CN104500526B - A pipe head assembly machine - Google Patents
A pipe head assembly machine Download PDFInfo
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- CN104500526B CN104500526B CN201410797649.0A CN201410797649A CN104500526B CN 104500526 B CN104500526 B CN 104500526B CN 201410797649 A CN201410797649 A CN 201410797649A CN 104500526 B CN104500526 B CN 104500526B
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- 239000000463 material Substances 0.000 claims abstract description 71
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 60
- 230000002787 reinforcement Effects 0.000 claims abstract description 28
- 238000009826 distribution Methods 0.000 claims description 34
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract 4
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域 technical field
本发明涉及一种管头装配机,特别是一种全自动化的管头装配机。 The invention relates to a pipe head assembly machine, in particular to a fully automatic pipe head assembly machine.
背景技术 Background technique
管状型材在生产出来之后,需要在两端装配管头,传统手工装配的方式不仅效率低下,而且装配的效果不好,易松动;而现有的一些管头装配机器多为半自动化机器,需要人工辅助完成装配,依然无法满足企业大规模生产的需要。 After the tubular profile is produced, it is necessary to assemble pipe heads at both ends. The traditional manual assembly method is not only inefficient, but also has a poor assembly effect and is easy to loosen; while some existing pipe head assembly machines are mostly semi-automatic machines, which require Manually assisted assembly is still unable to meet the needs of large-scale production of enterprises.
发明内容 Contents of the invention
针对上述存在的技术问题,本发明的目的是:提出了一种全自动化的管头装配机。 In view of the above-mentioned existing technical problems, the object of the present invention is to propose a fully automatic pipe head assembly machine.
本发明的技术解决方案是这样实现的:一种管头装配机,包含机架,机架上设置有运送管料的主送料带,机架的左右两侧均设置有运送管头的副送料带和涂胶装置;所述副送料带与主送料带之间设置有涂胶机械手组件、装配机械手组件和第一固定机械手;所述涂胶机械手组件将管头抓取至涂胶装置涂胶,装配机械手组件将涂胶后的管头装配至管料上,第一固定机械手将正在装配的管料固定;所述机架的后侧设置有加固组件;所述加固组件包含设置在主送料带左右两侧的两组第二固定机械手组件和加固缸,第二固定机械手组件和加固缸配合将装配后的管料的管头进行加固。 The technical solution of the present invention is achieved in the following way: a pipe head assembly machine, including a frame, the main feeding belt for conveying pipe materials is arranged on the frame, and the auxiliary feeding belt for conveying pipe heads is arranged on the left and right sides of the frame belt and gluing device; a gluing manipulator assembly, an assembly manipulator assembly and a first fixed manipulator are arranged between the secondary feeding belt and the main feeding belt; the gluing manipulator assembly grabs the pipe head to the gluing device for gluing , the assembly manipulator assembly assembles the pipe head after gluing to the pipe material, and the first fixed manipulator fixes the pipe material being assembled; the rear side of the frame is provided with a reinforcement assembly; There are two sets of second fixed manipulator assemblies and reinforcement cylinders on the left and right sides, and the second fixed manipulator assembly and the reinforcement cylinder cooperate to reinforce the pipe head of the assembled pipe material.
优选的,所述机架上还设置有落料板,落料板包含水平部分和倾斜部分,落料板的倾斜部分设置在主送料带的出料端;所述落料板的倾斜部分与机架之间设置有调节缸,调节缸调节落料板与主送料带之间的相对位置。 Preferably, the frame is also provided with a blanking plate, the blanking plate includes a horizontal portion and an inclined portion, and the inclined portion of the blanking plate is arranged at the discharge end of the main feeding belt; the inclined portion of the blanking plate is connected to the An adjustment cylinder is arranged between the racks, and the adjustment cylinder adjusts the relative position between the blanking plate and the main feeding belt.
优选的,所述第一固定机械手处设置有分料组件;所述分料组件包含三块分料板;所述第一固定机械手靠近进料端的一侧设置有两块分料板,两块分料板之间间隔一个管料直径的距离;所述第一固定机械手靠近出料端的一侧设置有一块分料板;所述三块分料板由设置在机架上的多个分料缸分别控制升降。 Preferably, the first fixed manipulator is provided with a distributing assembly; the distributing assembly includes three distributing plates; the side of the first fixed manipulator close to the feeding end is provided with two distributing plates, two A distance of a pipe material diameter is spaced between the material distribution plates; a material distribution plate is provided on the side of the first fixed manipulator near the discharge end; the three material distribution plates are composed of a plurality of material distribution plates arranged on the frame The cylinders control the lift separately.
