CN104493956B - Presser device for fine perlite plate machining production line - Google Patents
Presser device for fine perlite plate machining production line Download PDFInfo
- Publication number
- CN104493956B CN104493956B CN201410785410.1A CN201410785410A CN104493956B CN 104493956 B CN104493956 B CN 104493956B CN 201410785410 A CN201410785410 A CN 201410785410A CN 104493956 B CN104493956 B CN 104493956B
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- Prior art keywords
- plate
- oil
- fine perlite
- carbon dioxide
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
nullA kind of presser device for fine perlite plate machining production line，It includes base (1) and for controlling the PLC of whole production line，Base (1) is provided with lead (2)，Portable plate (3) is slidably connected on lead (2)，The cope match-plate pattern (3.1) for depressing fine perlite plate it is fixed with under portable plate (3)，Cope match-plate pattern (3.1) is positioned at the surface of base (1)，Portable plate (3) is provided with and portable plate (3) can be driven at the upper actuating unit slided of lead (2)，Actuating unit electrically connects with PLC，Base (1) is provided with lower bolster，Lower bolster is provided with the oil thermal insulating mechanism for being incubated fine perlite plate，The carbon dioxide jet mechanism for fine perlite plate is solidified it is provided with between portable plate (3) and cope match-plate pattern (3.1).
Description
Technical field
The present invention relates to the process units of fine perlite plate, be especially a kind of pressure for fine perlite plate machining production line
Panel assembly.
Background technology
Existing fine perlite plate machining production line generally comprises pay-off, pre-shaping device, template installing device and adds thermosetting
Gasifying device, the fine perlite after heating falls to conveyer belt in hopper, and fine perlite is sent to preforming dress by conveyer belt
In putting, and it is tentatively flattened, then the fine perlite after tentatively flattening is sent in template installing device, is filled by cope match-plate pattern
Put and be compacted into molding, finally proceed to be heating and curing in device, obtain fine perlite plate by heating cure.Existing swollen
Change pearlite slab production line at fine perlite after template installing device, owing to the fine perlite plate of first one-step forming is transmitting
Gradually cool down during band transport, and on template installing device, be not provided with insulation or the mechanism making fine perlite solidify, so that
Fine perlite plate hardness is inadequate, cause it to be easily deformed in transmitting procedure, so that eventually pass be heating and curing swollen
Change perlite quality unstable.
Summary of the invention
The technical problem to be solved: provide one that fine perlite can be made for swollen the most indeformable
Change the presser device of pearlite slab machining production line.
In order to solve above-mentioned technical problem, the present invention is achieved by the following technical solutions: a kind of fine perlite plate that is used for adds
The presser device of work production line, it includes base and for controlling the PLC of whole production line, and base is provided with lead,
Slidably connecting portable plate on lead, be fixed with the cope match-plate pattern for depressing fine perlite plate under portable plate, cope match-plate pattern is positioned at
The surface of base, portable plate is provided with and can drive what portable plate slided on lead actuating unit, actuating unit and PLC
Controller electrically connects, and base is provided with lower bolster, and lower bolster is provided with the oil thermal insulating machine for being incubated fine perlite plate
Structure, is provided with the carbon dioxide jet mechanism for solidifying fine perlite plate between portable plate and cope match-plate pattern.
Using said structure, advantage for present invention is: described base has been provided with heat preservation mechanism so that first one-step forming
Fine perlite plate keeps temperature during conveyer belt transports, and prevents the binding agent in fine perlite plate the most random
Solidification；Above fine perlite plate, between cope match-plate pattern and portable plate, it is provided with carbon dioxide jet mechanism so that work as cope match-plate pattern simultaneously
To fine perlite plate compressing time, fine perlite plate is carried out by carbon dioxide jet mechanism by the carbon dioxide after heating
Jet so that carbon dioxide and the binding agent in fine perlite plate react solidification, thus prevent compressing after expanded Margarita
Rock beam deforms in transportation, it is ensured that eventually pass the fine perlite steady quality being heating and curing.
