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CN104522105A - Continuous food cooking processing device and processing method - Google Patents

Continuous food cooking processing device and processing method Download PDF

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Publication number
CN104522105A
CN104522105A CN201410748709.XA CN201410748709A CN104522105A CN 104522105 A CN104522105 A CN 104522105A CN 201410748709 A CN201410748709 A CN 201410748709A CN 104522105 A CN104522105 A CN 104522105A
Authority
CN
China
Prior art keywords
conveyer belt
plant
deep
processing unit
continuous type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410748709.XA
Other languages
Chinese (zh)
Inventor
张春江
张泓
黄峰
胡宏海
张德权
陈文波
张雪
徐芬
刘倩楠
郭昕
路立立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Food Science and Technology of CAAS
Original Assignee
Institute of Food Science and Technology of CAAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Food Science and Technology of CAAS filed Critical Institute of Food Science and Technology of CAAS
Priority to CN201410748709.XA priority Critical patent/CN104522105A/en
Publication of CN104522105A publication Critical patent/CN104522105A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00Baking apparatus for special goods; Other baking apparatus
    • A21B5/08Apparatus for baking in baking fat or oil, e.g. for making doughnuts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Polymers & Plastics (AREA)
  • Baking, Grill, Roasting (AREA)
  • Frying-Pans Or Fryers (AREA)
  • Commercial Cooking Devices (AREA)

Abstract

The invention discloses a continuous food cooking processing device and a processing method thereof. A frying unit and a microwave heating unit are arranged, a conveying belt is arranged in the frying unit and the microwave heating unit through penetrating, and a food material is conveyed by the conveying belt to the microwave heating unit for further rapid cooking after shaped through frying. The continuous food cooking processing device and the processing method of the continuous food cooking processing device are especially suitable for product cooking of the processing of large food, increases the cooking efficiency of large food, enhances the continuous production level and the production efficiency, improves product color, texture and flavor and greatly improves the commercial value of the product. The conveying belt is slidably arranged in a pot of the frying unit through a plurality of fixing supports and arranged to be in curve of different curvature and the conveying belt is provided with a plurality of mesh-shaped grooves for increasing the conveying capacity of the conveying belt and playing a role of oil control.

