file with the form of txt document, program reads automatically;
Motor-and-pump integrated model can independent of pump motor reverse optimization system described in step (4), and isolated operation calculates.
5. according to claim 1ly to calculate and the pump motor modeling and optimization method of neural network based on electromagnetism, it is characterized in that: in described step (4), pump motor reverse optimization system:
In conjunction with motor forward electromagnetic computation program, BP neural network 2 and Genetic Simulated Annealing Algorithm, form pump motor reverse optimization system;
BP neural network 2 carries out training according to actual measurement sample and after restraining, when input one group of flow, lift and target pump efficiency data, matching is provided the shaft power that water pump needs to input in this case, coordinate artificially given allowance coefficient, water pump can be drawn in this case, the optimum output power that the motor of its adapted should have; Power-optimized designs target using this power as motor, coordinates efficiency, other indexs of torque, carries out pump motor multi-objective optimization design of power; Optimization aim is set as the reserve factor between the efficiency of motor, power factor, torque capacity, detent torque, starting current and pump; Motor optimized variable is chosen: iron core long, every groove conductor number, rotor slot part inside dimension parameter and output rating;
Pump motor multi-objective optimization design of power is generally difficult to find the optimum solution meeting all target calls, then exported as optimum results, for artificial selection using txt form by the noninferior solution meeting part optimization aim obtained when optimizing and stop;
Pump motor reverse optimization system can independent of the described motor-and-pump integrated model of step (3), and isolated operation calculates.
CN201510035609.7A 2015-01-24 2015-01-24 Water pump motor modeling and optimizing method based on electromagnetic calculation and neural network Pending CN104598686A (en)

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