优选的,所述加固组件处设置有分料组件;所述分料组件包含三块分料板;所述第二固定机械手组件靠近进料端的一侧设置有两块分料板,两块分料板之间间隔一个管料直径的距离;所述第二固定机械手组件靠近出料端的一侧设置有一块分料板;所述三块分料板由设置在机架上的多个分料缸分别控制升降。 Preferably, a material distribution component is provided at the reinforcement component; the material distribution component includes three material distribution plates; the second fixed manipulator component is provided with two material distribution plates on the side close to the feeding end, and the two material distribution plates are The material plates are separated by a distance of a tube material diameter; a side of the second fixed manipulator assembly near the discharge end is provided with a material distribution plate; the three material distribution plates are composed of a plurality of material distribution plates arranged on the frame The cylinders control the lift separately.
优选的,所述涂胶机械手组件包含第一涂胶架、第二涂胶架和涂胶机械手;所述第一涂胶架设置在机架上,第二涂胶架沿竖直方向滑动设置在第一涂胶架上,涂胶机械手转动设置在第二涂胶架上;所述第一涂胶架上设置有控制第二涂胶架升降的涂胶缸。 Preferably, the gluing manipulator assembly includes a first gluing frame, a second gluing frame and a gluing manipulator; the first gluing frame is arranged on the frame, and the second gluing frame slides vertically On the first gluing frame, the gluing manipulator is rotated and installed on the second gluing frame; the first gluing frame is provided with a gluing cylinder that controls the lifting of the second gluing frame.
优选的,所述装配机械手组件包含沿横向滑动设置在机架上的装配座和转动设置在装配座上的装配机械手。 Preferably, the assembly manipulator assembly includes an assembly seat slidably arranged on the frame in the transverse direction and an assembly manipulator rotatably arranged on the assembly seat.
优选的,所述副送料带的出料端设置有下料缸和下料板;所述下料缸将输送至副送料带上出料端的管头推至下料板上。 Preferably, the discharge end of the auxiliary feeding belt is provided with a feeding cylinder and a feeding plate; the feeding cylinder pushes the pipe head delivered to the discharging end of the auxiliary feeding belt onto the feeding plate.
优选的,所述第二固定机械手组件包含第二固定缸和第二固定板;所述第二固定缸的两端分别铰接在机架和第二固定板上;所述第二固定板的一端铰接在机架上,另一端与管料相配合,第二固定缸伸缩带动第二固定板转动,使第二固定板固定或松开管料;所述加固缸为伸缩缸,加固缸的中心线与被第二固定板固定的管料的轴线在同一直线上。 Preferably, the second fixed manipulator assembly includes a second fixed cylinder and a second fixed plate; the two ends of the second fixed cylinder are respectively hinged on the frame and the second fixed plate; one end of the second fixed plate Hinged on the frame, the other end is matched with the pipe material, the second fixed cylinder stretches and drives the second fixed plate to rotate, so that the second fixed plate fixes or loosens the pipe material; the reinforcement cylinder is a telescopic cylinder, and the center of the reinforcement cylinder The line is on the same straight line as the axis of the pipe material fixed by the second fixing plate.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明的管头装配机,管头和管料分别通过主送料带和副送料带自动送料,管头由涂胶机械手组件、装配机械手组件和第一固定机械手配合进行涂胶和装配,并通过加固组件对装配后的管头进行压紧固定处理;由于管料的两头同时进行装配,效率高,而且全自动化的装配过程节约了人力,并提高了装配质量。 In the pipe head assembly machine of the present invention, the pipe head and the pipe material are automatically fed through the main feeding belt and the auxiliary feeding belt respectively, and the pipe head is glued and assembled by the gluing robot assembly, the assembly robot assembly and the first fixed robot, and is The reinforcement component compresses and fixes the assembled pipe head; because the two ends of the pipe material are assembled at the same time, the efficiency is high, and the fully automated assembly process saves manpower and improves the assembly quality.
附图说明 Description of drawings
下面结合附图对本发明技术方案作进一步说明: Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
附图1为本发明的一种管头装配机的立体图; Accompanying drawing 1 is the perspective view of a kind of pipe head assembly machine of the present invention;
附图2为本发明的一种管头装配机的局部放大图; Accompanying drawing 2 is the partially enlarged view of a kind of pipe head assembly machine of the present invention;
附图3为本发明的一种管头装配机的分料组件的示意图; Accompanying drawing 3 is the schematic diagram of the distributing assembly of a kind of pipe head assembly machine of the present invention;
附图4为本发明的一种管头装配机的加固组件的示意图。 Accompanying drawing 4 is the schematic diagram of the reinforcement assembly of a kind of pipe head assembly machine of the present invention.