Description

A kind of continuous type food shortening processing unit (plant) and processing method thereof
Technical field
The present invention relates to food processing field, particularly relate to a kind of continuous type food shortening processing unit (plant) and processing method thereof.
Background technology
In food processing and production, adopt hot-working to complete ripening process, the formation for the distinctive local flavor of product and matter structure has important effect, and for the pathogenic microorganisms killed in food, improves the shelf life of product, ensure that its security has important effect.Heat processing technique conventional in current suitability for industrialized production comprises Steam Heating, baking, fried, heating using microwave etc., due to the restriction of mode of heating, food material for larger shape carries out shortening processing, there is the problems such as heat transfer rate is slow, the thermal efficiency is low, long processing time, be unfavorable for carrying out automatic production process and enhancing productivity.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of continuous type food shortening processing unit (plant) and processing method thereof are provided, by conveyer belt being located in deep-frying device and microwave heating equipment, and by the control of control system, fried and the heating using microwave of continuous print is carried out to material, especially can improve the shortening efficiency of large block food.
Technical scheme of the present invention is:
A kind of continuous type food shortening processing unit (plant), comprising:
Deep-frying device, it comprises pot body and heater;
Microwave heating equipment, it comprises casing and microwave generator, and shown microwave generator is arranged on box house;
Conveyer belt, it is located in the box house of described pot nside and microwave heating equipment continuously, and described conveyer belt is connected with dynamical system, and is moved by dynamical system driving, forms the continuous conveying system connecting deep-frying device and microwave heating equipment.
Preferably, in described continuous type food shortening processing unit (plant), described conveyer belt is provided with multiple groove for accommodating material, described groove is set to mesh-like; Described conveyer belt top is provided with the cover net parallel with conveyer belt, and is provided with certain distance between described cover net and conveyer belt.
Preferably, in described continuous type food shortening processing unit (plant), described conveyer belt is in the arrangement of curves of pot nside in downward bending certain radian, or conveyer belt be dual-side at pot nside is domatic, and base is the concave shape layout of plane.
Preferably, in described continuous type food shortening processing unit (plant), described conveyer belt is slidably fixed on pot nside by multiple fixed support;
Described conveyer belt with support bracket fastened connected mode is: the position that described fixed support contacts with conveyer belt is provided with two relative deflector rolls, and described conveyer belt is fastened on fixed support top by deflector roll in the mode of activity;
In addition, described support bracket fastened bottom is fixedly connected with described pot body, and described multiple fixed support is separately positioned on the different parts in pot body, makes conveyer belt be that described curve or concave shape are arranged.
Preferably, in described continuous type food shortening processing unit (plant), the heater of described deep-frying device can be set to electric heater, far-infrared heater, hotline heater or combustion heater; Described deep-frying device can be water-oil separating formula deep-frying device; Temperature sensor is provided with in the pot body of described deep-frying device.
Preferably, in described continuous type food shortening processing unit (plant), described shortening processing unit (plant) is also provided with control system, and described heater and temperature sensor are connected with control system respectively, and is undertaken controlling and regulating by control system.
Preferably, in described continuous type food shortening processing unit (plant), the tank ends of described microwave heating equipment is provided with opening, and described conveyer belt is located in box house by opening; The microwave barrier layer for preventing microwave leakage is also provided with in described casing;
Described microwave generator is also connected with described control system, and is undertaken controlling and regulating by control system; Drive the dynamical system of described conveyer belt to be also connected with described control system, and undertaken controlling and regulating by control system.
Preferably, in described continuous type food shortening processing unit (plant), described deep-frying device top is provided with top cover, and described top cover is fastened on deep-frying device pot body top and forms sealing to deep-frying device, and described top cover is provided with smoke-exhaust pipeline.
Utilize continuous type food shortening processing unit (plant) to carry out a method of processing, comprise the following steps:
Step one, the heater starting described pot body carry out preheating, make oil temperature reach temperature required;
Step 2, startup microwave heating equipment and conveyer belt, and set corresponding conveyer belt transmission speed according to required fried time and microwave heating time;