As preferably, described oil thermal insulating mechanism includes deep fat oil inlet pipe and flowline, and lower bolster is thermal conductive metal plate, heat-conducting metal
Being provided with the cavity for storing deep fat in plate, thermal conductive metal plate sidewall is provided with at least one oil-in and at least one oil-out, enters
Hydraulic fluid port all connects with cavity with oil-out, and oil-in connects with oil inlet pipe, and oil-out connects with flowline, and oil inlet pipe passes sequentially through
Oil-in, cavity connect with flowline with oil-out, by containing deep fat at heat-conducting metal board memory, and carry out deep fat continuing
Circulation, thus ensure the lasting heat supply of thermal conductive metal plate, and then the fine perlite plate of first one-step forming is incubated.
As preferably, described oil thermal insulating mechanism includes deep fat oil inlet pipe, flowline and oil pipe road, and described base upper surface is provided with
Thermal conductive metal plate, thermal conductive metal plate sidewall is provided with at least one oil-in and at least one oil-out, and oil pipe road includes being arranged in
The oil pipe road of the inside of thermal conductive metal plate and connect oil pipe road with formed unidirectional oil circuit bypass pipe, oil inlet pipe pass sequentially through into
Hydraulic fluid port, oil pipe road connect with flowline with oil-out, are provided with oil pipe road, the meta in adjacent oil pipe road in thermal conductive metal plate
Outside thermal conductive metal plate, it is provided with the bypass pipe for connecting oil pipe road, and the deep fat in oil pipe road is carried out persistent loop,
Ensure the lasting heat supply of thermal conductive metal plate.
As preferably, described carbon dioxide jet mechanism includes carbon dioxide air accumulator, CO2 heater and several distributions
At the fumarole of cope match-plate pattern lower surface, being placed with carbon dioxide pipeline between portable plate and cope match-plate pattern, cope match-plate pattern side is provided with
At least one carbon dioxide mouth, CO2 heater is entered with carbon dioxide mouth, carbon dioxide successively by breather
Feed channel connects with fumarole, carbon dioxide mouth be provided with for controlling carbon dioxide control switch, control switch with
PLC electrically connects, and PLC switchs by controlling the control of carbon dioxide jet, when cope match-plate pattern glides and to expanded
When pearlite slab is suppressed, control the carbon dioxide after on-off control heating and from fumarole ejection, fine perlite plate is sprayed
Gas, so that the carbon dioxide after Jia Re and the binding agent generation chemical reaction in fine perlite plate, then coordinate cope match-plate pattern pair
The physics of fine perlite plate is compressing, further such that fine perlite plate is indeformable, it is ensured that the quality of fine perlite plate；
When carbon dioxide mouth is multiple, by a total inlet pipe, air inlet is connected ventilation respectively, control switch and be positioned at total air inlet
Pipe air inlet end, thus control being turned on and off of carbon dioxide, structure is simpler.
As preferably, the number of described fumarole is 2000～7000, and fumarole is evenly distributed on the lower surface of cope match-plate pattern, makes
Obtain fine perlite plate jet uniform, thus ensure that each position of fine perlite plate is fully reacted with carbon dioxide, protect further
Card fine perlite plate is indeformable, it is ensured that product quality.
As preferably, the described switch that controls is electromagnetic valve.
As preferably, the length range of described base is 2～3 meters, and the width range of base is 0.8～1.5 meter, the length of base and
Width is relatively big, compared with prior art, is applicable to produce fine perlite plate in enormous quantities, and owing to the length of base is longer,
By controlling cope match-plate pattern, conveyer belt and carbon dioxide jet mechanism, it is possible to achieve fine perlite plate is through jet repeatedly and pressure
Make type, thus ensure concordance and the stability of every section of fine perlite plate quality, be further ensured that the quality of product, and knot
Structure is simpler.
As preferably, described actuating unit is press, and described press includes that at least one can drive the oil cylinder that portable plate slides up and down,
The output shaft of oil cylinder is connected with portable plate upper surface, and structure is simpler.
As preferably, described oil cylinder is six so that cope match-plate pattern has the pressure of 500 tons, and pressure stability, balance.
Accompanying drawing explanation
Fig. 1 is the present invention structural representation for the presser device of fine perlite plate machining production line.
Fig. 2 is the present invention cross-sectional view for the presser device of fine perlite plate machining production line.
Fig. 3 is the present invention for the structural representation of the carbon dioxide jet mechanism of the presser device of fine perlite plate machining production line
Figure.
Fig. 4 is the present invention fumarole arrangement schematic diagram for the cope match-plate pattern of the presser device of fine perlite plate machining production line.
Fig. 5 is the present invention structural representation for the oil thermal insulating mechanism of the presser device of fine perlite plate machining production line.