具体实施方式 detailed description
下面结合附图来说明本发明。 The present invention is described below in conjunction with accompanying drawing.
如附图1-4所示,本发明所述的一种管头装配机,包含机架1,机架1上设置有运送管料的主送料带2,机架1的左右两侧均设置有运送管头的副送料带3和涂胶装置4;所述副送料带3的出料端设置有下料缸31和下料板32;所述下料缸31将输送至副送料带3上出料端的管头推至下料板32上,副送料带3与主送料带2之间设置有涂胶机械手组件、装配机械手组件和第一固定机械手5;所述涂胶机械手组件包含第一涂胶架21、第二涂胶架22和涂胶机械手23;所述第一涂胶架21设置在机架1上,第二涂胶架22沿竖直方向滑动设置在第一涂胶架21上,涂胶机械手23转动设置在第二涂胶架22上;所述第一涂胶架21上设置有控制第二涂胶架22升降的涂胶缸24; 所述装配机械手组件包含沿横向滑动设置在机架1上的装配座41和转动设置在装配座41上的装配机械手42;所述机架1的后侧设置有加固组件;所述加固组件包含设置在主送料带2左右两侧的两组第二固定机械手组件和加固缸7; 所述第二固定机械手组件包含第二固定缸61和第二固定板62;所述第二固定缸61的两端分别铰接在机架1和第二固定板62上;所述第二固定板62的一端铰接在机架1上,另一端与管料相配合,第二固定缸61伸缩带动第二固定板62转动,使第二固定板62固定或松开管料;所述加固缸7为伸缩缸,加固缸7的中心线与被第二固定板62固定的管料的轴线在同一直线上;所述机架1上还设置有落料板8,落料板8包含水平部分和倾斜部分,落料板8的倾斜部分设置在主送料带2的出料端;所述落料板8的倾斜部分与机架1之间设置有调节缸9,调节缸9调节落料板8与主送料带2之间的相对位置; 所述第一固定机械手5和加固组件处均设置有分料组件;所述分料组件包含三块分料板51;所述第一固定机械手5和第二固定机械手组件在靠近进料端的一侧均设置有两块分料板51,两块分料板51之间间隔一个管料直径的距离;所述第一固定机械手5和第二固定机械手组件在靠近出料端的一侧设置有一块分料板51;所述三块分料板51由设置在机架1上的多个分料缸52分别控制升降。 As shown in the accompanying drawings 1-4, a pipe head assembly machine according to the present invention includes a frame 1 on which a main feeding belt 2 for transporting pipe materials is arranged, and the left and right sides of the frame 1 are provided with There is an auxiliary feeding belt 3 and a gluing device 4 for conveying the pipe head; the discharge end of the auxiliary feeding belt 3 is provided with a feeding cylinder 31 and a blanking plate 32; the feeding cylinder 31 will be transported to the auxiliary feeding belt 3 The pipe head at the upper discharge end is pushed onto the blanking plate 32, and a gluing manipulator assembly, an assembly manipulator assembly and a first fixed manipulator 5 are arranged between the auxiliary feeding belt 3 and the main feeding belt 2; the gluing manipulator assembly includes the first A gluing frame 21, a second gluing frame 22 and a gluing manipulator 23; the first gluing frame 21 is arranged on the frame 1, and the second gluing frame 22 is slid to be arranged on the first gluing frame along the vertical direction. On the frame 21, the gluing manipulator 23 is rotated and arranged on the second gluing frame 22; the first gluing frame 21 is provided with a gluing cylinder 24 that controls the lifting of the second gluing frame 22; the assembly manipulator assembly includes Slide the assembly seat 41 arranged on the frame 1 and the assembly manipulator 42 arranged on the assembly seat 41 in a horizontal direction; the rear side of the frame 1 is provided with a reinforcement assembly; Two sets of second fixed manipulator assemblies and reinforcement cylinders 7 on the left and right sides; the second fixed manipulator assembly includes a second fixed cylinder 61 and a second fixed plate 62; the two ends of the second fixed cylinder 61 are respectively hinged on the machine On the frame 1 and the second fixed plate 62; one end of the second fixed plate 62 is hinged on the frame 1, and the other end is matched with the pipe material, and the second fixed cylinder 61 telescopically drives the second fixed plate 62 to rotate, so that the first Two fixing plates 62 fix or loosen the pipe material; the reinforcement cylinder 7 is a telescopic cylinder, and the center line of the reinforcement cylinder 7 is on the same straight line as the axis of the pipe material fixed by the second fixing plate 62; Also be provided with blanking plate 8, blanking plate 8 comprises horizontal portion and inclined portion, and the inclined portion of blanking plate 8 is arranged on the discharge end of main feeding belt 2; The inclined portion of described blanking plate 8 is connected with frame 1 An adjustment cylinder 9 is arranged between them, and the adjustment cylinder 9 adjusts the relative position between the blanking plate 8 and the main feeding belt 2; the first fixed manipulator 5 and the reinforcement assembly are all provided with a distribution assembly; the distribution assembly Contains three distributing plates 51; the first fixed manipulator 5 and the second fixed manipulator assembly are provided with two distributing plates 51 on the side close to the feeding end, and there is a pipe material spaced between the two distributing plates 51 The distance of the diameter; the first fixed manipulator 5 and the second fixed manipulator assembly are provided with a distributing plate 51 on the side near the discharge end; the three distributing plates 51 are composed of multiple The distribution cylinders 52 control the lifting respectively.