Step 3, foods to be processed to be placed on described conveyer belt, make foods to be processed by conveyer belt carry sequentially pass through deep fat in pot body with certain speed and microwave heating equipment inner, namely complete the processing of continuous shortening.
The present invention has following beneficial effect: in continuous type food shortening processing unit (plant) of the present invention and processing method thereof, first, by arranging deep-frying device and microwave heating equipment, and conveyer belt is located in deep-frying device and microwave heating equipment, by the control of control system, material is made to enter to carry out further rapid aging in microwave heating equipment through fried setting is laggard under the carrying of conveyer belt, be particularly useful for the shortening completing product in relatively large shape food processing, improve the shortening efficiency of large block food, improve continuous prodution level and production efficiency, improve the color of product simultaneously, matter structure and local flavor, increase substantially product commodity value.
Secondly, by conveyer belt is slidably arranged in the pot body of deep-frying device by multiple fixed support, by setting support bracket fastened position, conveyer belt can be set to the curve with different radian, thus by the distance of regulable control material in pot body, the frying time is controlled, and realize serialization processing.By arranging multiple mesh-like groove on the conveyor belt, can material be placed in groove, on the one hand, the carrying amount of conveyer belt can be increased, on the other hand, conveyer belt, when domatic, make material not easily landing mesh-like arrange and the material in groove can be made fully to contact with deep fat, and is upwards carrying the effect playing control oil in the process of the body that takes the dish out of the pot.
Accompanying drawing explanation
Fig. 1 is the structural representation of continuous type food shortening processing unit (plant) of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is elaborated, can implement according to this after consulting this description to make those of ordinary skill in the art.
As shown in Figure 1, a kind of continuous type food shortening processing unit (plant), comprising:
Deep-frying device, it comprises pot body 1 and heater;
Microwave heating equipment, it comprises casing 2 and microwave generator 3, and it is inner that shown microwave generator 3 is arranged on casing 2;
Conveyer belt 4, it is inner that it is located in described pot body 1 casing 2 that is inner and microwave heating equipment continuously, described conveyer belt 4 is connected with dynamical system 7, and moved by dynamical system 7 driving, form the continuous conveying system connecting deep-frying device and microwave heating equipment, material is positioned on conveyer belt 4, material automatically enters in microwave heating equipment and carries out further rapid aging under the carrying of conveyer belt 4 after fried setting, increase substantially the slaking efficiency of material, be particularly useful for the shortening completing product in relatively large shape food processing, improve the shortening efficiency of large block food, improve continuous prodution level and production efficiency, improve the color of product simultaneously, matter structure and local flavor, increase substantially product commodity value.
In described continuous type food shortening processing unit (plant), described conveyer belt 4 is provided with multiple groove for accommodating material, described groove is set to mesh-like, material is placed in multiple groove, not easily landing in the transmitting procedure of conveyer belt 4, and when conveyer belt 4 presents curve transmission, material can not be stacked into together, is conducive to thermally equivalent.Mesh-like arranges and in frying course, enables the material in groove fully contact with deep fat on the one hand, and thermally equivalent plays the effect of control oil on the other hand in the process of the body 1 that mass transport taken the dish out of the pot.Described conveyer belt 4 top is provided with the cover net parallel with conveyer belt 4, and be provided with certain distance between described cover net and conveyer belt 4, distance between described cover net and conveyer belt 4 can regulate being no more than in the scope within 20cm according to entrained material, the effect of cover net is to avoid material to float in deep fat, and avoids the landing of material in transmitting procedure.
In described continuous type food shortening processing unit (plant), described conveyer belt 4 is the arrangement of curves of bending certain radian downwards in pot body 1 inside, or conveyer belt 4 is dual-side in pot body 1 inside is domatic, base is that the concave shape of plane is arranged, material is fully immersed in deep fat, and the distance of material deep fat in pot body 1 can be increased, increase fried effect.
In described continuous type food shortening processing unit (plant), it is inner that described conveyer belt 4 is slidably fixed on pot body 1 by multiple fixed support 5.Conveyer belt 4 is fixed by fixed support 5, and to be arranged to certain shape, and the junction of conveyer belt 4 and fixed support 5 is for being flexibly connected, and conveyer belt 4 can be free to slide.
