Summary of the invention
Object of the present invention is easily burnt coil, temperature rise for overcoming alternating electromagnet in prior art, is easily produced the defects such as noise, provides a kind of high thrust low-temperature-rise no-noise AC electromagnet.
For realizing object of the present invention, the technical solution adopted in the present invention is: a kind of high thrust low-temperature-rise no-noise AC electromagnet, comprise ac power input end and electromagnet coil, control module is provided with between ac power input end and coil, described control module comprises the latter linked rectification circuit of AC power, after rectification, positive source is connected directly to the input pole of coil, metal-oxide-semiconductor field effect transistor is connected with between the output stage of coil and the negative pole of power supply, the emitter-base bandgap grading of triode Q1 is connected on the positive pole of power supply, triode Q1 collector is communicated with on the grid of metal-oxide-semiconductor field effect transistor, the base stage of triode Q1 connects the output of multi-resonant oscillating circuit, described multi-resonant oscillating circuit is connected with delay circuit, when power supply connects electromagnet unlatching, the trigger voltage of metal-oxide-semiconductor field effect transistor is provided after triode Q1 conducting, metal-oxide-semiconductor field effect transistor conducting, what be added in coil two ends is voltage between both positive and negative polarity, big current is produced to produce high thrust in coil, multi-resonant oscillating circuit sends the base stage of pulse to triode Q1 of certain frequency and duty ratio after delay circuit time delay, during pulse high potential, triode Q1 is in cut-off state, metal-oxide-semiconductor field effect transistor loses trigger voltage, when pulse electronegative potential, triode Q1 conducting, metal-oxide-semiconductor field effect transistor obtains trigger voltage, metal-oxide-semiconductor field effect transistor grid under the effect of multi-resonant oscillating circuit constantly obtains and loses trigger voltage, the voltage being added in coil two ends is made to be the pulse of certain duty ratio, coil electric current when armature maintains state is reduced when comparatively electromagnet is connected, further, described triode Q1 collector is connected to the forward end of diode D11 through resistance R12, the backward end of diode is connected on the grid of metal-oxide-semiconductor field effect transistor, the grid of described metal-oxide-semiconductor field effect transistor is connected with the emitter-base bandgap grading of triode Q2, the base stage of triode Q2 is connected to the forward end of diode D11, base stage is connected to power cathode through resistance R13, the collector of triode Q2 is connected to the negative pole of power supply, power supply is connected when electromagnet is opened needs high thrust, the trigger voltage of metal-oxide-semiconductor field effect transistor is provided after triode Q1 conducting, metal-oxide-semiconductor field effect transistor conducting, what be added in coil two ends is voltage between both positive and negative polarity, big current is produced to produce high thrust in coil, multi-resonant oscillating circuit sends the base stage of pulse to triode Q1 of certain frequency and duty ratio after delay circuit time delay, during pulse high potential, triode Q1 is in cut-off state, triode Q2 conducting, when pulse electronegative potential, triode Q1 conducting, triode Q2 ends, the grid of metal-oxide-semiconductor field effect transistor constantly obtains and loses trigger voltage, the voltage being added in coil two ends is made to be the pulse of certain duty ratio, coil electric current when armature maintains state is reduced when comparatively power supply is connected, further, described multi-resonant oscillating circuit comprises IC7555 module, DC power supply after rectification is through the resistance R01 of series connection, be IC7555 module for power supply after resistance R02 dividing potential drop, 1 pin of IC7555 module is