As shown in the figure: 1-base, 2-lead, 3-portable plate, 3.1-cope match-plate pattern, 4-fumarole, 5-carbon dioxide mouth, 5.1-
Carbon dioxide air accumulator, 5.2-CO2 heater, 5.3-electromagnetic valve, 6.1-oil inlet pipe, 6.2-flowline, 7-thermal conductive metal plate,
7.1-oil pipe road, 7.2-bypass pipe, 8-oil cylinder.
Detailed description of the invention
The present invention is described further below in conjunction with the accompanying drawings.
In the present description, it is to be understood that term " on ", D score, " interior ", the indicating position such as " outward " or position close
System is based on the position relationship described in accompanying drawing, is for only for ease of the description present invention or simplifies description rather than indicate and must have
Specific orientation.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, a kind of presser device for fine perlite plate machining production line,
It includes base 1 and for controlling the PLC of whole production line, and base 1 is provided with lead 2, sliding on lead 2
Be dynamically connected portable plate 3, and portable plate is fixed with the cope match-plate pattern 3.1 for depressing fine perlite plate for 3 times, and cope match-plate pattern 3.1 is positioned at
The surface of base 1, portable plate 3 is provided with and can drive what portable plate 3 slided on lead 2 actuating unit, engine
Structure electrically connects with PLC, and base 1 is provided with lower bolster, and lower bolster is provided with for being incubated fine perlite plate
Oil thermal insulating mechanism, be provided with between portable plate 3 and cope match-plate pattern 3.1 for fine perlite plate is solidified carbon dioxide spray
Mechanism of qi structure.
Described base 1 has been provided with heat preservation mechanism so that the fine perlite plate of first one-step forming is protected during conveyer belt transports
Hold temperature, prevent the most random solidification of the binding agent in fine perlite plate；Cope match-plate pattern above fine perlite plate simultaneously
Be provided with carbon dioxide jet mechanism between 3.1 and portable plate 3 so that when cope match-plate pattern to fine perlite plate compressing time, two
Carbonoxide jet mechanism carries out jet by the carbon dioxide after heating to fine perlite plate so that carbon dioxide and expanded Margarita
Binding agent reaction solidification in rock beam, thus prevent compressing after fine perlite plate deform in transportation, it is ensured that
After through the fine perlite steady quality being heating and curing.
Described oil thermal insulating mechanism includes deep fat oil inlet pipe 6.1 and flowline 6.2, and lower bolster is thermal conductive metal plate 7, thermal conductive metal plate
Being provided with the cavity for storing deep fat in 7, thermal conductive metal plate 7 sidewall is provided with at least one oil-in and at least one oil-out,
Oil-in all connects with cavity with oil-out, and oil-in connects with oil inlet pipe 6.1, and oil-out connects with flowline 6.2, oil inlet pipe
6.1 pass sequentially through oil-in, cavity and oil-out connects with flowline 6.2, by containing deep fat at thermal conductive metal plate 7 internal memory,
And deep fat is carried out persistent loop, thus ensure the lasting heat supply of thermal conductive metal plate 7, and then the fine perlite to first one-step forming
Plate is incubated.
Described oil thermal insulating mechanism includes deep fat oil inlet pipe 6.1, flowline 6.2 and oil pipe road, and described base 1 upper surface is provided with leads
Thermometal plate 7, thermal conductive metal plate 7 sidewall is provided with at least one oil-in and at least one oil-out, and oil pipe road includes arrangement
In the oil pipe road 7.1 of the inside of thermal conductive metal plate 7 with connect oil pipe road 7.1 to form the bypass pipe 7.2 of unidirectional oil circuit, enter
Oil pipe 6.1 passes sequentially through oil-in, oil pipe road connects with flowline 6.2 with oil-out, is provided with oil pipe in thermal conductive metal plate 7
Road 7.1, is positioned at thermal conductive metal plate 7 outside and is provided with the bypass pipe 7.2 for connecting oil pipe road 7.1 between adjacent oil pipe road 7.1,
And the deep fat in oil pipe road 7.1 is carried out persistent loop, it is ensured that the lasting heat supply of thermal conductive metal plate 7.1.