In described continuous type food shortening processing unit (plant), described conveyer belt 4 with the connected mode of fixed support 5 is: the position that described fixed support 5 contacts with conveyer belt 4 is provided with two relative deflector rolls, and described conveyer belt 4 is fastened on fixed support 5 top by deflector roll in the mode of activity.Two relative deflector rolls are fastened on the both sides of the edge place of conveyer belt 4 respectively, and deflector roll can be driven when conveyer belt 4 moves to rotate, thus conveyer belt 4 can be free to slide on fixed support 5.
In addition, the bottom of described fixed support 5 is fixedly connected with described pot body 1, and described multiple fixed support 5 is separately positioned on the different parts in pot body 1, makes conveyer belt 4 in described curve or concave shape layout.The quantity of fixed support 5 is at least four, the both sides that wherein pot body 1 upper limb is relative are respectively provided with a fixed support 5, bottom pot body 1, relative both sides are also respectively provided with a fixed support 5, fixed support 5 is provided with certain height, be highly more than 20cm, conveyer belt 4 is supportted from pot body 1 edge and the certain distance of inwall.
In described continuous type food shortening processing unit (plant), the heater of described deep-frying device can be set to electric heater, far-infrared heater, hotline heater or combustion heater; Described deep-frying device can be water-oil separating formula deep-frying device; Temperature sensor 6 is provided with, for monitoring the temperature of deep fat in pot body 1 in the pot body 1 of described deep-frying device.
In described continuous type food shortening processing unit (plant), described shortening processing unit (plant) is also provided with control system 8, and described heater and temperature sensor 6 are connected with control system 8 respectively, and is undertaken controlling and regulating by control system 8.The temperature of deep fat in pot body 1 is preset by control system 8, and transmit oil temperature to control system 8 in real time by temperature sensor 6, when oil temperature exceedes preset temperature, control system 8 closes heater automatically, when oil temperature is lower than preset temperature, heater restarts and heats.
In described continuous type food shortening processing unit (plant), casing 2 two ends of described microwave heating equipment are provided with opening, and it is inner that described conveyer belt 4 is located in casing 2 by opening; The microwave barrier layer for preventing and treating microwave leakage is also provided with in described casing 2.Described microwave heating equipment is tunnel type micro wave heater, and conveyer belt 4 carries out heating using microwave in the process of casing 2, and microwave barrier layer can prevent the leakage of microwave, avoids polluting surrounding environment.
In described continuous type food shortening processing unit (plant), described microwave generator 3 is also connected with described control system 8, and is undertaken controlling and regulating by control system 8; Drive the dynamical system 7 of described conveyer belt 4 to be also connected with described control system 8, and undertaken controlling and regulating by control system 8.By the power of the adjustable microwave generator 3 of control system 8, thus regulate the degree of heating using microwave.Regulated by the power of control system 8 pairs of dynamical systems 7, thus regulate the transmission speed of conveyer belt 4, different for the heat time needed for different materials, transmission speed is regulated or presets, heat time requires shorter material, transmission speed suitably accelerated, then material is through the time shorten of deep fat and microwave heating equipment; Otherwise require longer material to the heat time, only need the transmission speed of conveyer belt 4 suitably to reduce, then material is through the time lengthening of deep fat and microwave heating equipment, reaches certain shortening processing request.
In described continuous type food shortening processing unit (plant), described deep-frying device top is provided with top cover 9, and described top cover 9 is fastened on deep-frying device pot body 1 top and forms sealing to deep-frying device, and described top cover 9 is provided with smoke-exhaust pipeline, in time oil smoke is discharged, keep air cleaning in workshop.Top cover 9 two ends are also provided with the opening that conveyer belt 4 is passed.
Utilize continuous type food shortening processing unit (plant) to carry out a method of processing, comprise the following steps:
Step one, the heater starting described pot body 1 carry out preheating, make oil temperature reach temperature required;
Step 2, startup microwave heating equipment and conveyer belt 4, and set corresponding conveyer belt 4 transmission speed according to required fried time and microwave heating time;
Step 3, foods to be processed to be placed on described conveyer belt 4, make foods to be processed by conveyer belt 4 carry sequentially pass through deep fat in pot body 1 with certain speed and microwave heating equipment inner, namely complete the processing of continuous shortening.
Although embodiment of the present invention are open as above, but it is not restricted to listed in description and embodiment utilization, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend described.