工作时,主送料带2与副送料带3同时运行,分别带动管料和管头移动,移动至副送料带3出料端的管头被下料缸31推至下料板32上,涂胶机械手23下降至与管头平行的位置上,转动夹取下料板32上的管头,之后转动并上升至涂胶装置4的涂胶头部处进行涂胶,完成涂胶后,涂胶机械手23将管头送至装配机械手42上,装配机械手42由水平方向转动90度至竖直方向,使管头与相应的管料的中心线重合,此时,第一固定机械手5夹持住相应的管料,三块分料板51均落下,第一固定机械手5靠近进料端一侧的两块分料板51之间卡住下一根管料,装配座41带动装配机械手42横移,将装配机械手42上的管头装配到第一固定机械手5上的管料上;之后,第一固定机械手5松开,其两侧的两块分料板51升起,使装配好的管料由主送料带2带动至加固组件处,同时,下一根管料由主送料带2带动至第一固定机械手5处进行装配,同时,第一固定机械手5两侧的两块分料板51落下,最靠近进料端的一块分料板51升起后落下,使再下一根管料进入到第一固定机械手5靠近进料端一侧的两块分料板51之间;当装配好的管料由主送料带2带动至加固组件处时,加固组件处的分料组件按照上述同样的分料方式将管料分隔,第二固定缸61伸出带动第二固定板62转动,将相应的管料卡住固定,同时,加固缸7的头部伸出,将管料上的管头进一步压紧固定,之后第二固定缸61缩回带动第二固定板62转动,将相应的管料松开,分料组件运行,使加固后的管料滑动至落料板8上,完成装配;上述的工作过程在均为在管料的两端同时进行。 When working, the main feeding belt 2 and the auxiliary feeding belt 3 run at the same time, respectively driving the pipe material and the pipe head to move, and the pipe head moved to the discharge end of the auxiliary feeding belt 3 is pushed to the feeding plate 32 by the feeding cylinder 31, and the glue is applied The manipulator 23 descends to a position parallel to the pipe head, rotates and clamps the pipe head on the unloading plate 32, then rotates and rises to the gluing head of the gluing device 4 for gluing. After gluing is completed, the gluing The manipulator 23 sends the pipe head to the assembly manipulator 42, and the assembly manipulator 42 rotates 90 degrees from the horizontal direction to the vertical direction, so that the pipe head coincides with the center line of the corresponding pipe material. At this time, the first fixed manipulator 5 clamps it Corresponding pipe material, three material distribution plates 51 all fall down, the next pipe material is stuck between the two material distribution plates 51 on the side of the first fixed manipulator 5 close to the feed end, and the assembly seat 41 drives the assembly manipulator 42 horizontally Move, assemble the pipe head on the assembly manipulator 42 to the pipe material on the first fixed manipulator 5; after that, the first fixed manipulator 5 is loosened, and the two distribution plates 51 on both sides of it rise, so that the assembled The pipe material is driven by the main feeding belt 2 to the reinforcement assembly. At the same time, the next pipe material is driven by the main feeding belt 2 to the first fixed manipulator 5 for assembly. Plate 51 falls, and a distribution plate 51 closest to the feeding end rises and then falls, so that the next pipe material enters between the two distribution plates 51 on the side of the first fixed manipulator 5 near the feeding end; When the assembled pipe material is driven by the main feeding belt 2 to the reinforcement assembly, the material distribution assembly at the reinforcement assembly separates the pipe material according to the same distribution method as above, and the second fixed cylinder 61 stretches out to drive the second fixed plate 62 to rotate , clamp and fix the corresponding pipe material, and at the same time, the head of the reinforcement cylinder 7 stretches out to further compress and fix the pipe head on the pipe material, and then the second fixed cylinder 61 retracts to drive the second fixed plate 62 to rotate, and the The corresponding pipe material is loosened, and the distribution assembly is operated, so that the reinforced pipe material slides onto the blanking plate 8 to complete the assembly; the above-mentioned working process is carried out at both ends of the pipe material at the same time.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明的管头装配机,管头和管料分别通过主送料带和副送料带自动送料,管头由涂胶机械手组件、装配机械手组件和第一固定机械手配合进行涂胶和装配,并通过加固组件对装配后的管头进行压紧固定处理;由于管料的两头同时进行装配,效率高,而且全自动化的装配过程节约了人力,并提高了装配质量。 In the pipe head assembly machine of the present invention, the pipe head and the pipe material are automatically fed through the main feeding belt and the auxiliary feeding belt respectively, and the pipe head is glued and assembled by the gluing robot assembly, the assembly robot assembly and the first fixed robot, and is The reinforcement component compresses and fixes the assembled pipe head; because the two ends of the pipe material are assembled at the same time, the efficiency is high, and the fully automated assembly process saves manpower and improves the assembly quality.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。 The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present invention. Substantial equivalent changes or modifications shall fall within the protection scope of the present invention.