connected to the cold end of resistance R01, 8 pin are connected to the hot end of resistance R01, IC7555 is by 8, 7 pin electricity and resistance R04, 2/6 pin and 7 pin and resistance R03, 2/6 pin and 1 pin and electric capacity C02 form the pulse of certain frequency and duty ratio, wherein 8 pin are connected in the positive pole of power supply, the first end of resistance R04 is connected in the positive pole of power supply, second end is connected in 7 pin, the first end of resistance R03 is connected in 7 pin, second end is connected on electric capacity C02 first end, 6 pin and 2 pin are connected to resistance R03 second end, second end of electric capacity C02 is connected to the cold end of resistance R01, further, described multi-resonant oscillating circuit comprises IC7555 module, DC power supply after rectification is through the resistance R01 of series connection, be IC7555 module for power supply after resistance R02 dividing potential drop, 1 pin of IC7555 module is connected to the cold end of resistance R01, 8 pin are connected to the hot end of resistance R01, the delay circuit that described multi-resonant oscillating circuit connects is: the first end of resistance R05 is connected on positive source, second end connects the first end of electric capacity C03, the first end of electric capacity C03 is connected on set/reset pin 4 pin of multi-resonant oscillating circuit, second end of electric capacity C03 is connected on 1 pin of IC7555 module, resistance R06 has been arranged in parallel with electric capacity C03, during energising, power supply is charged to electric capacity C03 by resistance R05, when set voltage higher than 4 pin of the voltage at electric capacity C03 two ends, trigger the pulse that multi-resonant oscillating circuit sends certain frequency and duty ratio, when down circuitry, electric capacity C03 is discharged by the resistance R06 in parallel with it, further, the resistance R14 of mutually series connection is met at metal-oxide-semiconductor field effect transistor two ends, electric capacity C11 forms absorbing circuit, further, two-way twin zener dioder D20 is connected at interchange input two ends, prevent electrostatic and high-voltage pulse surge, further, diode D06 is provided with for ensureing the normal cut-in voltage of IC7555 module 4 pin preset between 4 pin of described IC7555 module and 1 pin, 8 pin and the indirect zener diode D05 of 1 pin, for the voltage stabilizing of IC7555 working power, further, the contrary voltage stabilizing didoe D22 in direction is set up in parallel with coil, rectifier diode D21 is used for afterflow and adjustable attenuation, the forward end of two diodes is connected to coil two ends.
Positive Advantageous Effects of the present invention is: the present invention adopts alternating current as input power, the application requirements that common alternating electromagnet uses can be met, the present invention be added in when electromagnet is opened on coil for full-wave direct current voltage, the requirement of high thrust when can ensure that electromagnet is opened, after unlatching completes, the continuous height of grid voltage of metal-oxide-semiconductor field effect transistor is controlled by the multi-resonant oscillating circuit of Time-delayed trigger, metal-oxide-semiconductor is operated on off operating mode, the pulse voltage of certain duty ratio is added at the two ends of coil, make the direct current when electromagnet maintains state in coil very little, meet the needs that electromagnet maintains state, greatly reduce iron loss in former common alternating electromagnet, lower power consumption, reach the effect of low-temperature-rise.Adopt in this coil and pass into direct current, noiselessness.The present invention realizes can to realize by increasing corresponding circuit control module, adopts alternating electromagnet life-span length of the present invention, reliable in action, low in energy consumption.
Embodiment
In order to explain enforcement of the present invention more fully, provide embodiment of the present invention.These embodiments are only the elaborations to this device, do not limit the scope of the invention.