Described carbon dioxide jet mechanism include carbon dioxide air accumulator 5.1, CO2 heater 5.2 and several be distributed in
The fumarole 4 of template 3.1 lower surface, is placed with carbon dioxide pipeline, cope match-plate pattern 3.1 between portable plate 3 and cope match-plate pattern 3.1
Side is provided with at least one carbon dioxide mouth 5, CO2 heater 5.2 by breather successively with carbon dioxide mouth
5, carbon dioxide pipeline connects with fumarole 4, and carbon dioxide mouth 5 is provided with the control for controlling carbon dioxide
Switch, controls switch and electrically connects with PLC, and PLC switchs, when upper by controlling the control of carbon dioxide jet
When template 3.1 glides and suppresses fine perlite plate, control the carbon dioxide after on-off control heating and spray from fumarole
Fine perlite plate is carried out jet, so that the carbon dioxide after Jia Re occurs chemistry with the binding agent in fine perlite plate
Reaction, then coordinate cope match-plate pattern compressing to the physics of fine perlite plate, further such that fine perlite plate is indeformable, protect
The quality of card fine perlite plate；When carbon dioxide mouth is multiple, by a total inlet pipe to carbon dioxide mouth 5
Connect ventilation respectively, control switch and be positioned at total inlet pipe air inlet end, thus control being turned on and off of carbon dioxide, knot
Structure is simpler.
The number of described fumarole 4 is 2000～7000, and fumarole 4 is evenly distributed on the lower surface of cope match-plate pattern 3.1 so that
Fine perlite plate jet is uniform, thus ensures that each position of fine perlite plate is fully reacted with carbon dioxide, is further ensured that
Fine perlite plate is indeformable, it is ensured that product quality.
The described switch that controls is electromagnetic valve.
The length range of described base 1 is 2～3 meters, and the width range of base 1 is 0.8～1.5 meter, the length and width of base 1
Relatively big, compared with prior art, it is applicable to fine perlite plate is produced in enormous quantities, and owing to the length of base 1 is longer,
By controlling cope match-plate pattern 3.1, conveyer belt and carbon dioxide jet mechanism, it is possible to achieve fine perlite plate through jet repeatedly and
Compressing, thus ensure concordance and the stability of every section of fine perlite plate quality, it is further ensured that the quality of product, and
Structure is simpler.
Described actuating unit is press, and described press includes at least one oil cylinder 8 that portable plate 3 can be driven to slide up and down, oil cylinder 8
Output shaft be connected with portable plate 3 upper surface, structure is simpler；Described oil cylinder 8 is six so that cope match-plate pattern 3.1 has 500
The pressure of ton, and pressure stability, balance.
Being described the present invention and embodiment thereof above, this description does not has restricted, and shown in accompanying drawing is also this
One of embodiment of invention, actual structure is not limited thereto.If generally speaking those of ordinary skill in the art is by it
Enlightenment, in the case of without departing from the invention objective, designs the structure side similar to this technical scheme without creative
Formula and embodiment, all should belong to protection scope of the present invention.
Claims (9)
1., for a presser device for fine perlite plate machining production line, it includes base (1) and is used for controlling whole production
The PLC of line, base (1) is provided with lead (2), and lead (2) slidably connects portable plate (3), lives
Being fixed with the cope match-plate pattern (3.1) for depressing fine perlite plate under dynamic plate (3), cope match-plate pattern (3.1) is positioned at base (1)
Surface, portable plate (3) be provided with can drive portable plate (3) lead (2) upper slide actuating unit, engine
Structure electrically connects with PLC, it is characterised in that: base (1) is provided with lower bolster, and lower bolster is provided with for expanded
Pearlite slab carries out the oil thermal insulating mechanism being incubated, and is provided with for fine perlite between portable plate (3) and cope match-plate pattern (3.1)
Plate carries out solidifying carbon dioxide jet mechanism.
Presser device for fine perlite plate machining production line the most according to claim 1, it is characterised in that: described
Oil thermal insulating mechanism includes deep fat oil inlet pipe (6.1) and flowline (6.2), and lower bolster is thermal conductive metal plate (7), thermal conductive metal plate
(7) being provided with the cavity for storing deep fat in, thermal conductive metal plate (7) sidewall is provided with at least one oil-in and at least one goes out
Hydraulic fluid port, oil-in all connects with cavity with oil-out, and oil-in connects with oil inlet pipe (6.1), oil-out and flowline (6.2)
Connection, oil inlet pipe (6.1) passes sequentially through oil-in, cavity and oil-out and connects with flowline (6.2).