Claims (6)
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CN201410797649.0A CN104500526B (en) | 2014-12-19 | 2014-12-19 | A pipe head assembly machine |
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CN201410797649.0A CN104500526B (en) | 2014-12-19 | 2014-12-19 | A pipe head assembly machine |
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CN104500526A CN104500526A (en) | 2015-04-08 |
CN104500526B true CN104500526B (en) | 2016-08-10 |
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CN201410797649.0A Expired - Fee Related CN104500526B (en) | 2014-12-19 | 2014-12-19 | A pipe head assembly machine |
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CN105014343A (en) * | 2015-07-03 | 2015-11-04 | 安徽省振华科技工业有限公司 | Push rod assembly tool |
CN109262281A (en) * | 2018-11-13 | 2019-01-25 | 袁红超 | A kind of positive and negative buckle shaping mechanism |
CN111002007B (en) * | 2019-12-18 | 2020-11-20 | 浙江三宝知识产权服务有限公司 | A crane toy automatic assembly equipment |
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CN202070898U (en) * | 2011-05-09 | 2011-12-14 | 上海星派能源科技有限公司 | Inner tube fixture assembly machine for solar heat collection tube |
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CN203109557U (en) * | 2013-03-04 | 2013-08-07 | 慈溪市中意电器实业有限公司 | Automatic pipe clamp rubber assembling machine |
CN203184937U (en) * | 2013-02-05 | 2013-09-11 | 新昌县奥斯特机械有限公司 | Automatic assembling device of woven hose assembling system |
CN203349956U (en) * | 2013-08-16 | 2013-12-18 | 河北恒兆冶金科技有限公司 | Automatic assembling machine of coupling head |
CN203900821U (en) * | 2014-05-23 | 2014-10-29 | 无锡妤卓兰科技有限公司 | Automatic assembly equipment |
CN204419788U (en) * | 2014-12-19 | 2015-06-24 | 苏州洛伊斯自动化科技有限公司 | A kind of tube head assembly line |
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US9115828B2 (en) * | 2012-10-15 | 2015-08-25 | Rodney S. Nakamura | Transverse pipe flange separator |
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CN201012449Y (en) * | 2007-03-01 | 2008-01-30 | 明门实业股份有限公司 | Automatic assembling equipment for pipe fittings |
CN202070898U (en) * | 2011-05-09 | 2011-12-14 | 上海星派能源科技有限公司 | Inner tube fixture assembly machine for solar heat collection tube |
CN102430953A (en) * | 2011-10-22 | 2012-05-02 | 奇瑞汽车股份有限公司 | Automatic feeding and discharging device |
CN203184937U (en) * | 2013-02-05 | 2013-09-11 | 新昌县奥斯特机械有限公司 | Automatic assembling device of woven hose assembling system |
CN203109557U (en) * | 2013-03-04 | 2013-08-07 | 慈溪市中意电器实业有限公司 | Automatic pipe clamp rubber assembling machine |
CN203349956U (en) * | 2013-08-16 | 2013-12-18 | 河北恒兆冶金科技有限公司 | Automatic assembling machine of coupling head |
CN203900821U (en) * | 2014-05-23 | 2014-10-29 | 无锡妤卓兰科技有限公司 | Automatic assembly equipment |
CN204419788U (en) * | 2014-12-19 | 2015-06-24 | 苏州洛伊斯自动化科技有限公司 | A kind of tube head assembly line |
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