A kind of high thrust low-temperature-rise no-noise AC electromagnet, comprise ac power input end and electromagnet coil, control module is provided with between ac power input end and coil, described control module comprises the latter linked rectification circuit of AC power, after rectification, positive source is connected directly to the input pole of coil, metal-oxide-semiconductor field effect transistor is connected with between the output stage of coil and the negative pole of power supply, the emitter-base bandgap grading of triode Q1 is connected on the positive pole of power supply, triode Q1 collector is communicated with on the grid of metal-oxide-semiconductor field effect transistor, the base stage of triode Q1 connects the output of multi-resonant oscillating circuit, described multi-resonant oscillating circuit is connected with delay circuit, when power supply connects electromagnet unlatching, the trigger voltage of metal-oxide-semiconductor field effect transistor is provided after triode Q1 conducting, metal-oxide-semiconductor field effect transistor conducting, what be added in coil two ends is voltage between both positive and negative polarity, big current is produced to produce high thrust in coil, multi-resonant oscillating circuit sends the base stage of pulse to triode Q1 of certain frequency and duty ratio after delay circuit time delay, during pulse high potential, triode Q1 is in cut-off state, metal-oxide-semiconductor field effect transistor loses trigger voltage, when pulse electronegative potential, triode Q1 conducting, metal-oxide-semiconductor field effect transistor obtains trigger voltage, metal-oxide-semiconductor field effect transistor grid under the effect of multi-resonant oscillating circuit constantly obtains and loses trigger voltage, the voltage being added in coil two ends is made to be the pulse of certain duty ratio, coil electric current when armature maintains state is reduced when comparatively electromagnet is connected, further, described triode Q1 collector is connected to the forward end of diode D11 through resistance R12, the backward end of diode is connected on the grid of metal-oxide-semiconductor field effect transistor, the grid of described metal-oxide-semiconductor field effect transistor is connected with the emitter-base bandgap grading of triode Q2, the base stage of triode Q2 is connected to the forward end of diode D11, base stage is connected to power cathode through resistance R13, the collector of triode Q2 is connected to the negative pole of power supply, power supply is connected when electromagnet is opened needs high thrust, the trigger voltage of metal-oxide-semiconductor field effect transistor is provided after triode Q1 conducting, metal-oxide-semiconductor field effect transistor conducting, what be added in coil two ends is voltage between both positive and negative polarity, big current is produced to produce high thrust in coil, multi-resonant oscillating circuit sends the base stage of pulse to triode Q1 of certain frequency and duty ratio after delay circuit time delay, during pulse high potential, triode Q1 is in cut-off state, triode Q2 conducting, when pulse electronegative potential, triode Q1 conducting, triode Q2 ends, the grid of metal-oxide-semiconductor field effect transistor constantly obtains and loses trigger voltage, the voltage being added in coil two ends is made to be the pulse of certain duty ratio, coil electric current when armature maintains state is reduced when comparatively power supply is connected, further, described multi-resonant oscillating circuit comprises IC7555 module, DC power supply after rectification is through the resistance R01 of series connection, be IC7555 module for power supply after resistance R02 dividing potential drop, 1 pin of IC7555 module is connected to the cold end of resistance R01, 8 pin are connected to the hot end of resistance R01, IC7555 is by 8, 7 pin electricity and resistance R04, 2/6 pin and 7 pin and resistance R03, 2/6 pin and 1 pin and electric capacity C02 form the pulse of certain frequency and duty ratio, wherein 8 pin are connected in the positive pole of power supply, the first end of resistance R04 is connected in the positive pole of power supply, second end is connected in 7 pin, the first end of resistance R03 is connected in 7 pin, second end is connected on electric capacity C02 first end, 6 pin and 2 pin are connected to resistance R03 second end, second end of electric capacity C02 is connected to the cold end of resistance R01, further, described multi-resonant oscillating circuit comprises IC7555 module, DC power supply after rectification is through the resistance R01 of series connection, be IC7555 module for power supply after resistance R02 dividing potential drop, 1 pin of IC7555 module is connected to the cold end of resistance R01, 8 pin are connected to the hot end of resistance R01, the delay circuit that described multi-resonant oscillating circuit connects is: the first end of resistance R05 is connected on positive source, second end connects the first end of electric capacity C03, the first end of electric capacity C03 is connected on set/reset pin 4 pin of multi-resonant oscillating circuit, second end of electric capacity C03 is connected on 1 pin of IC7555 module, resistance R06 has been arranged in parallel with electric capacity C03, during energising, power supply is charged to electric capacity C03 by resistance R05, when set voltage higher than 4 pin of the voltage at electric capacity C03 two ends, trigger the pulse that multi-resonant oscillating circuit sends certain frequency and duty ratio, when down circuitry, electric capacity C03 is discharged by the resistance R06 in parallel with it, further, the resistance R14 of mutually series connection is met at metal-oxide-semiconductor field effect transistor two ends, electric capacity C11 forms absorbing circuit, further, two-way twin zener dioder D20 is connected at interchange input two ends, prevent electrostatic and high-voltage pulse surge, further, diode D06 is provided with for ensureing the normal cut-in voltage of IC7555 module 4 pin preset between 4 pin of described IC7555 module and 1 pin, 8 pin and the indirect zener diode D05 of 1 pin, for the voltage stabilizing of IC7555 working power, further, the contrary voltage stabilizing didoe D22 in direction is set up in parallel with coil, rectifier diode D21 is used for afterflow and adjustable attenuation, the forward end of two diodes is connected to coil two ends.In the present invention, metal-oxide-semiconductor field effect transistor adopts N channel enhancement.