Claims (9)

1. a continuous type food shortening processing unit (plant), is characterized in that, comprising:
Deep-frying device, it comprises pot body and heater;
Microwave heating equipment, it comprises casing and microwave generator, and shown microwave generator is arranged on box house;
Conveyer belt, it is located in the box house of described pot nside and microwave heating equipment continuously, and described conveyer belt is connected with dynamical system, and is moved by dynamical system driving, forms the continuous conveying system connecting deep-frying device and microwave heating equipment.
2. continuous type food shortening processing unit (plant) as claimed in claim 1, it is characterized in that, described conveyer belt is provided with multiple groove for accommodating material, described groove is set to mesh-like; Described conveyer belt top is provided with the cover net parallel with conveyer belt, and is provided with certain distance between described cover net and conveyer belt.
3. continuous type food shortening processing unit (plant) as claimed in claim 1, it is characterized in that, described conveyer belt is in the arrangement of curves of pot nside in downward bending certain radian, or conveyer belt be dual-side at pot nside is domatic, and base is the concave shape layout of plane.
4. continuous type food shortening processing unit (plant) as claimed in claim 3, it is characterized in that, described conveyer belt is slidably fixed on pot nside by multiple fixed support;
Described conveyer belt with support bracket fastened connected mode is: the position that described fixed support contacts with conveyer belt is provided with two relative deflector rolls, and described conveyer belt is fastened on fixed support top by deflector roll in the mode of activity;
In addition, described support bracket fastened bottom is fixedly connected with described pot body, and described multiple fixed support is separately positioned on the different parts in pot body, makes conveyer belt be that described curve or concave shape are arranged.
5. continuous type food shortening processing unit (plant) as claimed in claim 1, it is characterized in that, the heater of described deep-frying device can be set to electric heater, far-infrared heater, hotline heater or combustion heater; Described deep-frying device can be water-oil separating formula deep-frying device; Temperature sensor is provided with in the pot body of described deep-frying device.
6. continuous type food shortening processing unit (plant) as claimed in claim 5, it is characterized in that, described shortening processing unit (plant) is also provided with control system, and described heater and temperature sensor are connected with control system respectively, and is undertaken controlling and regulating by control system.
7. continuous type food shortening processing unit (plant) as claimed in claim 1, it is characterized in that, the tank ends of described microwave heating equipment is provided with opening, and described conveyer belt is located in box house by opening; The microwave barrier layer for preventing microwave leakage is also provided with in described casing;
Described microwave generator is also connected with described control system, and is undertaken controlling and regulating by control system; Drive the dynamical system of described conveyer belt to be also connected with described control system, and undertaken controlling and regulating by control system.
8. continuous type food shortening processing unit (plant) as claimed in claim 1, it is characterized in that, described deep-frying device top is provided with top cover, and described top cover is fastened on deep-frying device pot body top and forms sealing to deep-frying device, and described top cover is provided with smoke-exhaust pipeline.
9. utilize the continuous type food shortening processing unit (plant) according to any one of claim 1-8 to carry out a method of processing, it is characterized in that, comprise the following steps:
Step one, the heater starting described pot body carry out preheating, make oil temperature reach temperature required;
Step 2, startup microwave heating equipment and conveyer belt, and set corresponding conveyer belt transmission speed according to required fried time and microwave heating time;
Step 3, foods to be processed to be placed on described conveyer belt, make foods to be processed by conveyer belt carry sequentially pass through deep fat in pot body with certain speed and microwave heating equipment inner, namely complete the processing of continuous shortening.
CN201410748709.XA 2014-12-09 2014-12-09 Continuous food cooking processing device and processing method Pending CN104522105A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410748709.XA CN104522105A (en) 2014-12-09 2014-12-09 Continuous food cooking processing device and processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410748709.XA CN104522105A (en) 2014-12-09 2014-12-09 Continuous food cooking processing device and processing method

Publications (1)

Publication Number Publication Date
CN104522105A true CN104522105A (en) 2015-04-22

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CN201410748709.XA Pending CN104522105A (en) 2014-12-09 2014-12-09 Continuous food cooking processing device and processing method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461731A (en) * 2016-04-10 2017-12-12 长乐市丽智产品设计有限公司 A kind of method that steam is provided with microwave steam steam turbine
CN111759189A (en) * 2020-06-12 2020-10-13 北京瀚林源科技有限公司 Device and method for making braised beef

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CN102715386A (en) * 2012-07-03 2012-10-10 徐东玲 Full-intelligent unmanned operation fried food producing method
WO2013153956A1 (en) * 2012-04-10 2013-10-17 日清食品ホールディングス株式会社 Method for producing instant fried noodles and frying treatment device
CN103702571A (en) * 2011-07-22 2014-04-02 福瑞托-雷北美有限公司 Low pressure deoiling of fried food product

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FR2046677A5 (en) * 1970-05-25 1971-03-05 Dca Food Ind Pastry products mfr
US3763764A (en) * 1971-11-17 1973-10-09 F Schy Taco cooking apparatus
US3961568A (en) * 1972-06-14 1976-06-08 Jeppson Morris R Apparatus for the preparation of pre-cooked meat products
US4246462A (en) * 1975-10-09 1981-01-20 Nicolas Meisel Microwave tunnel oven for the continuous processing of food products
JPS58183048A (en) * 1982-04-21 1983-10-26 Akiji Kotani Method and apparatus for continuous preparation of fried and deoiled food under reduced pressure
CN85105727A (en) * 1985-07-27 1987-01-28 赫曼伯斯托福机械制造公司 Method and apparatus for continuous pasteurization of food products
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461731A (en) * 2016-04-10 2017-12-12 长乐市丽智产品设计有限公司 A kind of method that steam is provided with microwave steam steam turbine
CN107461731B (en) * 2016-04-10 2019-04-19 长乐市丽智产品设计有限公司 A method of steam is provided with microwave steam steam turbine
CN111759189A (en) * 2020-06-12 2020-10-13 北京瀚林源科技有限公司 Device and method for making braised beef

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