Presser device for fine perlite plate machining production line the most according to claim 1, it is characterised in that: described
Oil thermal insulating mechanism includes deep fat oil inlet pipe (6.1), flowline (6.2) and oil pipe road, and described base (1) upper surface is provided with leads
Thermometal plate (7), thermal conductive metal plate (7) sidewall is provided with at least one oil-in and at least one oil-out, and oil pipe road includes
It is arranged in the oil pipe road (7.1) of the inside of thermal conductive metal plate (7) and connects oil pipe road (7.1) to form unidirectional oil circuit
Bypass pipe (7.2), oil inlet pipe (6.1) passes sequentially through oil-in, oil pipe road and oil-out and connects with flowline (6.2).
Presser device for fine perlite plate machining production line the most according to claim 1, it is characterised in that: described
Carbon dioxide jet mechanism include carbon dioxide air accumulator (5.1), CO2 heater (5.2) and several be distributed in upper mold
The fumarole (4) of plate (3.1) lower surface, is placed with carbon dioxide pipeline between portable plate (3) and cope match-plate pattern (3.1),
Cope match-plate pattern (3.1) side is provided with at least one carbon dioxide mouth (5), and CO2 heater (5.2) is depended on by breather
Secondary connecting with carbon dioxide mouth (5), carbon dioxide pipeline and fumarole (4), carbon dioxide mouth (5) sets
There is the control for controlling carbon dioxide to switch, control switch and electrically connect with PLC.
Presser device for fine perlite plate machining production line the most according to claim 4, it is characterised in that: described
The number of fumarole (4) is 2000～7000, and fumarole (4) is evenly distributed on the lower surface of cope match-plate pattern (3.1).
Presser device for fine perlite plate machining production line the most according to claim 4, it is characterised in that: described
Controlling switch is electromagnetic valve (5.3).
Presser device for fine perlite plate machining production line the most according to claim 1, it is characterised in that: described
The length range of base is 2～3 meters, and the width range of base is 0.8～1.5 meter.
Presser device for fine perlite plate machining production line the most according to claim 1, it is characterised in that: described
Actuating unit is press, and described press includes at least one oil cylinder (8) that portable plate (3) can be driven to slide up and down, oil cylinder (8)
Output shaft be connected with portable plate (3) upper surface.
Presser device for fine perlite plate machining production line the most according to claim 8, it is characterised in that: described
Oil cylinder (8) is six.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410785410.1A CN104493956B (en) | 2014-12-17 | 2014-12-17 | Presser device for fine perlite plate machining production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410785410.1A CN104493956B (en) | 2014-12-17 | 2014-12-17 | Presser device for fine perlite plate machining production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493956A CN104493956A (en) | 2015-04-08 |
| CN104493956B true CN104493956B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410785410.1A Active CN104493956B (en) | 2014-12-17 | 2014-12-17 | Presser device for fine perlite plate machining production line |
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| CN (1) | CN104493956B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235059A (en) * | 2015-10-27 | 2016-01-13 | 湖南卓迪机械有限公司 | Quartz stone plate solidifying case |
| CN111975965B (en) * | 2020-08-21 | 2021-09-28 | 广东创晟控股集团有限公司 | Concrete brick continuous production system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101239485A (en) * | 2007-02-05 | 2008-08-13 | 刘芳恩 | Full-automatic heating press and casting forming method thereof |
| CN101941235B (en) * | 2010-09-27 | 2011-12-28 | 泉州市祥达机械制造有限公司 | Press forming method and equipment of heat insulating and preserving brick |
| CN202480205U (en) * | 2012-03-09 | 2012-10-10 | 江苏新澳电力技术有限公司 | Automatic molding device of metal oxide resistor disc body |
| CN204295836U (en) * | 2014-12-17 | 2015-04-29 | 宁波嘉鹏金属制品有限公司 | For the presser device of fine perlite plate machining production line |
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Address after: Yinzhou District Qiu AI Zhen Qiu Yi Cun Yuan Jia 315000 Zhejiang city of Ningbo Province Applicant after: NINGBO JIAPENG MACHINERY EQUIPMENT MANUFACTURING CO., LTD. Address before: Yinzhou District Qiu AI Zhen Qiu Yi Cun Yuan Jia 315000 Zhejiang city of Ningbo Province Applicant before: NINGBO JINPENG METAL PRODUCTS CO., LTD. |
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