The present invention is described further by reference to the accompanying drawings, is respectively labeled as in accompanying drawing: 101: control module; 102: armature; 103: coil; 104: iron core; 105: push rod; Fig. 1 are shown in each component symbol in electrical schematic diagram and code name, and all elements in Fig. 1 except coil have connected to form control module of the present invention according to shown, and what have pin 1 to pin 8 in control module is IC7555 module.
Electromagnet structure such as accompanying drawing 2 shows.Electromagnet is hydraulic valve control element, electric generation current is obtained by coil, excitation field (electric energy conversion magnetic energy), moving component armature 102 moves under pole magnetization iron core 104 magneticaction, spool opposite spring resistance and the action of other additional force driving spool will be overcome at rated travel place, action is to armature closing point, and the action of hydraulic valve spool completes.Now spool still needs electromagnetic force to maintain.Therefore, when hydraulic valve is opened, electromagnet travel point needs to possess certain electromagnetic force to do work.During maintenance, need certain maintenance magnetic force.What common alternating electromagnet passed through in coil is alternating current, although the requirement described in thrust can be reached, but electromagnet closing point power is large, the not easily Rapid reset formed, power consumption large (iron loss and copper loss) cann't be solved, this is the existence due to field structure and air gap, necessarily the little and closing point power of the power of travel point is large, and the power consumption therefore produced in the closing point of not doing work is faulty.By the method for control circuit, make solenoid obtain big current when obtaining electric startup and produce high thrust acting, maintain with small area analysis after closed, simultaneously, this electromagnet power supply is alternating current, and is direct current in solenoid, the basic iron loss eliminated alternating electromagnet and bring.Therefore promote by the method and start thrust, reduction power consumption and temperature rise are desirable.
Control module of the present invention as shown in Figure 1, is also being described in detail its syndeton, below to being further detailed circuit more above:
(1) rectification circuit
Alternating current 220V is adopted bridge-type D01-D04 rectification, after rectification, be added in solenoid two ends by metal-oxide-semiconductor field effect transistor.Meanwhile, power supply is provided through resistance R01, resistance R02 dividing potential drop, electric capacity C01 filtering to multi-resonant oscillating circuit;
(2) multi-resonant oscillating circuit
Multi-resonant oscillating circuit is formed with IC7555 and resistance R3, resistance R4, electric capacity C02, the pulse of certain frequency and duty ratio is produced by 3 pin, IC7555 module chip is have chosen in the present invention, what can realize the present invention program is not limited to IC7555 module chip, the chip of choosing multiple 555 type realizes this programme, need only select to mate to other corresponding element model;
(3) delay circuit
Circuit obtain electric after, power supply charges to electric capacity C03 through resistance R5, and the voltage U c at electric capacity two ends rises, and the time is determined by resistance R5, resistance R6, electric capacity C03, and when Uc rises to a little more than IC7555 chip 4 pin set voltage, oscillating impulse starts.Time delay terminates, and after circuit power down, Uc discharges to resistance R6, with treat next time electric.Voltage-stabiliser tube D6, resistance R5, resistance R6, electric capacity C03 provide 4 pin voltages when normally working;
(4) gate trigger voltage provides circuit
By Q1, Q2 and peripheral original paper composition, fet gate trigger voltage is provided, in Fig. 1, arranging resistance R11 between the base stage of positive source and triode Q1 is to ensure that the base potential of triode Q1 in circuit working is in suitable working range, in the present invention, in the perfect situation of each device, Q2, D11, R13, D12 can not want, the object arranging Q2 and above device ensures when Q1 ends, if current potential does not lower for a certain reason on the grid of metal-oxide-semiconductor field effect transistor, at this moment Q2 conducting can ensure the electronegative potential on grid, to ensure circuit stability work,
(5) metal-oxide-semiconductor field effect transistor main circuit
Solenoid is when obtaining electric-opening, and metal-oxide-semiconductor field effect transistor overwhelming majority time service opening state, after delay circuit time delay terminates, under the control of the pulse that metal-oxide-semiconductor field effect transistor grid receives, is operated on off operating mode;
(6) protective circuit
Transient Suppression Diode is connect, antistatic and high-voltage pulse surge by rectification circuit front end, when there being the instantaneous pressure of more than 400V, protection electromagnet inner member; Voltage-stabiliser tube provides deboost.R14, C11 form metal-oxide-semiconductor field effect transistor absorbing circuit;
(7) freewheeling circuit
Be made up of diode D21, diode D22, voltage stabilizing didoe D22 and electromagnet adapt to, to obtain the decay current of certain attenuation degree.Eliminate back electromotive force to circuit impact and the impact of power-off armature resetting time.
When obtaining electric-opening, 220V alternating current is added to solenoid two ends under the Rectified alternating current that rectifier bridge produces is pressed in metal-oxide-semiconductor field effect transistor conducting.Formation big current starts, simultaneously, by divider resistance R1, resistance R2 and electric capacity C01, diode D5 is that multi-resonant oscillating circuit is powered, make the stable normal work of IC7555, consider the fluctuation of electrical network 220V, get R1=560K ohm, R2=42K ohm, C01=100N, voltage U 1 between 1 pin of the IC7555 made and 8 pin, 8=4-16V, at this moment positive source by resistance R5 to electric capacity C03 charge time delay, time is by circuitous resistance R5, resistance R6, electric capacity C03 determines, when the voltage U c at electric capacity C03 two ends rises to a little more than IC7555 chip 4 pin set voltage, oscillating impulse starts.In time delay process, because 4 pin are electronegative potential, Q1 conducting, Q2 ends, the conducting of metal-oxide-semiconductor field effect transistor grid high potential, and solenoid obtains big current.Electromagnet is generally 25-35ms operate time, and therefore this delay circuit Preset Time is 50-90ms, power taking resistance R5=2-3.3M ohm, C03=100 nF, for make next time electricly normally to carry out, during electromagnet power down, electric capacity C03 answers repid discharge, power taking resistance R6=R5, the U=3V of voltage stabilizing didoe D06.IC7555 and resistance R3, resistance R4, electric capacity C02 forms multi-resonant oscillating circuit, after time delay terminates, the pulse of certain frequency and duty ratio is produced to control the potential pulse at the two ends of solenoid by 3 pin, according to frequency and the duty ratio of the D.C. resistance of solenoid and the maintenance electric current determination pulse of inductance and solenoid, thus determine resistance R3, resistance R4, electric capacity C02 size, for J12-27YC-DL AC220V electromagnet of the present invention, coil resistance 133 Europe, empirical tests gets R3=1M ohm, R4=200K ohm, C02=1N, solenoid can obtain pulse frequency f=1.43 ÷ [(R3+R4) * C] and be about 1KHZ, the pulse voltage of duty ratio i=R3 ÷ (R3+R4)=14.3%.The direct voltage 23V at solenoid two ends, maintains electric current 0.17A, at interchange input AC220V side test, and power P=5.8W, electric current I=0.05A.To common J12-27YC AC220V electromagnet test, what pass through in this ordinary electromagnetic iron coil is alternating current, electric current I=0.25A, power P=31.6W.As can be seen from the above, can not only obtain big current with the present invention and start, small area analysis maintains, and when electromagnet maintains, replaces exchanging the iron loss that can greatly reduce in power consumption in coil with direct current.By above power contrast, power consumption and temperature rise effect of optimization fairly obvious.
After detailed description embodiments of the present invention, the personage being familiar with this technology can be well understood to, do not departing under above-mentioned claim and spirit and can carry out various change and amendment, all above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all belong to the scope of technical solution of the present invention, and the present invention is not also limited to the execution mode of example in specification.